Service Manual
Page 54
... Scan-Axis Motor failure. Reconnect the power cord and power On the Printer. „ Check that the Carriage Belt is currently in warranty (less than 1000cc of the Carriage Assembly. Corrective Action: Try the following : „ Switch the Power OFF from the back of media inside..., you may need to replace a Printheads they should make sure that the next time they want to troubleshoot the Carriage Flex Cables or the Carriage PCA. 2-24 hp designjet 4000 series printer service manual Corrective Action: In this case, it is performed. System Error: 86:11 Problem Description:...
... Scan-Axis Motor failure. Reconnect the power cord and power On the Printer. „ Check that the Carriage Belt is currently in warranty (less than 1000cc of the Carriage Assembly. Corrective Action: Try the following : „ Switch the Power OFF from the back of media inside..., you may need to replace a Printheads they should make sure that the next time they want to troubleshoot the Carriage Flex Cables or the Carriage PCA. 2-24 hp designjet 4000 series printer service manual Corrective Action: In this case, it is performed. System Error: 86:11 Problem Description:...
Service Manual
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.... 4-10 hp designjet 4000 series printer service manual If there is outside the + or - 20% average, then this error code, refer to Page 2-4. PWM test needed". Service Tests and Utilities 9 At the end of 10 Carriage movements, the Front Panel will display the maximum and minimum length (in the Printer (Encoder Strip, friction, Carriage Belt, Slider...
.... 4-10 hp designjet 4000 series printer service manual If there is outside the + or - 20% average, then this error code, refer to Page 2-4. PWM test needed". Service Tests and Utilities 9 At the end of 10 Carriage movements, the Front Panel will display the maximum and minimum length (in the Printer (Encoder Strip, friction, Carriage Belt, Slider...
Service Manual
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...- If necessary, clean Encoder Strip using a damp cloth. - For more information on the Front Panel. Check that the Carriage Belt is installed correctly. „ If PWM min diff got is less than 3100 but PWM avg got is more information on... troubleshooting this case you could injure yourself or damage the Carriage Assembly. 12 The Printer will be done: „ If PWM avg got is less than 3100 then ...and Utilities If it is shorter, it means that the Encoder Strip is clean. hp designjet 4000 series printer service manual 4-11
...- If necessary, clean Encoder Strip using a damp cloth. - For more information on the Front Panel. Check that the Carriage Belt is installed correctly. „ If PWM min diff got is less than 3100 but PWM avg got is more information on... troubleshooting this case you could injure yourself or damage the Carriage Assembly. 12 The Printer will be done: „ If PWM avg got is less than 3100 then ...and Utilities If it is shorter, it means that the Encoder Strip is clean. hp designjet 4000 series printer service manual 4-11
Service Manual
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...follows: 1 In the Service Utilities submenu, scroll to a specific replaced part. Preventive Maintenance Kit 1 (PMK1). - Most Left Spittoon. - Carriage (Bushing). - ALWAYS RESET THE LIFE COUNTER OF A CORRESPONDING PART AFTER REPLACING IT. Press Enter 2 You will be given an option to .... - Carriage Belt. - Reset Life Counters The purpose of : - b If you select to reset the Life Counter for ALL the parts related to a Preventive Maintenance Kit (PMK), you will be given an option to reset the internal life counters. Middle Left Spittoon. - hp designjet 4000 series printer...
...follows: 1 In the Service Utilities submenu, scroll to a specific replaced part. Preventive Maintenance Kit 1 (PMK1). - Most Left Spittoon. - Carriage (Bushing). - ALWAYS RESET THE LIFE COUNTER OF A CORRESPONDING PART AFTER REPLACING IT. Press Enter 2 You will be given an option to .... - Carriage Belt. - Reset Life Counters The purpose of : - b If you select to reset the Life Counter for ALL the parts related to a Preventive Maintenance Kit (PMK), you will be given an option to reset the internal life counters. Middle Left Spittoon. - hp designjet 4000 series printer...
Service Manual
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...0922 5961-3590 8120-6980 8120-6869 5961-3588 1 Right Arc 1 Left Arc Preventive Maintenance Kit (Includes Carriage Assembly (without Carriage PCA), Ink Supply Tubes and Trailing Cable, Scan- 1 Axis Motor, Belt, Encoder Strip (includes Spring and Nut but does not include Encoder Reader), Most Left and Middle Left Spittoons...to 5961-3590) 1 Power Cord (2.3 meters) for Argentina (final cable that is connected to 5961-3590) 1 Power Cord (2.5 meters) for China 7-28 hp designjet 4000 series printer service manual Parts and Diagrams Miscellaneous Parts Reference on Drawing 1 2 - - -
...0922 5961-3590 8120-6980 8120-6869 5961-3588 1 Right Arc 1 Left Arc Preventive Maintenance Kit (Includes Carriage Assembly (without Carriage PCA), Ink Supply Tubes and Trailing Cable, Scan- 1 Axis Motor, Belt, Encoder Strip (includes Spring and Nut but does not include Encoder Reader), Most Left and Middle Left Spittoons...to 5961-3590) 1 Power Cord (2.3 meters) for Argentina (final cable that is connected to 5961-3590) 1 Power Cord (2.5 meters) for China 7-28 hp designjet 4000 series printer service manual Parts and Diagrams Miscellaneous Parts Reference on Drawing 1 2 - - -
Service Manual
Page 235
... Supply Station (ISS) 8-40 APS Assembly 8-42 Most Left Spittoons 8-43 Middle Left Spittoons 8-44 Encoder Strip and Encoder Sensor 8-45 Carriage PCA 8-48 Carriage Flex Cables 8-51 Carriage Assembly 8-53 Belt Assembly 8-58 Scan-Axis Motor 8-59 Media-Axis Motor 8-62 Interconnect PCA 8-64 EIO to PCA Interface Card 8-67 Gamut PCI PCA... Lever Assembly 8-106 Media Lever Sensor 8-108 Pinchwheel Assembly 8-111 Center Guide 8-115 Drive Roller 8-118 Right Rollfeed Module Assembly 8-125 Right Spindle Lever 8-128 8 hp designjet 4000 series printer service manual 8-1
... Supply Station (ISS) 8-40 APS Assembly 8-42 Most Left Spittoons 8-43 Middle Left Spittoons 8-44 Encoder Strip and Encoder Sensor 8-45 Carriage PCA 8-48 Carriage Flex Cables 8-51 Carriage Assembly 8-53 Belt Assembly 8-58 Scan-Axis Motor 8-59 Media-Axis Motor 8-62 Interconnect PCA 8-64 EIO to PCA Interface Card 8-67 Gamut PCI PCA... Lever Assembly 8-106 Media Lever Sensor 8-108 Pinchwheel Assembly 8-111 Center Guide 8-115 Drive Roller 8-118 Right Rollfeed Module Assembly 8-125 Right Spindle Lever 8-128 8 hp designjet 4000 series printer service manual 8-1
Service Manual
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Move the Carriage Assembly slightly away from the Chassis. 11. Removal and Installation 10. hp designjet 4000 series printer service manual 8-55 Disconnect the Aerosol Fan Tube from the right Scan-Axis Bracket. Remove one T-15 screw (Type A) that secures the Belt Tensioner to the Chassis. 12.
Move the Carriage Assembly slightly away from the Chassis. 11. Removal and Installation 10. hp designjet 4000 series printer service manual 8-55 Disconnect the Aerosol Fan Tube from the right Scan-Axis Bracket. Remove one T-15 screw (Type A) that secures the Belt Tensioner to the Chassis. 12.
Service Manual
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Note that secure the right Scan-Axis Bracket. Remove four T-20 screws (Type N) that these are Chassis screws and in normal circumstances should NEVER be removed, but in this case we need to remove them in order to remove the Carriage Assembly. 15. Removal and Installation 13. Remove the right Scan-Axis Bracket from the ScanAxis Motor on the left hand side of the Printer. 14. Release the Carriage Belt from the Printer. 8-56 hp designjet 4000 series printer service manual
Note that secure the right Scan-Axis Bracket. Remove four T-20 screws (Type N) that these are Chassis screws and in normal circumstances should NEVER be removed, but in this case we need to remove them in order to remove the Carriage Assembly. 15. Removal and Installation 13. Remove the right Scan-Axis Bracket from the ScanAxis Motor on the left hand side of the Printer. 14. Release the Carriage Belt from the Printer. 8-56 hp designjet 4000 series printer service manual
Service Manual
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..., make sure you remove the Belt, the Carriage PCA, Encoder and Line Sensors and the Cutter Assembly (in order to the right and out of the Printer. 19. hp designjet 4000 series printer service manual 8-57 Slide the Carriage Assembly (including the belt) to install them on the new Carriage Assembly). Remove the Carriage Stopper Screw (T-25) from the...
..., make sure you remove the Belt, the Carriage PCA, Encoder and Line Sensors and the Cutter Assembly (in order to the right and out of the Printer. 19. hp designjet 4000 series printer service manual 8-57 Slide the Carriage Assembly (including the belt) to install them on the new Carriage Assembly). Remove the Carriage Stopper Screw (T-25) from the...
Service Manual
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... the power cable. 1. Release the Belt from the bottom of the Carriage Assembly. Remove the Right Cover ⇒ Page 8-6. 2. Remove the Carriage Assembly ⇒ Page 8- 53. 6. After installing the NEW Belt Assembly, make sure you perform the following Service Utility: „ Reset life counter scan cycles belt ⇒ Chapter 4. 8-58 hp designjet 4000 series printer service manual Remove...
... the power cable. 1. Release the Belt from the bottom of the Carriage Assembly. Remove the Right Cover ⇒ Page 8-6. 2. Remove the Carriage Assembly ⇒ Page 8- 53. 6. After installing the NEW Belt Assembly, make sure you perform the following Service Utility: „ Reset life counter scan cycles belt ⇒ Chapter 4. 8-58 hp designjet 4000 series printer service manual Remove...
Service Manual
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Remove the Left Cover ⇒ Page 8-9. 3. Remove the Rear Door ⇒ Page 8-16. 4. hp designjet 4000 series printer service manual 8-59 Removal and Installation Scan-Axis Motor Removal Switch off the product and remove the power cable. 1. Remove one T-15 screw that secures the Belt Tensioner to the Chassis. 6. Remove the Left Connector Cover ⇒ Page 8-19 5. Remove the Right Cover ⇒ Page 8-6. 2. Move the Carriage Assembly slightly away from the right Scan-Axis Bracket.
Remove the Left Cover ⇒ Page 8-9. 3. Remove the Rear Door ⇒ Page 8-16. 4. hp designjet 4000 series printer service manual 8-59 Removal and Installation Scan-Axis Motor Removal Switch off the product and remove the power cable. 1. Remove one T-15 screw that secures the Belt Tensioner to the Chassis. 6. Remove the Left Connector Cover ⇒ Page 8-19 5. Remove the Right Cover ⇒ Page 8-6. 2. Move the Carriage Assembly slightly away from the right Scan-Axis Bracket.
Service Manual
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Disconnect the Scan-Axis Motor cable from the clips on the left hand side of the Printer. 8. Removal and Installation 7. Release the Scan-Axis Motor cable from the PrintMech PCA. 9. Release the Carriage Belt from the ScanAxis Motor on the chassis. 8-60 hp designjet 4000 series printer service manual
Disconnect the Scan-Axis Motor cable from the clips on the left hand side of the Printer. 8. Removal and Installation 7. Release the Scan-Axis Motor cable from the PrintMech PCA. 9. Release the Carriage Belt from the ScanAxis Motor on the chassis. 8-60 hp designjet 4000 series printer service manual
Service Manual
Page 365
Preventive Maintenance 9 9 Moisture on the Printer 9-2 Noisy Carriage Bushing 9-2 Belt Swelling 9-2 Cleaning the Printer 9-2 General Cleaning 9-2 Cleaning the Drive Roller and Overdrive 9-3 Cleaning the Center Platen 9-3 Applying Oil to the Overdrive 9-5 Lubricating the Carriage Assembly 9-5 Scheduled Maintenance 9-6 Level of Printer Usage 9-6 hp designjet 4000 series printer service manual 9-1
Preventive Maintenance 9 9 Moisture on the Printer 9-2 Noisy Carriage Bushing 9-2 Belt Swelling 9-2 Cleaning the Printer 9-2 General Cleaning 9-2 Cleaning the Drive Roller and Overdrive 9-3 Cleaning the Center Platen 9-3 Applying Oil to the Overdrive 9-5 Lubricating the Carriage Assembly 9-5 Scheduled Maintenance 9-6 Level of Printer Usage 9-6 hp designjet 4000 series printer service manual 9-1
Service Manual
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...ink, and other contamination. Noisy Carriage Bushing To prevent noisy movement of the carriage, remove aluminum or dust particles from the bushing at the back of the carriage, and from swelling incorrectly, keep it again. Belt Swelling To prevent new belts from the slider path along ...which the bushing moves. General Cleaning Proper general cleaning should use abrasive cleaners. 3 Wipe the Printer dry with a soft lint-free cloth. 9-2 hp designjet 4000 series ...
...ink, and other contamination. Noisy Carriage Bushing To prevent noisy movement of the carriage, remove aluminum or dust particles from the bushing at the back of the carriage, and from swelling incorrectly, keep it again. Belt Swelling To prevent new belts from the slider path along ...which the bushing moves. General Cleaning Proper general cleaning should use abrasive cleaners. 3 Wipe the Printer dry with a soft lint-free cloth. 9-2 hp designjet 4000 series ...
Service Manual
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Level of Printer Usage Normal printer use means 6,000,000 Carriage Cycles (which are located under the Black Printhead Cleaners. 9-6 hp designjet 4000 series printer service manual Use the Removal and Installation Chapter of this Service Manual as a guide to approximately 100,000 A0 prints ... (⇒ Page 8-53). „ Ink Supply Tubes and Trailing Cable (⇒ Page 8-33). „ Scan-Axis Motor (⇒ Page 8-59). „ Belt Assembly (⇒ Page 8-58). „ Most Left Spittoons (⇒ Page 8-43). „ Middle Left Spittoons (⇒ Page 8-44). „ Scraper (located ...
Level of Printer Usage Normal printer use means 6,000,000 Carriage Cycles (which are located under the Black Printhead Cleaners. 9-6 hp designjet 4000 series printer service manual Use the Removal and Installation Chapter of this Service Manual as a guide to approximately 100,000 A0 prints ... (⇒ Page 8-53). „ Ink Supply Tubes and Trailing Cable (⇒ Page 8-33). „ Scan-Axis Motor (⇒ Page 8-59). „ Belt Assembly (⇒ Page 8-58). „ Most Left Spittoons (⇒ Page 8-43). „ Middle Left Spittoons (⇒ Page 8-44). „ Scraper (located ...
