User Manual
Page 2
...ing. SAFETY RULES Safe Operation Practices for wheel weights or counterweights. If you cannot back up which can touch hot exhaust / engine parts and burn. Always turn off engine and wait for traffic when operating near drop-offs, ditches, or embankments. Tires may ricochet back...-related injuries. WARNING: Tow only the attachments that operators, age 60 years and above, are recommended by the blades. • Keep all parts to come to cool before turning. • Never leave a running machine unattended. WARNING • Do not operate machine without the entire grass...
...ing. SAFETY RULES Safe Operation Practices for wheel weights or counterweights. If you cannot back up which can touch hot exhaust / engine parts and burn. Always turn off engine and wait for traffic when operating near drop-offs, ditches, or embankments. Tires may ricochet back...-related injuries. WARNING: Tow only the attachments that operators, age 60 years and above, are recommended by the blades. • Keep all parts to come to cool before turning. • Never leave a running machine unattended. WARNING • Do not operate machine without the entire grass...
User Manual
Page 3
... interfere with plastic liner. Children who have been given rides in the mowing area for small children. • Never carry children, even with manufacturer's recommended parts, when necessary. • Mower blades are often attracted to stop and inspect the machine. Allow engine to cool before refueling. • Never fuel the machine...
... interfere with plastic liner. Children who have been given rides in the mowing area for small children. • Never carry children, even with manufacturer's recommended parts, when necessary. • Mower blades are often attracted to stop and inspect the machine. Allow engine to cool before refueling. • Never fuel the machine...
User Manual
Page 6
...easier. SEAT SWITCH PAD SLOT SEAT PAN TAPE WIRING HARNESS Fig. 2 6 TOOLS REQUIRED FOR ASSEMBLY A socket wrench set aside for any additional loose parts or cartons and remove. STEERING BOOT TABS EXTENSION SHAFT STEERING WHEEL ADAPTER TAB SLOTS BEFORE REMOVING TRACTOR FROM SKID ATTACH STEERING WHEEL (See Fig. 1) ... so cross bars are in dash and push down to secure. ASSEMBLY Your new tractor has been assembled at the factory with exception of those parts left to right) and slide inside boot and onto adapter. • Assemble large flat washer, 5/16 lock washer, 5/16 hex bolt and ...
...easier. SEAT SWITCH PAD SLOT SEAT PAN TAPE WIRING HARNESS Fig. 2 6 TOOLS REQUIRED FOR ASSEMBLY A socket wrench set aside for any additional loose parts or cartons and remove. STEERING BOOT TABS EXTENSION SHAFT STEERING WHEEL ADAPTER TAB SLOTS BEFORE REMOVING TRACTOR FROM SKID ATTACH STEERING WHEEL (See Fig. 1) ... so cross bars are in dash and push down to secure. ASSEMBLY Your new tractor has been assembled at the factory with exception of those parts left to right) and slide inside boot and onto adapter. • Assemble large flat washer, 5/16 lock washer, 5/16 hex bolt and ...
User Manual
Page 8
Correct tire pressure is operating properly. PLEASE REVIEW THE FOLLOWING CHECKLIST: ✓ All assembly instructions have been completed. ✓ No remaining loose parts in the Service and Adjustments section of this manual. See that the brake is important for best cutting performance. • Reduce tire pressure to PSI ...
Correct tire pressure is operating properly. PLEASE REVIEW THE FOLLOWING CHECKLIST: ✓ All assembly instructions have been completed. ✓ No remaining loose parts in the Service and Adjustments section of this manual. See that the brake is important for best cutting performance. • Reduce tire pressure to PSI ...
User Manual
Page 16
... of your tractor is hazardous, could damage your tractor and void your warranty. Tire sealant also prevents tire dry rot and corrosion. If your local parts dealer. BLADE STAR CHECK OPERATOR PRESENCE SYSTEM • When the engine is running, any attempt by the operator to leave the seat without first setting...
... of your tractor is hazardous, could damage your tractor and void your warranty. Tire sealant also prevents tire dry rot and corrosion. If your local parts dealer. BLADE STAR CHECK OPERATOR PRESENCE SYSTEM • When the engine is running, any attempt by the operator to leave the seat without first setting...
User Manual
Page 19
... (N) position. • Place attachment clutch in "DISENGAGED" position. • Turn ignition key to "STOP" and remove key. • Make sure the blades and all moving parts have completely stopped. • Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with retainer spring. • Repeat...
... (N) position. • Place attachment clutch in "DISENGAGED" position. • Turn ignition key to "STOP" and remove key. • Make sure the blades and all moving parts have completely stopped. • Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with retainer spring. • Repeat...
User Manual
Page 23
... REPAIRS (See Fig. 27) • Block up axle securely. • Remove axle cover, retaining ring and washers to good chassis ground, away from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion. RETAINING WASHERS RING AXLE COVER SQUARE KEY (REAR WHEEL ONLY) FIG. 27 TO START ENGINE...
... REPAIRS (See Fig. 27) • Block up axle securely. • Remove axle cover, retaining ring and washers to good chassis ground, away from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion. RETAINING WASHERS RING AXLE COVER SQUARE KEY (REAR WHEEL ONLY) FIG. 27 TO START ENGINE...
User Manual
Page 24
...; Install new battery with terminals in same position as shown. Tighten securely. TO REPLACE FUSE Replace with 20 amp automotive-type plug-in the Repair Parts section. HOOD HEADLIGHT WIRE CONNECTOR 01536 SEAT PAN HEX BOLT TERMINAL COVER FIG. 29 KEPS NUT POSITIVE (RED) CABLE NEGATIVE (BLACK) CABLE FIG. 30 FIG...
...; Install new battery with terminals in same position as shown. Tighten securely. TO REPLACE FUSE Replace with 20 amp automotive-type plug-in the Repair Parts section. HOOD HEADLIGHT WIRE CONNECTOR 01536 SEAT PAN HEX BOLT TERMINAL COVER FIG. 29 KEPS NUT POSITIVE (RED) CABLE NEGATIVE (BLACK) CABLE FIG. 30 FIG...
User Manual
Page 25
... for damage, breakage and wear. placement instructions in the Service and Adjustments section of storage, battery cables should be used for winter storage. Inspect moving parts for storage. • After a period of time in storage, battery may reach an open flame or spark. Add stabilizer to form and will not be.... • Be sure that does not retain moisture. ENGINE FUEL SYSTEM IMPORTANT: IT IS IMPORTANT TO PREVENT GUM DEPOSITS FROM FORMING IN ESSENTIAL FUEL SYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER, FUEL HOSE, OR TANK DURING STORAGE.
... for damage, breakage and wear. placement instructions in the Service and Adjustments section of storage, battery cables should be used for winter storage. Inspect moving parts for storage. • After a period of time in storage, battery may reach an open flame or spark. Add stabilizer to form and will not be.... • Be sure that does not retain moisture. ENGINE FUEL SYSTEM IMPORTANT: IT IS IMPORTANT TO PREVENT GUM DEPOSITS FROM FORMING IN ESSENTIAL FUEL SYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER, FUEL HOSE, OR TANK DURING STORAGE.
User Manual
Page 26
... 15. Clean/replace air filter. 5. Replace fuel filter. 8. Connect and tighten spark plug wire. 11. Check all wiring. 4. Loose/damaged part(s). 1. Fill fuel tank. 2. Dirty air filter. 2. Clean battery terminals. 6. Check/replace ignition switch. 8. Engine clicks but will not turn.../fins. 12. Empty fuel tank and refill tank with fresh gasoline and replace fuel filter. 10. Tighten blade bolt. 2. Replace damaged parts. 26 Engine not "CHOKED" properly. 3. Dirty air filter. 6. Water in Operation section. 3. Dirty fuel filter. 5. Recharge or ...
... 15. Clean/replace air filter. 5. Replace fuel filter. 8. Connect and tighten spark plug wire. 11. Check all wiring. 4. Loose/damaged part(s). 1. Fill fuel tank. 2. Dirty air filter. 2. Clean battery terminals. 6. Check/replace ignition switch. 8. Engine clicks but will not turn.../fins. 12. Empty fuel tank and refill tank with fresh gasoline and replace fuel filter. 10. Tighten blade bolt. 2. Replace damaged parts. 26 Engine not "CHOKED" properly. 3. Dirty air filter. 6. Water in Operation section. 3. Dirty fuel filter. 5. Recharge or ...
User Manual
Page 28
... Poulan Pro 5855 Terry Fox Way Mississauga, Ontario L5V 3E4 giving the model number, serial number and date of purchase of your product and the name and address of the authorized dealer from defects in materials and workmanship. Transportation charges for the movement of any parts submitted... responsibility of the purchaser. This Warranty applies only to the engine, transaxle/transmission components, battery (except as noted below) or components parts thereof. Some areas do not allow the limitation of consequential damages or limitations of how long an implied Warranty may last, so the...
... Poulan Pro 5855 Terry Fox Way Mississauga, Ontario L5V 3E4 giving the model number, serial number and date of purchase of your product and the name and address of the authorized dealer from defects in materials and workmanship. Transportation charges for the movement of any parts submitted... responsibility of the purchaser. This Warranty applies only to the engine, transaxle/transmission components, battery (except as noted below) or components parts thereof. Some areas do not allow the limitation of consequential damages or limitations of how long an implied Warranty may last, so the...
Parts Manual
Page 1
ALWAYS WEAR EYE PROTECTION DURING OPERATION Visit our website: www.poulanpro.com 583 97 12-33 Rev. 2 02.21.13 BD Printed in serious injury. IMPORTANT MANUAL Do Not Throw Away REPAIR PART'S MANUAL MODEL: PB20H42LT LAWN TRACTOR WARNING: Read this Manual and follow all Warnings and Safety Instructions. Failure to do so can result in the U.S.A.
ALWAYS WEAR EYE PROTECTION DURING OPERATION Visit our website: www.poulanpro.com 583 97 12-33 Rev. 2 02.21.13 BD Printed in serious injury. IMPORTANT MANUAL Do Not Throw Away REPAIR PART'S MANUAL MODEL: PB20H42LT LAWN TRACTOR WARNING: Read this Manual and follow all Warnings and Safety Instructions. Failure to do so can result in the U.S.A.
Parts Manual
Page 2
.... The model number for your tractor can be found on his/her tractor when ordering repair parts. Some hardware and parts are drawn larger in order to assemble or disassemble the tractor. "PB20H42LT (96042014800)" • Part Number • Part Description TABLE OF CONTENTS SCHEMATIC ...3 ELECTRICAL ...4-5 CHASSIS ...6-7 DRIVE...8-9 ENGINE ...10-11 STEERING ...12-13 MOWER DECK...
.... The model number for your tractor can be found on his/her tractor when ordering repair parts. Some hardware and parts are drawn larger in order to assemble or disassemble the tractor. "PB20H42LT (96042014800)" • Part Number • Part Description TABLE OF CONTENTS SCHEMATIC ...3 ELECTRICAL ...4-5 CHASSIS ...6-7 DRIVE...8-9 ENGINE ...10-11 STEERING ...12-13 MOWER DECK...
Parts Manual
Page 5
... NOTE: All component dimensions given in U.S. Switch Seat Switch Ign Key/Chain Switch Light/Reset Harness Ign Solenoid Screw 5/16-18 x 3/4 Harness Ign. MODEL NUMBER PB20H42LT (96042014800), PRODUCT NO. 960 42 01-48 ELECTRICAL KEY...
... NOTE: All component dimensions given in U.S. Switch Seat Switch Ign Key/Chain Switch Light/Reset Harness Ign Solenoid Screw 5/16-18 x 3/4 Harness Ign. MODEL NUMBER PB20H42LT (96042014800), PRODUCT NO. 960 42 01-48 ELECTRICAL KEY...
Parts Manual
Page 7
... x 3/4 Screw Hex Wsh Hi-Lo 1/4 x 1/2 Crossmember Screw 10-24 x 5/8 Wshd Qdrx Bushing Steering Chassis Bushing Mtg. Fender Crgo. MODEL NUMBER PB20H42LT (96042014800), PRODUCT NO. 960 42 01-48 CHASSIS KEY PART NO. inches 1 inch = 25.4 mm 7 Deck Lift Bolt 5/16-18 x 3/4 Rod Pivot Hood X-Piece Hood Step Stud Fastener Spacer Fender Nut...
... x 3/4 Screw Hex Wsh Hi-Lo 1/4 x 1/2 Crossmember Screw 10-24 x 5/8 Wshd Qdrx Bushing Steering Chassis Bushing Mtg. Fender Crgo. MODEL NUMBER PB20H42LT (96042014800), PRODUCT NO. 960 42 01-48 CHASSIS KEY PART NO. inches 1 inch = 25.4 mm 7 Deck Lift Bolt 5/16-18 x 3/4 Rod Pivot Hood X-Piece Hood Step Stud Fastener Spacer Fender Nut...
Parts Manual
Page 9
... 175 176 178 183 184 185 186 187 188 189 190 205 211 216 221 225 226 227 230 232 233 279 PART NO. Transaxle, Tufftorq K46BA (448348)(Order parts from transaxle manufacturer.) 532 12 35-83 Key Square 819 13 13-16 Washer 13/32 x 13/16 x 16 Ga. 532 41... x 1 Gr 5 532 40 52-96 Washer Serrated 532 40 62-07 Link Shift NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 9 MODEL NUMBER PB20H42LT (96042014800), PRODUCT NO. 960 42 01-48 DRIVE KEY NO. 1 2 15 17 22 23 29 33 35 42 49 50 51 52 56 64 70...
... 175 176 178 183 184 185 186 187 188 189 190 205 211 216 221 225 226 227 230 232 233 279 PART NO. Transaxle, Tufftorq K46BA (448348)(Order parts from transaxle manufacturer.) 532 12 35-83 Key Square 819 13 13-16 Washer 13/32 x 13/16 x 16 Ga. 532 41... x 1 Gr 5 532 40 52-96 Washer Serrated 532 40 62-07 Link Shift NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 9 MODEL NUMBER PB20H42LT (96042014800), PRODUCT NO. 960 42 01-48 DRIVE KEY NO. 1 2 15 17 22 23 29 33 35 42 49 50 51 52 56 64 70...
Parts Manual
Page 11
TRACTOR - - MODEL NUMBER PB20H42LT (96042014800), PRODUCT NO. 960 42 01-48 ENGINE KEY PART NO. Due to manufacturing and capacity limitations, Briggs & Stratton may substitute an engine of power equipment (actual "on which engines are placed and the ...engine variability. Torque values are derived at 3060 RPM; horsepower values are derived at 3600 RPM. inches 1 inch = 25.4 mm For engine service and replacement parts, call the toll free number for your engine manufacturer listed below: Briggs & Stratton 1-800-233-3723 Engine Power Rating Information The gross power rating for...
TRACTOR - - MODEL NUMBER PB20H42LT (96042014800), PRODUCT NO. 960 42 01-48 ENGINE KEY PART NO. Due to manufacturing and capacity limitations, Briggs & Stratton may substitute an engine of power equipment (actual "on which engines are placed and the ...engine variability. Torque values are derived at 3060 RPM; horsepower values are derived at 3600 RPM. inches 1 inch = 25.4 mm For engine service and replacement parts, call the toll free number for your engine manufacturer listed below: Briggs & Stratton 1-800-233-3723 Engine Power Rating Information The gross power rating for...
Parts Manual
Page 13
...-14 x 3 Serr Bushing PM Front Axle Nut Lock Flange 7/16-14 Gr. 5 Washer 1.5 x .505 x .118 Bracket Deck Susp. MODEL NUMBER PB20H42LT (96042014800), PRODUCT NO. 960 42 01-48 STEERING KEY PART NO. Front Shaft Ext. inches 1 inch = 25.4 mm 13 NO. 1 532 42 45-43 2 532 19 59-68 4 532 40 30...
...-14 x 3 Serr Bushing PM Front Axle Nut Lock Flange 7/16-14 Gr. 5 Washer 1.5 x .505 x .118 Bracket Deck Susp. MODEL NUMBER PB20H42LT (96042014800), PRODUCT NO. 960 42 01-48 STEERING KEY PART NO. Front Shaft Ext. inches 1 inch = 25.4 mm 13 NO. 1 532 42 45-43 2 532 19 59-68 4 532 40 30...
Parts Manual
Page 15
...Retainer Screw Thd Roll 1/4-20 x 5/8 Bracket Clutch Cable Arm, Idler Spacer, Retainer Screw Hexwsh Thd 3/8-16 x 1 Guard, Tuv Idler (94) Arm Brake Mower KEY PART NO. Stud Fastener Nut Lock Hex Flange Bracket Brake Stand LH Screw Hexwsh Thdr 3/8-16 x 3/4 Washer 3/8 x 7/8 x 14 Ga. Screw #10-32.5. 3/8 ...shaft assembly, and bearing only - RH Keeper Belt Pulley Idler Primary Spring Return Cable Clutch Manual w/Spr. MODEL NUMBER PB20H42LT (96042014800), PRODUCT NO. 960 42 01-48 MOWER DECK KEY PART NO. Manual Screw 5/16-18 Bolt Shoulder Wheel Gage Keeper Belt Eng. TRACTOR - - NO. 62 872 11...
...Retainer Screw Thd Roll 1/4-20 x 5/8 Bracket Clutch Cable Arm, Idler Spacer, Retainer Screw Hexwsh Thd 3/8-16 x 1 Guard, Tuv Idler (94) Arm Brake Mower KEY PART NO. Stud Fastener Nut Lock Hex Flange Bracket Brake Stand LH Screw Hexwsh Thdr 3/8-16 x 3/4 Washer 3/8 x 7/8 x 14 Ga. Screw #10-32.5. 3/8 ...shaft assembly, and bearing only - RH Keeper Belt Pulley Idler Primary Spring Return Cable Clutch Manual w/Spr. MODEL NUMBER PB20H42LT (96042014800), PRODUCT NO. 960 42 01-48 MOWER DECK KEY PART NO. Manual Screw 5/16-18 Bolt Shoulder Wheel Gage Keeper Belt Eng. TRACTOR - - NO. 62 872 11...
Parts Manual
Page 16
... RH Grip, Lever Spring Torsion Pin Cotter 7/16 Bow Tie Lock Spring Lift Assist Washer Clear Zinc Pin Cotter 5/16 Bow Tie Lock KEY PART NO. MODEL NUMBER PB20H42LT (96042014800), PRODUCT NO. 960 42 01-48 MOWER LIFT 87 7 10 3 97 90 98 89 100 2 91 88 97 87 89 101* 89...
... RH Grip, Lever Spring Torsion Pin Cotter 7/16 Bow Tie Lock Spring Lift Assist Washer Clear Zinc Pin Cotter 5/16 Bow Tie Lock KEY PART NO. MODEL NUMBER PB20H42LT (96042014800), PRODUCT NO. 960 42 01-48 MOWER LIFT 87 7 10 3 97 90 98 89 100 2 91 88 97 87 89 101* 89...