Scheduled Maintenance Guide 4th Printing
Page 6
... proper air pressure, including spare. power steering fluid level. parking brake for All Vehicles Check Check Check Check function of all interior and exterior lights. battery connections and clean if necessary. that the following basic maintenance checks and inspections be performed at the designated time intervals. and lubricate all wiper blades (replace blades as necessary). and clean body and door drain holes. Check Every Month for proper operation. clutch fluid level...
... proper air pressure, including spare. power steering fluid level. parking brake for All Vehicles Check Check Check Check function of all interior and exterior lights. battery connections and clean if necessary. that the following basic maintenance checks and inspections be performed at the designated time intervals. and lubricate all wiper blades (replace blades as necessary). and clean body and door drain holes. Check Every Month for proper operation. clutch fluid level...
Scheduled Maintenance Guide 4th Printing
Page 16
... tire life. Inspect steering linkage, ball joints, suspension and, if equipped, halfshafts, driveshaft and U-joints. Replace engine air filter. Replace fuel filter (see page 47). Inspect automatic transmission/transaxle fluid level on all other vehicles, if equipped with zerk fittings. Replace climate-controlled seat filters if equipped (Navigator, Expedition, and Aviator). Replace cabin air filter, if equipped. Rotation recommended for wear and rotate. ❑ Inspect brake pads/shoes/rotors/drums, brake lines & hoses, and parking brake system. Inspect exhaust system...
... tire life. Inspect steering linkage, ball joints, suspension and, if equipped, halfshafts, driveshaft and U-joints. Replace engine air filter. Replace fuel filter (see page 47). Inspect automatic transmission/transaxle fluid level on all other vehicles, if equipped with zerk fittings. Replace climate-controlled seat filters if equipped (Navigator, Expedition, and Aviator). Replace cabin air filter, if equipped. Rotation recommended for wear and rotate. ❑ Inspect brake pads/shoes/rotors/drums, brake lines & hoses, and parking brake system. Inspect exhaust system...
Scheduled Maintenance Guide 4th Printing
Page 19
... dipstick. Inspect engine cooling system and hoses. Inspect automatic transmission/transaxle fluid level on all other vehicles, if equipped with sealed bearings). Replace climate-controlled seat filters if equipped (Navigator, Expedition and Aviator). Lubricate 4X4 front hub needle bearings (Excursion). NORMAL SCHEDULE TRUCKS, FULLSIZE VANS & SUVS 60,000 miles ❑ Change engine oil and replace oil filter. ❑ Inspect tires for wear and rotate. ❑ Inspect brake pads/shoes/rotors/drums, brake lines & hoses, and parking brake system. Replace cabin air filter, if...
... dipstick. Inspect engine cooling system and hoses. Inspect automatic transmission/transaxle fluid level on all other vehicles, if equipped with sealed bearings). Replace climate-controlled seat filters if equipped (Navigator, Expedition and Aviator). Lubricate 4X4 front hub needle bearings (Excursion). NORMAL SCHEDULE TRUCKS, FULLSIZE VANS & SUVS 60,000 miles ❑ Change engine oil and replace oil filter. ❑ Inspect tires for wear and rotate. ❑ Inspect brake pads/shoes/rotors/drums, brake lines & hoses, and parking brake system. Replace cabin air filter, if...
Scheduled Maintenance Guide 4th Printing
Page 22
...Replace engine air filter. Lubricate 4X2 ball joints and steering linkage if equipped with the Torqshift transmission. Replace cabin air filter, if equipped. Inspect steering linkage, ball joints, suspension and, if equipped, half shafts, driveshaft and U-joints. Replace the remote filter element on the vehicles equipped with zerk fittings. Inspect exhaust system and heat shields. Replace climate-controlled seat filters if equipped (Navigator, Expedition and Aviator). Multi-point inspection (recommended) DEALER VALIDATION: RO#: DATE: P&A CODE: MILEAGE: 22 Scheduled...
...Replace engine air filter. Lubricate 4X2 ball joints and steering linkage if equipped with the Torqshift transmission. Replace cabin air filter, if equipped. Inspect steering linkage, ball joints, suspension and, if equipped, half shafts, driveshaft and U-joints. Replace the remote filter element on the vehicles equipped with zerk fittings. Inspect exhaust system and heat shields. Replace climate-controlled seat filters if equipped (Navigator, Expedition and Aviator). Multi-point inspection (recommended) DEALER VALIDATION: RO#: DATE: P&A CODE: MILEAGE: 22 Scheduled...
Scheduled Maintenance Guide 4th Printing
Page 23
... & hoses, and parking brake system. Inspect steering linkage, ball joints, suspension and, if equipped, half shafts, driveshaft and U-joints. Inspect and lubricate 4X4 front axle shaft U-joints (F250/350/450/550 and Excursion). NORMAL SCHEDULE TRUCKS, FULLSIZE VANS & SUVS 100,000 miles ❑ Change engine oil and replace oil filter. ❑ Inspect tires for ❑ Inspect accessory drive belt(s). ❑ Replace spark plugs. ❑ Replace rear axle lubricant (F450/550 and E ❑ Change Motorcraft Premium Gold Engine Coolant ❑ Replace PCV valve on all light trucks...
... & hoses, and parking brake system. Inspect steering linkage, ball joints, suspension and, if equipped, half shafts, driveshaft and U-joints. Inspect and lubricate 4X4 front axle shaft U-joints (F250/350/450/550 and Excursion). NORMAL SCHEDULE TRUCKS, FULLSIZE VANS & SUVS 100,000 miles ❑ Change engine oil and replace oil filter. ❑ Inspect tires for ❑ Inspect accessory drive belt(s). ❑ Replace spark plugs. ❑ Replace rear axle lubricant (F450/550 and E ❑ Change Motorcraft Premium Gold Engine Coolant ❑ Replace PCV valve on all light trucks...
Scheduled Maintenance Guide 4th Printing
Page 25
.... Replace the remote filter element on all light trucks over 6,000 Gross Vehicle Weight (except for endplay and noise. Inspect and lubricate 4X4 front axle shaft U-joints (F250/350/450/550 and Excursion). Inspect exhaust system and heat shields. Change manual transmission fluid. NORMAL SCHEDULE TRUCKS, FULLSIZE VANS & SUVS 120,000 miles ❑ Change engine oil and replace oil filter. ❑ Inspect tires for your dealer for wear and rotate. ❑ Inspect brake pads/shoes/rotors/drums, brake lines & hoses, and parking brake...
.... Replace the remote filter element on all light trucks over 6,000 Gross Vehicle Weight (except for endplay and noise. Inspect and lubricate 4X4 front axle shaft U-joints (F250/350/450/550 and Excursion). Inspect exhaust system and heat shields. Change manual transmission fluid. NORMAL SCHEDULE TRUCKS, FULLSIZE VANS & SUVS 120,000 miles ❑ Change engine oil and replace oil filter. ❑ Inspect tires for your dealer for wear and rotate. ❑ Inspect brake pads/shoes/rotors/drums, brake lines & hoses, and parking brake...
Scheduled Maintenance Guide 4th Printing
Page 28
... 4X2 wheel bearings and grease seals, lubricate and adjust bearings. Change transfer case fluid (4X4 only). Multi-point inspection (recommended) DEALER VALIDATION: RO#: DATE: P&A CODE: MILEAGE: 28 Scheduled Maintenance Normal Schedule Trucks, Fullsize Vans & SUVs Replace accessory drive belt(s) (if not replaced within last 100,000 miles). Inspect PCV for endplay and noise. ❑ Inspect engine cooling system and hoses. ❑ Change Motorcraft Premium Gold Engine Coolant ❑ Inspect exhaust system and heat shields. ❑ Inspect steering linkage, ball joints, suspension...
... 4X2 wheel bearings and grease seals, lubricate and adjust bearings. Change transfer case fluid (4X4 only). Multi-point inspection (recommended) DEALER VALIDATION: RO#: DATE: P&A CODE: MILEAGE: 28 Scheduled Maintenance Normal Schedule Trucks, Fullsize Vans & SUVs Replace accessory drive belt(s) (if not replaced within last 100,000 miles). Inspect PCV for endplay and noise. ❑ Inspect engine cooling system and hoses. ❑ Change Motorcraft Premium Gold Engine Coolant ❑ Inspect exhaust system and heat shields. ❑ Inspect steering linkage, ball joints, suspension...
Warranty Guide 7th Printing
Page 11
... diesel engine and engine components against defects in factory-supplied materials or workmanship for each repair visit. Ford Motor Company or Ford Motor Vehicle Assurance Company covers the engine and these components: cylinder block, heads and all internal parts, intake and exhaust manifolds, timing gear, harmonic balancer, valve covers, oil pan and pump, water pump, fuel system (excluding fuel lines and fuel tank), high pressure lines, gaskets and seals, glow plugs, turbocharger, powertrain control module, electronic driver unit, injectors, injection pressure sensor, high pressure oil...
... diesel engine and engine components against defects in factory-supplied materials or workmanship for each repair visit. Ford Motor Company or Ford Motor Vehicle Assurance Company covers the engine and these components: cylinder block, heads and all internal parts, intake and exhaust manifolds, timing gear, harmonic balancer, valve covers, oil pan and pump, water pump, fuel system (excluding fuel lines and fuel tank), high pressure lines, gaskets and seals, glow plugs, turbocharger, powertrain control module, electronic driver unit, injectors, injection pressure sensor, high pressure oil...
Warranty Guide 7th Printing
Page 12
..., but are : • oil changes • clutch linings • oils, lubricants, other fluids • Wiper blades • oil/air filters • Wheel alignments and tire • tire rotation balancing • cleaning/polishing • Brake pad/lining 8 and (2) the replacement of parts due to maintain the vehicle; Some examples of maintenance and normal wear are not limited to lift kits, oversized tires, roll bars, cellular phones, alarm systems, automatic starting systems and performance-enhancing powertrain components...
..., but are : • oil changes • clutch linings • oils, lubricants, other fluids • Wiper blades • oil/air filters • Wheel alignments and tire • tire rotation balancing • cleaning/polishing • Brake pad/lining 8 and (2) the replacement of parts due to maintain the vehicle; Some examples of maintenance and normal wear are not limited to lift kits, oversized tires, roll bars, cellular phones, alarm systems, automatic starting systems and performance-enhancing powertrain components...
Warranty Guide 7th Printing
Page 13
this will void the New Vehicle Limited Warranty • vehicles that have had the odometer disconnected, altered, or inoperative for an extended period of miles driven • Brake pad/lining replacements • wheel alignments and tire balare not covered beyond 12 ancing (unless required by a warranty repair) for wear or damage including: • tire damage from road hazard such as cuts, snags, bruises, bulges, puncture, and...
this will void the New Vehicle Limited Warranty • vehicles that have had the odometer disconnected, altered, or inoperative for an extended period of miles driven • Brake pad/lining replacements • wheel alignments and tire balare not covered beyond 12 ancing (unless required by a warranty repair) for wear or damage including: • tire damage from road hazard such as cuts, snags, bruises, bulges, puncture, and...
Warranty Guide 7th Printing
Page 18
...Fuel Sensor (1) • Fuel Tank (non diesel only) • Fuel Tank Pressure Control Valve (1) • Idle Air Bypass Valve • Ignition Coil and/or Control Module • Intake Manifold • Intercooler Assembly - Engine Charger • Malfunction Indicator Lamp (MIL)/On-Board Diagnostic (OBD) System • PCV System and Oil Filler Cap • Powertrain Control Module • Secondary Air Injection System • Spark Control Components • Spark Plugs and Ignition Wires • Synchronizer Assembly • Throttle Body Assembly (MFI) • Transmission Control Module...
...Fuel Sensor (1) • Fuel Tank (non diesel only) • Fuel Tank Pressure Control Valve (1) • Idle Air Bypass Valve • Ignition Coil and/or Control Module • Intake Manifold • Intercooler Assembly - Engine Charger • Malfunction Indicator Lamp (MIL)/On-Board Diagnostic (OBD) System • PCV System and Oil Filler Cap • Powertrain Control Module • Secondary Air Injection System • Spark Control Components • Spark Plugs and Ignition Wires • Synchronizer Assembly • Throttle Body Assembly (MFI) • Transmission Control Module...
Warranty Guide 7th Printing
Page 23
... • Fuel Sensor (2) • Fuel Tank (non diesel only) • Fuel Tank Pressure Control Valve (2) • Idle Air Bypass Valve • Ignition Coil and/or Control Module • Intake Manifold (1) • Intercooler Assembly - The parts on the following list are covered by Defects Warranties • Air Flow Sensor • Air/Fuel Feedback Control System and Sensors • Air Induction System • Altitude Compensation System • Catalytic Converter • Cold Start Enrichment System • Cold Start Fuel Injector (2) • Controls for five years or 100,000 miles...
... • Fuel Sensor (2) • Fuel Tank (non diesel only) • Fuel Tank Pressure Control Valve (2) • Idle Air Bypass Valve • Ignition Coil and/or Control Module • Intake Manifold (1) • Intercooler Assembly - The parts on the following list are covered by Defects Warranties • Air Flow Sensor • Air/Fuel Feedback Control System and Sensors • Air Induction System • Altitude Compensation System • Catalytic Converter • Cold Start Enrichment System • Cold Start Fuel Injector (2) • Controls for five years or 100,000 miles...
Owner Guide 3rd Printing
Page 44
... vent screen on the climate control panel and works to clear the rear window of the vehicle. The filter is located on the passenger side of fog and thin ice. Turn to select the desired fan speed. 2. CABIN AIR FILTER Your vehicle is equipped with this control to the heated grid lines and will not be covered by your Ford or Lincoln Mercury dealer. 44 2005 Freestar (win) Owners Guide (post-2002-fmt) USA...
... vent screen on the climate control panel and works to clear the rear window of the vehicle. The filter is located on the passenger side of fog and thin ice. Turn to select the desired fan speed. 2. CABIN AIR FILTER Your vehicle is equipped with this control to the heated grid lines and will not be covered by your Ford or Lincoln Mercury dealer. 44 2005 Freestar (win) Owners Guide (post-2002-fmt) USA...
Owner Guide 3rd Printing
Page 102
... illuminate: • Puddle lamps 102 2005 Freestar (win) Owners Guide (post-2002-fmt) USA (fus) Illuminated entry The interior lamps illuminate when the key in the driver's door lock cylinder (if equipped with perimeter alarm), the keyless entry system or the remote entry transmitter is unlocked using the remote entry transmitter, keyless keypad, or the driver's door key lock cylinder (if equipped with the panel dimmer control, or • any door, power sliding door (if equipped) or the liftgate...
... illuminate: • Puddle lamps 102 2005 Freestar (win) Owners Guide (post-2002-fmt) USA (fus) Illuminated entry The interior lamps illuminate when the key in the driver's door lock cylinder (if equipped with perimeter alarm), the keyless entry system or the remote entry transmitter is unlocked using the remote entry transmitter, keyless keypad, or the driver's door key lock cylinder (if equipped with the panel dimmer control, or • any door, power sliding door (if equipped) or the liftgate...
Owner Guide 3rd Printing
Page 108
... engine from being started unless a coded key programmed to confirm the procedure is complete. If this chapter. 108 2005 Freestar (win) Owners Guide (post-2002-fmt) USA (fus) Spare coded keys may result in the 4 (ON) position. The horn will chirp once to your vehicle is not compatible with non-Ford aftermarket remote start your coded key, or you can also program your vehicle. If a problem occurs with two coded keys. Turn the ignition...
... engine from being started unless a coded key programmed to confirm the procedure is complete. If this chapter. 108 2005 Freestar (win) Owners Guide (post-2002-fmt) USA (fus) Spare coded keys may result in the 4 (ON) position. The horn will chirp once to your vehicle is not compatible with non-Ford aftermarket remote start your coded key, or you can also program your vehicle. If a problem occurs with two coded keys. Turn the ignition...
Owner Guide 3rd Printing
Page 184
... temporary spare tire and illuminate the low tire warning light until the spare tire is smaller than 2,000 miles (3,200 km) total under any circumstances • load the vehicle beyond maximum vehicle load rating listed on the Safety Compliance Label • tow a Class III trailer • use tire chains • drive through an automatic car wash, because of a temporary spare tire at curbs • Winter driving capability 184 2005 Freestar (win) Owners Guide (post...
... temporary spare tire and illuminate the low tire warning light until the spare tire is smaller than 2,000 miles (3,200 km) total under any circumstances • load the vehicle beyond maximum vehicle load rating listed on the Safety Compliance Label • tow a Class III trailer • use tire chains • drive through an automatic car wash, because of a temporary spare tire at curbs • Winter driving capability 184 2005 Freestar (win) Owners Guide (post...
Owner Guide 3rd Printing
Page 210
... 500 miles (800 km). • Refer to isolate the vehicle lighting circuitry from the trailer lighting and an adapter wiring harness containing the standard 4-pin trailer plug. Refer to Special Operating Conditions in the scheduled maintenance information. • Do not tow a trailer until all weights are within your safety and to maximize vehicle performance, be removed from the trailer lighting) and a kit (in this chapter. • Use extra caution when driving while trailer towing...
... 500 miles (800 km). • Refer to isolate the vehicle lighting circuitry from the trailer lighting and an adapter wiring harness containing the standard 4-pin trailer plug. Refer to Special Operating Conditions in the scheduled maintenance information. • Do not tow a trailer until all weights are within your safety and to maximize vehicle performance, be removed from the trailer lighting) and a kit (in this chapter. • Use extra caution when driving while trailer towing...
Owner Guide 3rd Printing
Page 234
...Power sliding door Run feeds Underhood fuse box Run feed, Front blower Run feed Brake On-Off (BOO) switch B+ Steering angle/Cluster/Power sliding door and power liftgate inhibit LED/Electrochromatic mirror Run/Start/Tire Pressure Monitoring System (TPMS) Restraint Control Module (RCM)/Passenger Air bag Disable Indicator (PADI)/Passenger Occupant Detection System (PODS) Run/Start Anti-lock Brake System (ABS) module/Brake pressure switch/Speed control Run/Start PATS/Cluster/Air bag LED/Powertrain Control Module (PCM) relay Run/Start Liftgate Start feed, Radio Start feed Starter relay power START...
...Power sliding door Run feeds Underhood fuse box Run feed, Front blower Run feed Brake On-Off (BOO) switch B+ Steering angle/Cluster/Power sliding door and power liftgate inhibit LED/Electrochromatic mirror Run/Start/Tire Pressure Monitoring System (TPMS) Restraint Control Module (RCM)/Passenger Air bag Disable Indicator (PADI)/Passenger Occupant Detection System (PODS) Run/Start Anti-lock Brake System (ABS) module/Brake pressure switch/Speed control Run/Start PATS/Cluster/Air bag LED/Powertrain Control Module (PCM) relay Run/Start Liftgate Start feed, Radio Start feed Starter relay power START...
Owner Guide 3rd Printing
Page 282
... your vehicle (for example bug deflectors, rollbars/light bars, running boards, ski/luggage racks) may reduce fuel economy. • Using fuel blended with alcohol may lower fuel economy. • Fuel economy may decrease with lower temperatures during the first 8-10 miles (12-16 km) of alignment will reduce fuel economy. • Use recommended engine oil. Refer to Lubricant specifications in this type could result in scheduled maintenance information. Maintenance...
... your vehicle (for example bug deflectors, rollbars/light bars, running boards, ski/luggage racks) may reduce fuel economy. • Using fuel blended with alcohol may lower fuel economy. • Fuel economy may decrease with lower temperatures during the first 8-10 miles (12-16 km) of alignment will reduce fuel economy. • Use recommended engine oil. Refer to Lubricant specifications in this type could result in scheduled maintenance information. Maintenance...
Owner Guide 3rd Printing
Page 303
...Dipstick automatic transmission fluid ...286 engine oil ...264 Doors ...61 lubricant specifications ...294 power sliding ...62 Driving under special conditions ...226 through water ...228 E Emergencies, roadside jump-starting ...239 Emission control system ...283 Engine ...296 cleaning ...256 coolant ...270 idle speed control ...268 lubrication specifications ...294, 296 refill capacities ...293 service points ...263-264 starting after a collision ...230 Engine block heater ...218 Engine oil ...264 change oil soon warning, message center ...264 checking and adding ...264 dipstick ...264 filter...
...Dipstick automatic transmission fluid ...286 engine oil ...264 Doors ...61 lubricant specifications ...294 power sliding ...62 Driving under special conditions ...226 through water ...228 E Emergencies, roadside jump-starting ...239 Emission control system ...283 Engine ...296 cleaning ...256 coolant ...270 idle speed control ...268 lubrication specifications ...294, 296 refill capacities ...293 service points ...263-264 starting after a collision ...230 Engine block heater ...218 Engine oil ...264 change oil soon warning, message center ...264 checking and adding ...264 dipstick ...264 filter...