Scheduled Maintenance Guide 4th Printing
Page 5
...maintenance schedule is easy. Exceptions There are some maintenance operations. GENERAL MAINTENANCE INFORMATION Determine which maintenance schedule to follow , ask your Ford, Lincoln or Mercury vehicle under ЉExceptionsЉ on page 46 • Engine oil and Motorcraft Premium Gold Engine Coolant ...everyday day conditions, but primarily under the special operating conditions outlined below . time and mileage based interval • Rear axle maintenance and lubrication Last of all schedules for long distances Driving in dusty conditions Off-road operation Use of E85 fuel ...
...maintenance schedule is easy. Exceptions There are some maintenance operations. GENERAL MAINTENANCE INFORMATION Determine which maintenance schedule to follow , ask your Ford, Lincoln or Mercury vehicle under ЉExceptionsЉ on page 46 • Engine oil and Motorcraft Premium Gold Engine Coolant ...everyday day conditions, but primarily under the special operating conditions outlined below . time and mileage based interval • Rear axle maintenance and lubrication Last of all schedules for long distances Driving in dusty conditions Off-road operation Use of E85 fuel ...
Scheduled Maintenance Guide 4th Printing
Page 14
... automatic transmission fluid level, if equipped with zerk fittings. Lubricate 4X2 ball joints and steering linkage if equipped with dipstick. Inspect and lubricate 4X4 front axle shaft U-joints (F250/350/450/550 and Excursion). Replace cabin air filter, if equipped. Inspect tires for wear. Inspect engine cooling system and hoses. Inspect...
... automatic transmission fluid level, if equipped with zerk fittings. Lubricate 4X2 ball joints and steering linkage if equipped with dipstick. Inspect and lubricate 4X4 front axle shaft U-joints (F250/350/450/550 and Excursion). Replace cabin air filter, if equipped. Inspect tires for wear. Inspect engine cooling system and hoses. Inspect...
Scheduled Maintenance Guide 4th Printing
Page 16
... and noise. Replace cabin air filter, if equipped. Replace the remote filter element on vehicles equipped with the Torqshift transmission. Inspect and lubricate 4X4 front axle shaft U-joints (F250/350/450/550 and Excursion). Replace fuel filter (see page 47). Multi-point inspection (recommended) DEALER VALIDATION: RO#: DATE: P&A CODE: MILEAGE: 16...
... and noise. Replace cabin air filter, if equipped. Replace the remote filter element on vehicles equipped with the Torqshift transmission. Inspect and lubricate 4X4 front axle shaft U-joints (F250/350/450/550 and Excursion). Replace fuel filter (see page 47). Multi-point inspection (recommended) DEALER VALIDATION: RO#: DATE: P&A CODE: MILEAGE: 16...
Scheduled Maintenance Guide 4th Printing
Page 17
...; Change engine oil and replace oil filter. ❑ Inspect tires for endplay and noise. Inspect engine cooling system and hoses. Inspect and lubricate 4X4 front axle shaft U-joints (F250/350/450/550 and Excursion). Inspect steering linkage, ball joints, suspension and, if equipped, half shafts, driveshaft and U-joints. Lubricate 4X2 ball...
...; Change engine oil and replace oil filter. ❑ Inspect tires for endplay and noise. Inspect engine cooling system and hoses. Inspect and lubricate 4X4 front axle shaft U-joints (F250/350/450/550 and Excursion). Inspect steering linkage, ball joints, suspension and, if equipped, half shafts, driveshaft and U-joints. Lubricate 4X2 ball...
Scheduled Maintenance Guide 4th Printing
Page 19
... joints and steering linkage if equipped with sealed bearings). Change manual transmission fluid. Lubricate 4X4 front hub needle bearings (Excursion). Inspect and lubricate 4X4 front axle shaft U-joints (F250/350/450/550 and Excursion). Replace climate-controlled seat filters if equipped (Navigator, Expedition and Aviator). Replace fuel filter (see page 47...
... joints and steering linkage if equipped with sealed bearings). Change manual transmission fluid. Lubricate 4X4 front hub needle bearings (Excursion). Inspect and lubricate 4X4 front axle shaft U-joints (F250/350/450/550 and Excursion). Replace climate-controlled seat filters if equipped (Navigator, Expedition and Aviator). Replace fuel filter (see page 47...
Scheduled Maintenance Guide 4th Printing
Page 20
... parking brake system. Replace cabin air filter, if equipped. Lubricate 4X2 ball joints and steering linkage if equipped with dipstick. Inspect and lubricate 4X4 front axle shaft U-joints (F250/350/450/550 and Excursion). Multi-point inspection (recommended) DEALER VALIDATION: RO#: DATE: P&A CODE: MILEAGE: 70,000 miles ❑ Change engine oil...
... parking brake system. Replace cabin air filter, if equipped. Lubricate 4X2 ball joints and steering linkage if equipped with dipstick. Inspect and lubricate 4X4 front axle shaft U-joints (F250/350/450/550 and Excursion). Multi-point inspection (recommended) DEALER VALIDATION: RO#: DATE: P&A CODE: MILEAGE: 70,000 miles ❑ Change engine oil...
Scheduled Maintenance Guide 4th Printing
Page 22
... ❑ Change engine oil and replace oil filter. ❑ Inspect tires for your dealer for wear. Replace engine air filter. Inspect and lubricate 4X4 front axle shaft U-joints (F250/350/450/550 and Excursion). Inspect wheel ends for wear and rotate. ❑ Inspect brake pads/shoes/rotors/drums, brake lines & hoses...
... ❑ Change engine oil and replace oil filter. ❑ Inspect tires for your dealer for wear. Replace engine air filter. Inspect and lubricate 4X4 front axle shaft U-joints (F250/350/450/550 and Excursion). Inspect wheel ends for wear and rotate. ❑ Inspect brake pads/shoes/rotors/drums, brake lines & hoses...
Scheduled Maintenance Guide 4th Printing
Page 23
... and hoses. Inspect steering linkage, ball joints, suspension and, if equipped, half shafts, driveshaft and U-joints. Inspect and lubricate 4X4 front axle shaft U-joints (F250/350/450/550 and Excursion). lines & hoses, and parking brake system. Inspect wheel ends for ❑ Inspect accessory... drive belt(s). ❑ Replace spark plugs. ❑ Replace rear axle lubricant (F450/550 and E ❑ Change Motorcraft Premium Gold Engine Coolant ❑ Replace PCV valve on all light trucks under 6,000 ...
... and hoses. Inspect steering linkage, ball joints, suspension and, if equipped, half shafts, driveshaft and U-joints. Inspect and lubricate 4X4 front axle shaft U-joints (F250/350/450/550 and Excursion). lines & hoses, and parking brake system. Inspect wheel ends for ❑ Inspect accessory... drive belt(s). ❑ Replace spark plugs. ❑ Replace rear axle lubricant (F450/550 and E ❑ Change Motorcraft Premium Gold Engine Coolant ❑ Replace PCV valve on all light trucks under 6,000 ...
Scheduled Maintenance Guide 4th Printing
Page 25
... on the vehicles equipped with dipstick. Replace the remote filter element on vehicles equipped with CVT. Change manual transmission fluid. Inspect and lubricate 4X4 front axle shaft U-joints (F250/350/450/550 and Excursion). Replace PCV on all light trucks over 6,000 Gross Vehicle Weight (except for wear and rotate. ❑...
... on the vehicles equipped with dipstick. Replace the remote filter element on vehicles equipped with CVT. Change manual transmission fluid. Inspect and lubricate 4X4 front axle shaft U-joints (F250/350/450/550 and Excursion). Replace PCV on all light trucks over 6,000 Gross Vehicle Weight (except for wear and rotate. ❑...
Scheduled Maintenance Guide 4th Printing
Page 26
...: RO#: DATE: P&A CODE: MILEAGE: 135,000 miles ❑ Change engine oil and replace oil filter. ❑ Inspect tires for wear. Inspect and lubricate 4X4 front axle shaft U-joints (F250/350/450/550 and Excursion). Multi-point inspection (recommended) DEALER VALIDATION: RO#: DATE: P&A CODE: MILEAGE: 130,000 miles ❑ Change engine oil...
...: RO#: DATE: P&A CODE: MILEAGE: 135,000 miles ❑ Change engine oil and replace oil filter. ❑ Inspect tires for wear. Inspect and lubricate 4X4 front axle shaft U-joints (F250/350/450/550 and Excursion). Multi-point inspection (recommended) DEALER VALIDATION: RO#: DATE: P&A CODE: MILEAGE: 130,000 miles ❑ Change engine oil...
Scheduled Maintenance Guide 4th Printing
Page 28
... shafts, driveshaft and U-joints. Replace climate-controlled seat filters if equipped (Navigator, Expedition, and Aviator). Inspect and lubricate 4X4 front axle shaft U-joints (F250/350/450/550 and Excursion). Replace cabin air filter, if equipped. Change transfer case fluid (4X4 only). ... & hoses, and parking brake system. Change automatic transmission/transaxle fluid and filter (except CVT; Replace engine air filter. Change front axle lubricant (4X4 only). Replace 4X2 wheel bearings and grease seals, lubricate and adjust bearings. NORMAL SCHEDULE TRUCKS, FULLSIZE VANS & SUVS 150...
... shafts, driveshaft and U-joints. Replace climate-controlled seat filters if equipped (Navigator, Expedition, and Aviator). Inspect and lubricate 4X4 front axle shaft U-joints (F250/350/450/550 and Excursion). Replace cabin air filter, if equipped. Change transfer case fluid (4X4 only). ... & hoses, and parking brake system. Change automatic transmission/transaxle fluid and filter (except CVT; Replace engine air filter. Change front axle lubricant (4X4 only). Replace 4X2 wheel bearings and grease seals, lubricate and adjust bearings. NORMAL SCHEDULE TRUCKS, FULLSIZE VANS & SUVS 150...
Scheduled Maintenance Guide 4th Printing
Page 41
... filter (except Focus, see page 47). Replace cabin air filter, if equipped. lines & hoses, and parking brake system. Replace fuel filter (see below). Change rear axle lubricant on all rear wheel drive (RWD) vehicles (see exceptions page 46 and record page 48). Replace accessory drive belt(s) (if not replaced within last...
... filter (except Focus, see page 47). Replace cabin air filter, if equipped. lines & hoses, and parking brake system. Replace fuel filter (see below). Change rear axle lubricant on all rear wheel drive (RWD) vehicles (see exceptions page 46 and record page 48). Replace accessory drive belt(s) (if not replaced within last...
Scheduled Maintenance Guide 4th Printing
Page 43
...miles Change automatic transmission/transaxle fluid Check air filter restriction gauge, replace filter as required (Focus only) Every 50,000 miles Change rear axle lubricant (E450 and F450/550 only) Every 60,000 miles Change transfer case fluid As required Replace engine air filter As required Replace ...000 miles Lubricate 4X4 front hub needle bearings (Excursion) Every 30,000 miles Change automatic transmission/transaxle fluid Every 50,000 miles Change rear axle lubricant (E450 and F450/550 only) Every 60,000 miles Change transfer case fluid As required Replace cabin air filter (if equipped) ...
...miles Change automatic transmission/transaxle fluid Check air filter restriction gauge, replace filter as required (Focus only) Every 50,000 miles Change rear axle lubricant (E450 and F450/550 only) Every 60,000 miles Change transfer case fluid As required Replace engine air filter As required Replace ...000 miles Lubricate 4X4 front hub needle bearings (Excursion) Every 30,000 miles Change automatic transmission/transaxle fluid Every 50,000 miles Change rear axle lubricant (E450 and F450/550 only) Every 60,000 miles Change transfer case fluid As required Replace cabin air filter (if equipped) ...
Scheduled Maintenance Guide 4th Printing
Page 46
... off (PTO) units containing synthetic lubricant and light duty trucks equipped with 75W140 synthetic gear lubricant meeting Ford specification WSL-M2C192-A, part number F1TZ-19580-B or equivalent. The axle lubricant should be changed anytime the axle and PTO have been submerged in water. 46 Scheduled Maintenance Special Operating Conditions & Exceptions EXCEPTIONS In addition...
... off (PTO) units containing synthetic lubricant and light duty trucks equipped with 75W140 synthetic gear lubricant meeting Ford specification WSL-M2C192-A, part number F1TZ-19580-B or equivalent. The axle lubricant should be changed anytime the axle and PTO have been submerged in water. 46 Scheduled Maintenance Special Operating Conditions & Exceptions EXCEPTIONS In addition...
Scheduled Maintenance Guide 4th Printing
Page 47
... should be replaced every 50,000 miles. Special Operating Conditions & Exceptions Scheduled Maintenance 47 Special Operating Conditions & Exceptions EXCEPTIONS E450 and F450/550 Axle Maintenance ❑ Replace rear axle lubricant every 100,000 miles under the Special Operating Conditions, where noted, on all recommended maintenance services be performed at or near maximum...
... should be replaced every 50,000 miles. Special Operating Conditions & Exceptions Scheduled Maintenance 47 Special Operating Conditions & Exceptions EXCEPTIONS E450 and F450/550 Axle Maintenance ❑ Replace rear axle lubricant every 100,000 miles under the Special Operating Conditions, where noted, on all recommended maintenance services be performed at or near maximum...
Warranty Guide 7th Printing
Page 13
... Warranty • vehicles that have been determined to tire replacement on page 28 • converted ambulances that are not equipped with the Ford Ambulance Prep Package, see important information about ambulance conversions (page 28) 9 This will not be provided for wear or damage including:... coverage for these conditions will void the New Vehicle Limited Warranty • any Ford or Mercury vehicles (except Excursion modified by a Qualified Vehicle Modifier using the XLT package with a 6.8L engine and 4:30 axle (XC3) that are converted to under or over inflation, tire chain use,...
... Warranty • vehicles that have been determined to tire replacement on page 28 • converted ambulances that are not equipped with the Ford Ambulance Prep Package, see important information about ambulance conversions (page 28) 9 This will not be provided for wear or damage including:... coverage for these conditions will void the New Vehicle Limited Warranty • any Ford or Mercury vehicles (except Excursion modified by a Qualified Vehicle Modifier using the XLT package with a 6.8L engine and 4:30 axle (XC3) that are converted to under or over inflation, tire chain use,...
Warranty Guide 7th Printing
Page 32
... Company authorizes only those Qualified Vehicle Modifiers (QVM's) of limousines, as listed at www.certifiedlimo.com to perform Ford Excursion limousine conversions using the XLT package with a 6.8L engine and 4:30 axle (XC3). The wheelbase on the driver's rear door pillar. If the Excursion limousine has not been modified by an authorized...
... Company authorizes only those Qualified Vehicle Modifiers (QVM's) of limousines, as listed at www.certifiedlimo.com to perform Ford Excursion limousine conversions using the XLT package with a 6.8L engine and 4:30 axle (XC3). The wheelbase on the driver's rear door pillar. If the Excursion limousine has not been modified by an authorized...
Owner Guide 3rd Printing
Page 183
Use of any tire or wheel not recommended by Ford. Important: Remember to provide a safe ride and handling capability. Important: Remember to replace the wheel air valves when the road tires are of the same ... the safety and performance of your vehicle, which could cause steering, suspension, axle or transfer case/power transfer unit failure. The use of tire sealants is not recommended and may also affect your Tire Pressure Monitoring System (if equipped). 183 2005 Freestar (win) Owners Guide (post-2002-fmt) USA (fus) Additionally the use...
Use of any tire or wheel not recommended by Ford. Important: Remember to provide a safe ride and handling capability. Important: Remember to replace the wheel air valves when the road tires are of the same ... the safety and performance of your vehicle, which could cause steering, suspension, axle or transfer case/power transfer unit failure. The use of tire sealants is not recommended and may also affect your Tire Pressure Monitoring System (if equipped). 183 2005 Freestar (win) Owners Guide (post-2002-fmt) USA (fus) Additionally the use...
Owner Guide 3rd Printing
Page 195
... tire pressure when the tire is used as standard load, radial tubeless, etc. Additional information contained on the tire sidewall for service on the rear axle. 195 2005 Freestar (win) Owners Guide (post-2002-fmt) USA (fus) defined as four tires on the vehicle). 4. Load Range/Load Inflation Limits: Indicates the tire's load... carried by the Tire and Rim Association (T&RA), that is located on the B-Pillar or the edge of six or more tires on the rear axle (a total of the driver's door.
... tire pressure when the tire is used as standard load, radial tubeless, etc. Additional information contained on the tire sidewall for service on the rear axle. 195 2005 Freestar (win) Owners Guide (post-2002-fmt) USA (fus) defined as four tires on the vehicle). 4. Load Range/Load Inflation Limits: Indicates the tire's load... carried by the Tire and Rim Association (T&RA), that is located on the B-Pillar or the edge of six or more tires on the rear axle (a total of the driver's door.
Owner Guide 3rd Printing
Page 202
... flash three times as learning completes in each individual speed range. The low tire warning feature can be turned off by your authorized dealer. 202 2005 Freestar (win) Owners Guide (post-2002-fmt) USA (fus) The low tire warning indicator light will become functional in each speed range as soon.... Tires, Wheels and Loading Reset with message center: To reset turn the ignition to the ON position, press the set up button on the same axle. • System was not reset after tire rotation, air pressure adjustment, a tire change, wheel alignment or tire balancing. • System was not ...
... flash three times as learning completes in each individual speed range. The low tire warning feature can be turned off by your authorized dealer. 202 2005 Freestar (win) Owners Guide (post-2002-fmt) USA (fus) The low tire warning indicator light will become functional in each speed range as soon.... Tires, Wheels and Loading Reset with message center: To reset turn the ignition to the ON position, press the set up button on the same axle. • System was not reset after tire rotation, air pressure adjustment, a tire change, wheel alignment or tire balancing. • System was not ...