User Manual
Page 2
...Stop machine if anyone . Operate only at all movement on wet grass. These operators should evaluate their ability to operate the riding mower safely enough to the State of the machine. SLOPE OPERATION Battery posts, terminals and related accessories Slopes are involved in place and ...and lead compounds,chemicals known to protect themselves and others from serious injury. • Follow the manufacturer's recommendation for Ride-On Mowers DANGER: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. The machine could overturn the machine. Use ...
...Stop machine if anyone . Operate only at all movement on wet grass. These operators should evaluate their ability to operate the riding mower safely enough to the State of the machine. SLOPE OPERATION Battery posts, terminals and related accessories Slopes are involved in place and ...and lead compounds,chemicals known to protect themselves and others from serious injury. • Follow the manufacturer's recommendation for Ride-On Mowers DANGER: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. The machine could overturn the machine. Use ...
User Manual
Page 3
... be sure the equipment is complete. Repair, if necessary, before and while backing. • Never carry children, even with manufacturer's recommended parts, when necessary. • Mower blades are often attracted to be run over or backed over fill fuel tank. SERVICE SAFE HANDLING OF GASOLINE To avoid personal injury or... and proceed slowly straight down the slope. • If machine stops while going uphill, disengage blades, shift into reverse and back down for Ride-On Mowers III.
... be sure the equipment is complete. Repair, if necessary, before and while backing. • Never carry children, even with manufacturer's recommended parts, when necessary. • Mower blades are often attracted to be run over or backed over fill fuel tank. SERVICE SAFE HANDLING OF GASOLINE To avoid personal injury or... and proceed slowly straight down the slope. • If machine stops while going uphill, disengage blades, shift into reverse and back down for Ride-On Mowers III.
User Manual
Page 8
... to see that all belt keepers. ✓ Check wiring. Operate them before you learn how to -rear for leveling). ✓ Check mower and drive belts. Correct tire pressure is filled with fresh, clean, regular unleaded gasoline. ✓ Become familiar with all controls, their...Verify that are properly in this manual. ASSEMBLY CHECK TIRE PRESSURE The tires on tires. CHECK DECK LEVELNESS For best cutting results, mower housing should be properly in the Service and Adjustments section of this manual. PLEASE REVIEW THE FOLLOWING CHECKLIST: ✓ All assembly instructions...
... to see that all belt keepers. ✓ Check wiring. Operate them before you learn how to -rear for leveling). ✓ Check mower and drive belts. Correct tire pressure is filled with fresh, clean, regular unleaded gasoline. ✓ Become familiar with all controls, their...Verify that are properly in this manual. ASSEMBLY CHECK TIRE PRESSURE The tires on tires. CHECK DECK LEVELNESS For best cutting results, mower housing should be properly in the Service and Adjustments section of this manual. PLEASE REVIEW THE FOLLOWING CHECKLIST: ✓ All assembly instructions...
User Manual
Page 9
... P ENGINE OFF REVERSE OPERATION SYSTEM (ROS) ENGINE ON ENGINE START PARKING BRAKE PARKING BRAKE PARKING BRAKE LOCKED UNLOCKED LIGHTS ON FUEL BATTERY REVERSE FORWARD MOWER HEIGHT MOWER LIFT 15 15 ATTACHMENT ATTACHMENT CLUTCH DISENGAGED CLUTCH ENGAGED BRAKE/CLUTCH PEDAL KEEP AREA CLEAR SLOPE HAZARDS (SEE SAFETY RULES SECTION) FREE WHEEL (Automatic Models...
... P ENGINE OFF REVERSE OPERATION SYSTEM (ROS) ENGINE ON ENGINE START PARKING BRAKE PARKING BRAKE PARKING BRAKE LOCKED UNLOCKED LIGHTS ON FUEL BATTERY REVERSE FORWARD MOWER HEIGHT MOWER LIFT 15 15 ATTACHMENT ATTACHMENT CLUTCH DISENGAGED CLUTCH ENGAGED BRAKE/CLUTCH PEDAL KEEP AREA CLEAR SLOPE HAZARDS (SEE SAFETY RULES SECTION) FREE WHEEL (Automatic Models...
User Manual
Page 10
... and direction of the tractor. REVERSE OPERATION SYSTEM (ROS) "ON" POSITION - ATTACHMENT CLUTCH LEVER - Allows operation of mower deck or other attachments mounted to engage the mower blades, or other powered attachment while in reverse. Used for starting and controlling engine speed. 10 Used for future reference....National Standards Institute. ATTACHMENT LIFT LEVER - LIFT LEVER PLUNGER - Used to your tractor. Used to raise, lower, and adjust the mower deck or other attachments mounted to release attachment lift lever when changing its position. IGNITION SWITCH -
... and direction of the tractor. REVERSE OPERATION SYSTEM (ROS) "ON" POSITION - ATTACHMENT CLUTCH LEVER - Allows operation of mower deck or other attachments mounted to engage the mower blades, or other powered attachment while in reverse. Used for starting and controlling engine speed. 10 Used for future reference....National Standards Institute. ATTACHMENT LIFT LEVER - LIFT LEVER PLUNGER - Used to your tractor. Used to raise, lower, and adjust the mower deck or other attachments mounted to release attachment lift lever when changing its position. IGNITION SWITCH -
User Manual
Page 11
... SET PARKING BRAKE (See Fig. 5) Your tractor is approximately 1-1/2 to desired position. TO ADJUST MOWER CUTTING HEIGHT (See Fig. 5) STOPPING (See Fig. 5) MOWER BLADES • To stop mower blades,move lever to 4". The cutting height range is equipped with the engine running, hot engine... Operating engine at less than full speed(Fast) reduces the engine's operating efficiency rate. • Full speed(Fast) offers the mower performance. Make the first cut to approximately 2-1/2 inches during the cool season and to desired height. • Never use . Pedal ...
... SET PARKING BRAKE (See Fig. 5) Your tractor is approximately 1-1/2 to desired position. TO ADJUST MOWER CUTTING HEIGHT (See Fig. 5) STOPPING (See Fig. 5) MOWER BLADES • To stop mower blades,move lever to 4". The cutting height range is equipped with the engine running, hot engine... Operating engine at less than full speed(Fast) reduces the engine's operating efficiency rate. • Full speed(Fast) offers the mower performance. Make the first cut to approximately 2-1/2 inches during the cool season and to desired height. • Never use . Pedal ...
User Manual
Page 12
... is necessary to reposition the machine with the engine running , turn the ignition key clockwise to tractor. CAUTION: Do not operate the mower without either the entire grass catcher, on a slope, is equipped with specifications of the manufacturer of your tractor. OPERATION REVERSE...engaged while mowing is closed and secured to engine "ON" position. ROS "ON" POSITION ENGINE "ON" POSITION (NORMAL OPERATING) 02828 TO OPERATE MOWER (See Fig. 6) Your tractor is no longer needed, turn ignition key counterclockwise to ROS "ON" position. • Look down hills. ...
... is necessary to reposition the machine with the engine running , turn the ignition key clockwise to tractor. CAUTION: Do not operate the mower without either the entire grass catcher, on a slope, is equipped with specifications of the manufacturer of your tractor. OPERATION REVERSE...engaged while mowing is closed and secured to engine "ON" position. ROS "ON" POSITION ENGINE "ON" POSITION (NORMAL OPERATING) 02828 TO OPERATE MOWER (See Fig. 6) Your tractor is no longer needed, turn ignition key counterclockwise to ROS "ON" position. • Look down hills. ...
User Manual
Page 14
...After one or two rounds, mow in the opposite direction making left hand side of material. Regulate ground speed by turning to give the mower cutting performance as well as the quality of cut desired. • When operating attachments, select a ground speed that will suit the terrain... and give best performance of the machine. OPERATION MOWING TIPS • Mower should be used . 14 This will result in the Service and Adjustments section of this manual. • The left hand turns until finished...
...After one or two rounds, mow in the opposite direction making left hand side of material. Regulate ground speed by turning to give the mower cutting performance as well as the quality of cut desired. • When operating attachments, select a ground speed that will suit the terrain... and give best performance of the machine. OPERATION MOWING TIPS • Mower should be used . 14 This will result in the Service and Adjustments section of this manual. • The left hand turns until finished...
User Manual
Page 15
... 8 HOURS Check Brake Operation T Check Tire Pressure R Check Operator Presence & ROS Systems A Check for Loose Fasteners C Check/Replace Mower Blades T Lubrication Chart 0 Check Battery Level R Clean Battery and Terminals Check Transaxle Cooling Check Mower Levelness Check V-Belts Check Engine Oil Level Change Engine Oil (with maintenance-free battery. cSAE 30 OR 10W30...
... 8 HOURS Check Brake Operation T Check Tire Pressure R Check Operator Presence & ROS Systems A Check for Loose Fasteners C Check/Replace Mower Blades T Lubrication Chart 0 Check Battery Level R Clean Battery and Terminals Check Transaxle Cooling Check Mower Levelness Check V-Belts Check Engine Oil Level Change Engine Oil (with maintenance-free battery. cSAE 30 OR 10W30...
User Manual
Page 16
...REVERSE OPERATION SYSTEM (ROS) Be sure operator presence and reverse operation systems are not. • Slide blade on a grind- Do not attempt to mower and engine. • The blade can harm rubber. • Avoid stumps, stones, deep ruts, sharp objects and other hazards that may be ... off the engine. • When the engine is balanced. 828 16 but are working properly. BLADE REMOVAL (See Fig. 8) • Raise mower to highest position to allow access to keep the blade balanced. CHECK REVERSE OPERATION (ROS) SYSTEM • When the engine is running with balancer.)...
...REVERSE OPERATION SYSTEM (ROS) Be sure operator presence and reverse operation systems are not. • Slide blade on a grind- Do not attempt to mower and engine. • The blade can harm rubber. • Avoid stumps, stones, deep ruts, sharp objects and other hazards that may be ... off the engine. • When the engine is balanced. 828 16 but are working properly. BLADE REMOVAL (See Fig. 8) • Raise mower to highest position to allow access to keep the blade balanced. CHECK REVERSE OPERATION (ROS) SYSTEM • When the engine is running with balancer.)...
User Manual
Page 18
... with arrow pointing towards carburetor. • Be sure there are no fuel line leaks and clamps are covered to prevent engine damage from tractor and mower. 18 Service air cleaner more often under dusty conditions.
... with arrow pointing towards carburetor. • Be sure there are no fuel line leaks and clamps are covered to prevent engine damage from tractor and mower. 18 Service air cleaner more often under dusty conditions.
User Manual
Page 19
... spark plug wire from spark plug and place wire where it cannot come in "DISENGAGED" position. • Move attachment lift lever forward to lower mower to its lowest position. • Roll belt off engine pulley. • Remove small retainer spring, and remove clutch spring off pulley bolt. ... removing retainer springs. • Disconnect front links from deck by removing retainer springs. • Raise lift lever to raise suspension arms. Slide mower out from the right side of tractor. • Place attachment clutch in contact with small retainer spring. • Make sure belt is inside...
... spark plug wire from spark plug and place wire where it cannot come in "DISENGAGED" position. • Move attachment lift lever forward to lower mower to its lowest position. • Roll belt off engine pulley. • Remove small retainer spring, and remove clutch spring off pulley bolt. ... removing retainer springs. • Disconnect front links from deck by removing retainer springs. • Raise lift lever to raise suspension arms. Slide mower out from the right side of tractor. • Place attachment clutch in contact with small retainer spring. • Make sure belt is inside...
User Manual
Page 20
...-SIDE. Park the tractor on level ground or driveway. Engage parking brake. Make sure tires are properly inflated (See "PRODUCT SPECIFICATIONS" section of mower, loosen lift link adjustment nut on that side. • To lower one link to same length as other link. • To lower front of... belt may be the same or within 1/4" of each other. • If adjustment is necessary, make adjustment on one side of mower only. • To raise one side of mower, tighten lift link adjustment nut on both front links are equal in length. • If links are over or underinflated...
...-SIDE. Park the tractor on level ground or driveway. Engage parking brake. Make sure tires are properly inflated (See "PRODUCT SPECIFICATIONS" section of mower, loosen lift link adjustment nut on that side. • To lower one link to same length as other link. • To lower front of... belt may be the same or within 1/4" of each other. • If adjustment is necessary, make adjustment on one side of mower only. • To raise one side of mower, tighten lift link adjustment nut on both front links are equal in length. • If links are over or underinflated...
User Manual
Page 21
... Park tractor on a level, dry concrete or paved surface, depress clutch/brake pedal all belt guides and keepers. • Install mower (See "TO INSTALL MOWER" in this section of manual). Remove belt upwards from transaxle pulley by deflecting belt keepers. • Remove belt from... requires more than 1-1/2", loosen jam nut and turn nut "A" until distance becomes 1-1/2". Readjust if necessary. BELT REMOVAL • Remove mower (See "TO REMOVE MOWER" in this section of the transaxle. If the rear wheels rotate, the brake needs to be replaced. For assistance, there is necessary...
... Park tractor on a level, dry concrete or paved surface, depress clutch/brake pedal all belt guides and keepers. • Install mower (See "TO INSTALL MOWER" in this section of manual). Remove belt upwards from transaxle pulley by deflecting belt keepers. • Remove belt from... requires more than 1-1/2", loosen jam nut and turn nut "A" until distance becomes 1-1/2". Readjust if necessary. BELT REMOVAL • Remove mower (See "TO REMOVE MOWER" in this section of the transaxle. If the rear wheels rotate, the brake needs to be replaced. For assistance, there is necessary...
User Manual
Page 22
NOTE: When the tractor rear wheels move mower deck height to adjustment bolt, move freely, the transaxle is in neutral. • Loosen adjustment bolt in front of this manual). NOTE: If additional clearance ...
NOTE: When the tractor rear wheels move mower deck height to adjustment bolt, move freely, the transaxle is in neutral. • Loosen adjustment bolt in front of this manual). NOTE: If additional clearance ...
User Manual
Page 24
...may occur. • Use fresh fuel next season. ENGINE OIL Drain oil (with engine warm) and replace with new spark plug(s). When mower is an acceptable alternative in the fuel tank or permanent damage may reach an open flame or spark. Add stabilizer to rust. Do... run until the fuel lines and carburetor are securely fastened. IMPORTANT: NEVER COVERTRACTORWHILE ENGINE AND EXHAUST AREAS ARE STILL WARM. 24 TRACTOR Remove mower from one ounce of this manual. • Be sure that does not retain moisture. ALSO, EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS (CALLED...
...may occur. • Use fresh fuel next season. ENGINE OIL Drain oil (with engine warm) and replace with new spark plug(s). When mower is an acceptable alternative in the fuel tank or permanent damage may reach an open flame or spark. Add stabilizer to rust. Do... run until the fuel lines and carburetor are securely fastened. IMPORTANT: NEVER COVERTRACTORWHILE ENGINE AND EXHAUST AREAS ARE STILL WARM. 24 TRACTOR Remove mower from one ounce of this manual. • Be sure that does not retain moisture. ALSO, EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS (CALLED...
User Manual
Page 25
... 1. Check all wiring. 9. Faulty ignition switch. 8. Recharge or replace battery. 4. Recharge or replace battery. 2. Loss of mower housing. 4. Build-up of adjustment. 15. Dirty fuel filter. 8. Carburetor out of grass, leaves and trash under mower. 4. Worn, bent or loose blade. 2. Replace blade. Tighten blade bolt. 2. TROUBLESHOOTING POINTS PROBLEM CAUSE CORRECTION Will...
... 1. Check all wiring. 9. Faulty ignition switch. 8. Recharge or replace battery. 4. Recharge or replace battery. 2. Loss of mower housing. 4. Build-up of adjustment. 15. Dirty fuel filter. 8. Carburetor out of grass, leaves and trash under mower. 4. Worn, bent or loose blade. 2. Replace blade. Tighten blade bolt. 2. TROUBLESHOOTING POINTS PROBLEM CAUSE CORRECTION Will...
User Manual
Page 26
... Replace alternator. TROUBLESHOOTING POINTS PROBLEM CAUSE Engine dies when tractor is engaged. Reverse operation system (ROS) is not "ON" while mower or other attachment is shifted into reverse 1. Engine continues to open vent holes. Faulty operator-safety presence control system. CORRECTION 1. ...1. Engine speed too slow. 2. Travel speed too fast. 3. Mower deck not level. 5. Low/uneven tire air pressure. 6. Buildup of grass, leaves, and trash under mower. 8. Improper blades used. 11. Clogged mower deck vent holes from buildup of grass, leaves, and trash around...
... Replace alternator. TROUBLESHOOTING POINTS PROBLEM CAUSE Engine dies when tractor is engaged. Reverse operation system (ROS) is not "ON" while mower or other attachment is shifted into reverse 1. Engine continues to open vent holes. Faulty operator-safety presence control system. CORRECTION 1. ...1. Engine speed too slow. 2. Travel speed too fast. 3. Mower deck not level. 5. Low/uneven tire air pressure. 6. Buildup of grass, leaves, and trash under mower. 8. Improper blades used. 11. Clogged mower deck vent holes from buildup of grass, leaves, and trash around...
Parts List
Page 7
... LH 34 179717X428 Footrest Pnt RH 35 72110606 Bolt Rdhd Sht Sqnk 3/8-16 x 3/4 37 17490508 Screw Thdrol 5/16-18 x 1/2 TYT 38 175710 Bracket Asm. Pivot Mower 39 187568 Bracket Pivot 64 154798 Dash Lower 142 175702 Plate Reinforcement 145 156524 Rod Pivot Chassis/Hood 205 17490608 Screw Thdrol 3/8-16 x 1/2 206 170165... Dia Choke - - 187801 Plug Dome Plastic NOTE: All component dimensions given in U.S. PRODUCT NO. 960 12 00-44 CHASSIS KEY PART NO. NO. MODEL NUMBER PB1638LT (96012004401). inches 1 inch = 25.4 mm. 7
... LH 34 179717X428 Footrest Pnt RH 35 72110606 Bolt Rdhd Sht Sqnk 3/8-16 x 3/4 37 17490508 Screw Thdrol 5/16-18 x 1/2 TYT 38 175710 Bracket Asm. Pivot Mower 39 187568 Bracket Pivot 64 154798 Dash Lower 142 175702 Plate Reinforcement 145 156524 Rod Pivot Chassis/Hood 205 17490608 Screw Thdrol 3/8-16 x 1/2 206 170165... Dia Choke - - 187801 Plug Dome Plastic NOTE: All component dimensions given in U.S. PRODUCT NO. 960 12 00-44 CHASSIS KEY PART NO. NO. MODEL NUMBER PB1638LT (96012004401). inches 1 inch = 25.4 mm. 7
Parts List
Page 15
... 7 73800500 Nut Lock Hex w/Insert 5/16-18 unc 8 193003 Bolt 3/8-24 x 1.25 Gr. 8 11 193957 Blade Mower 13 192872 Shaft Assembly, Mandrel, Vented (Includes Key Number 6) 14 187281 Housing, Mandrel, Vented 15 110485X Bearing, Ball, ...mm 15 Mandrel Assembly (Includes Housing, Shaft and Shaft Hardware Only - NO. REPAIR PARTS TRACTOR - - Pulley Not Included) Replacement Mower, Complete NOTE: All component dimensions given in U.S. Clutch Cable 38" Screw Hex Thd Cut 1/4-20 x 1/2 Head Asm Cable Clutch... Spring Yellow Washer 9/32 x 3/4 x 10 Ga. MODEL NUMBER PB1638LT (96012004401).
... 7 73800500 Nut Lock Hex w/Insert 5/16-18 unc 8 193003 Bolt 3/8-24 x 1.25 Gr. 8 11 193957 Blade Mower 13 192872 Shaft Assembly, Mandrel, Vented (Includes Key Number 6) 14 187281 Housing, Mandrel, Vented 15 110485X Bearing, Ball, ...mm 15 Mandrel Assembly (Includes Housing, Shaft and Shaft Hardware Only - NO. REPAIR PARTS TRACTOR - - Pulley Not Included) Replacement Mower, Complete NOTE: All component dimensions given in U.S. Clutch Cable 38" Screw Hex Thd Cut 1/4-20 x 1/2 Head Asm Cable Clutch... Spring Yellow Washer 9/32 x 3/4 x 10 Ga. MODEL NUMBER PB1638LT (96012004401).