User Manual
Page 2
... a wheel is over accidents, which can cause build-up which can result in speed or direction, ing. Tires may lose control of the tractor. Do no use on a slope. Operate only at all slopes requires extra caution. WARNING • Do not operate machine without the entire grass catcher, discharge guard, or other debris build-up to stop engine, and remove keys before starting...
... a wheel is over accidents, which can cause build-up which can result in speed or direction, ing. Tires may lose control of the tractor. Do no use on a slope. Operate only at all slopes requires extra caution. WARNING • Do not operate machine without the entire grass catcher, discharge guard, or other debris build-up to stop engine, and remove keys before starting...
User Manual
Page 3
... restarting. • Never make any fuelsoaked debris. Clean oil or fuel spillage and remove any adjustments or repairs with the engine running. • Check grass catcher components and the discharge guard frequently and replace with the blades shut off and be seriously injured or interfere with safe machine operation. Wrap the blade or wear gloves, and use extra caution when servicing them . • Keep children out of the...
... restarting. • Never make any fuelsoaked debris. Clean oil or fuel spillage and remove any adjustments or repairs with the engine running. • Check grass catcher components and the discharge guard frequently and replace with the blades shut off and be seriously injured or interfere with safe machine operation. Wrap the blade or wear gloves, and use extra caution when servicing them . • Keep children out of the...
User Manual
Page 4
... designed, engineered and manufactured to give you cannot easily remedy, please contact your tractor properly. Please read and retain this owner's manual. age" sections of a new tractor. PRODUCT SPECIFICATIONS Gasoline Capacity and Type: Oil Type (API-SG-SL): Oil Capacity: Spark Plug: (Gap: .030") Ground Speed (MPH): Charging System: Battery: Blade Torque: 1.25 Gallons Unleaded Regular SAE 30 (above 32°F) SAE 5W-30 (below 32°F) 3.0 Pints Champion RC12YC...
... designed, engineered and manufactured to give you cannot easily remedy, please contact your tractor properly. Please read and retain this owner's manual. age" sections of a new tractor. PRODUCT SPECIFICATIONS Gasoline Capacity and Type: Oil Type (API-SG-SL): Oil Capacity: Spark Plug: (Gap: .030") Ground Speed (MPH): Charging System: Battery: Blade Torque: 1.25 Gallons Unleaded Regular SAE 30 (above 32°F) SAE 5W-30 (below 32°F) 3.0 Pints Champion RC12YC...
User Manual
Page 7
... tractor, set the parking brake. • Place gear shift lever in neutral (N) position. • Press lift lever plunger and raise attachment lift lever to its highest position. • Release parking brake by depressing clutch/brake pedal. • Place gearshift lever in the Operation section of this manual. WARNING: Before starting, read, understand and follow all the above assembly steps have been completed. • Check engine oil level and fill fuel tank with the instructions...
... tractor, set the parking brake. • Place gear shift lever in neutral (N) position. • Press lift lever plunger and raise attachment lift lever to its highest position. • Release parking brake by depressing clutch/brake pedal. • Place gearshift lever in the Operation section of this manual. WARNING: Before starting, read, understand and follow all the above assembly steps have been completed. • Check engine oil level and fill fuel tank with the instructions...
User Manual
Page 8
...; Check wiring. Correct tire pressure is properly leveled side-to-side/ front-to see that are routed properly around pulleys and inside all controls, their location and function. CHECK FOR PROPER POSITION OF ALL BELTS See the figures that the brake is at the factory for leveling). ✓ Check mower and drive belts. See "TO CHECK BRAKE" in the Service and Adjustments section of this manual. CHECK BRAKE SYSTEM After you start the engine...
...; Check wiring. Correct tire pressure is properly leveled side-to-side/ front-to see that are routed properly around pulleys and inside all controls, their location and function. CHECK FOR PROPER POSITION OF ALL BELTS See the figures that the brake is at the factory for leveling). ✓ Check mower and drive belts. See "TO CHECK BRAKE" in the Service and Adjustments section of this manual. CHECK BRAKE SYSTEM After you start the engine...
User Manual
Page 11
.... ATTACHMENT CLUTCH LEVER "ENGAGED" POSITION THROTTLE/ CHOKE CONTROL LEVER IGNITION KEY "DISENGAGED" POSITION "BRAKE" POSITION PARKING BRAKE "ENGAGED" POSITION TO USE THROTTLE CONTROL (See Fig. 5) Always operate engine at full speed(Fast). • Operating engine at less than full speed(Fast) reduces the engine's operating efficiency rate. • Full speed(Fast) offers the mower performance. CLUTCH/BRAKE PEDAL "DRIVE" POSITION PARKING BRAKE "DISENGAGED" POSITION GEAR SHIFT LEVER FIG. 5 IMPORTANT: BRING TRACTOR TO A COMPLETE STOP BEFORE SHIFTING OR CHANGING GEARS. TO ADJUST...
.... ATTACHMENT CLUTCH LEVER "ENGAGED" POSITION THROTTLE/ CHOKE CONTROL LEVER IGNITION KEY "DISENGAGED" POSITION "BRAKE" POSITION PARKING BRAKE "ENGAGED" POSITION TO USE THROTTLE CONTROL (See Fig. 5) Always operate engine at full speed(Fast). • Operating engine at less than full speed(Fast) reduces the engine's operating efficiency rate. • Full speed(Fast) offers the mower performance. CLUTCH/BRAKE PEDAL "DRIVE" POSITION PARKING BRAKE "DISENGAGED" POSITION GEAR SHIFT LEVER FIG. 5 IMPORTANT: BRING TRACTOR TO A COMPLETE STOP BEFORE SHIFTING OR CHANGING GEARS. TO ADJUST...
User Manual
Page 13
.... Use fresh, clean, regular unleaded gasoline with tractor on dipstick is reached. CAUTION: Wipe off any spilled oil or fuel. Do not run starter continuously for additional information. If engine still does not start after several minutes, depending on seat in operating position, depress clutch/brake pedal and set parking brake. • Place gear shift lever in neutral (N) position. • Move attachment clutch to "DISENGAGED" position. • Move throttle control to choke ( ) position. Drain the gas tank, start the engine...
.... Use fresh, clean, regular unleaded gasoline with tractor on dipstick is reached. CAUTION: Wipe off any spilled oil or fuel. Do not run starter continuously for additional information. If engine still does not start after several minutes, depending on seat in operating position, depress clutch/brake pedal and set parking brake. • Place gear shift lever in neutral (N) position. • Move attachment clutch to "DISENGAGED" position. • Move throttle control to choke ( ) position. Drain the gas tank, start the engine...
User Manual
Page 15
...eENGINE cGEARSHIFT PIVOTS BEFORE EACH USE • Check engine oil level. • Check brake operation. • Check tire pressure. • Check operator presence and ROS systems for proper operation. • Check for Loose Fasteners C Check/Replace Mower Blades T Lubrication Chart 0 Check Battery Level R Clean Battery and Terminals Check Transaxle Cooling Check Mower Levelness Check V-Belts Check Engine Oil Level Change Engine Oil (with maintenance-free battery. To receive full value from the warranty, operator must maintain tractor as instructed in dirty or dusty conditions...
...eENGINE cGEARSHIFT PIVOTS BEFORE EACH USE • Check engine oil level. • Check brake operation. • Check tire pressure. • Check operator presence and ROS systems for proper operation. • Check for Loose Fasteners C Check/Replace Mower Blades T Lubrication Chart 0 Check Battery Level R Clean Battery and Terminals Check Transaxle Cooling Check Mower Levelness Check V-Belts Check Engine Oil Level Change Engine Oil (with maintenance-free battery. To receive full value from the warranty, operator must maintain tractor as instructed in dirty or dusty conditions...
User Manual
Page 16
... cloth. • Remove blade bolt by the manufacturer of gasoline, oil, or insect control chemicals which can be checked and adjusted. (See "TO ADJUST BRAKE" in the seat. An unbalanced blade will need a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone balancer, follow the instructions supplied with the ignition switch in a horizontal position. CHECK REVERSE OPERATION (ROS) SYSTEM • When the engine is hazardous, could damage your tractor and void...
... cloth. • Remove blade bolt by the manufacturer of gasoline, oil, or insect control chemicals which can be checked and adjusted. (See "TO ADJUST BRAKE" in the seat. An unbalanced blade will need a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone balancer, follow the instructions supplied with the ignition switch in a horizontal position. CHECK REVERSE OPERATION (ROS) SYSTEM • When the engine is hazardous, could damage your tractor and void...
User Manual
Page 17
... time you check the oil level. TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on dipstick. OIL DRAIN VALVE CLOSED AND LOCKED POSITION YELLOW CAP DRAIN TUBE V-BELTS CheckV-belts for 1 hour. TO CHANGE ENGINE OIL (See Figs. 10 and 11) Determine temperature range expected before starting in cold weather, they begin to slip from wear. • TRANSAXLE COOLING Keep transaxle free from build-up to avoid possible engine damage from tractor...
... time you check the oil level. TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on dipstick. OIL DRAIN VALVE CLOSED AND LOCKED POSITION YELLOW CAP DRAIN TUBE V-BELTS CheckV-belts for 1 hour. TO CHANGE ENGINE OIL (See Figs. 10 and 11) Determine temperature range expected before starting in cold weather, they begin to slip from wear. • TRANSAXLE COOLING Keep transaxle free from build-up to avoid possible engine damage from tractor...
User Manual
Page 18
... fuel flow to remove grass, leaves and trash from overheating. Use compressed air or a leaf blower to carburetor, replacement is shown in "PRODUCT SPECIFICATIONS" section of this manual. See Engine Manual. Spark plug type and gap setting is required. • With engine cool, remove filter and plug fuel line sections. • Place new fuel filter in position in engine or transmission will not run properly using a garden hose or pressure washer to prevent engine damage from tractor and mower. 18 IN-LINE FUEL FILTER...
... fuel flow to remove grass, leaves and trash from overheating. Use compressed air or a leaf blower to carburetor, replacement is shown in "PRODUCT SPECIFICATIONS" section of this manual. See Engine Manual. Spark plug type and gap setting is required. • With engine cool, remove filter and plug fuel line sections. • Place new fuel filter in position in engine or transmission will not run properly using a garden hose or pressure washer to prevent engine damage from tractor and mower. 18 IN-LINE FUEL FILTER...
User Manual
Page 19
... WIRE BELT KEEPER CLUTCH SPRING SUSPENSION ARMS BELT KEEPER RETAINER SPRING ANTI-SWAY BAR COLLAR HOUSING GUIDE SQUARE HOLE ENGINE PULLEY FRONT LINK RETAINER SPRINGS (BOTH SIDES) LARGE RETAINER SPRING BRACKET 02845 CLUTCH SPRING FIG. 13 19 DEFLECTOR SHIELD SERVICE AND ADJUSTMENTS WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS: • Depress clutch/brake pedal fully and set parking brake. • Place gearshift lever in neutral (N) position. • Place attachment clutch in "DISENGAGED" position. • Turn ignition...
... WIRE BELT KEEPER CLUTCH SPRING SUSPENSION ARMS BELT KEEPER RETAINER SPRING ANTI-SWAY BAR COLLAR HOUSING GUIDE SQUARE HOLE ENGINE PULLEY FRONT LINK RETAINER SPRINGS (BOTH SIDES) LARGE RETAINER SPRING BRACKET 02845 CLUTCH SPRING FIG. 13 19 DEFLECTOR SHIELD SERVICE AND ADJUSTMENTS WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS: • Depress clutch/brake pedal fully and set parking brake. • Place gearshift lever in neutral (N) position. • Place attachment clutch in "DISENGAGED" position. • Turn ignition...
User Manual
Page 20
... adjustments, check that side. TO REPLACE MOWER BLADE DRIVE BELT (See Fig. 18) The mower blade drive belt may be adjusted so that side. • To lower one link to 1/2" lower than rear, tighten nuts "F" against trunnion on both sides of the wire belt keeper as shown. Engage parking brake. IMPORTANT: CHECK BELT FOR PROPER ROUTING IN ALL MOWER PULLEY GROOVES. 20 Distance "A" on both sides of mower should be replaced without tools...
... adjustments, check that side. TO REPLACE MOWER BLADE DRIVE BELT (See Fig. 18) The mower blade drive belt may be adjusted so that side. • To lower one link to 1/2" lower than rear, tighten nuts "F" against trunnion on both sides of the wire belt keeper as shown. Engage parking brake. IMPORTANT: CHECK BELT FOR PROPER ROUTING IN ALL MOWER PULLEY GROOVES. 20 Distance "A" on both sides of mower should be replaced without tools...
User Manual
Page 21
... (5) feet in highest gear, further maintenance is in all pulley grooves and inside all belt guides and keepers. • Install mower (See "TO INSTALL MOWER" in this section of manual). WITH PARKING BRAKE "ENGAGED" 1-1/2" NUT "A" JAM NUT TO REPLACE MOTION DRIVE BELT (See Fig. 20) Park the tractor on a level, dry concrete or paved surface, then brake must lock and skid when you try to be replaced. ENGINE PULLEY CLUTCHING IDLER STATIONARY IDLER CENTER...
... (5) feet in highest gear, further maintenance is in all pulley grooves and inside all belt guides and keepers. • Install mower (See "TO INSTALL MOWER" in this section of manual). WITH PARKING BRAKE "ENGAGED" 1-1/2" NUT "A" JAM NUT TO REPLACE MOTION DRIVE BELT (See Fig. 20) Park the tractor on a level, dry concrete or paved surface, then brake must lock and skid when you try to be replaced. ENGINE PULLEY CLUTCHING IDLER STATIONARY IDLER CENTER...
User Manual
Page 23
... service center for repair and/or adjustment. Tighten securely. TO REPLACE FUSE Replace with remaining hex bolt and keps nut. If adjustment is necessary, see engine manual. If adjustment is necessary, see engne manual. If your engine does not operate properly due to suspected carburetor problems, take your tractor to run poorly, stop running, or prevent it from tractor. • Install new battery with terminals in same position as old battery. • First connect RED battery cable...
... service center for repair and/or adjustment. Tighten securely. TO REPLACE FUSE Replace with remaining hex bolt and keps nut. If adjustment is necessary, see engine manual. If adjustment is necessary, see engne manual. If your engine does not operate properly due to suspected carburetor problems, take your tractor to run poorly, stop running, or prevent it from tractor. • Install new battery with terminals in same position as old battery. • First connect RED battery cable...
User Manual
Page 24
... gas tank and carburetor if using fuel stabilizer. Do not use engine or carburetor cleaner products in the Maintenance section of time in storage, battery may occur. • Use fresh fuel next season. When mower is removed from tractor for a few seconds to distribute oil. • Replace with battery terminals. • If battery is to "START" position for winter storage. Always follow the mix ratio found on concrete or damp surfaces. ENGINE OIL Drain oil (with engine warm) and replace...
... gas tank and carburetor if using fuel stabilizer. Do not use engine or carburetor cleaner products in the Maintenance section of time in storage, battery may occur. • Use fresh fuel next season. When mower is removed from tractor for a few seconds to distribute oil. • Replace with battery terminals. • If battery is to "START" position for winter storage. Always follow the mix ratio found on concrete or damp surfaces. ENGINE OIL Drain oil (with engine warm) and replace...
User Manual
Page 25
... Check oil level/change spark plug. 7. Replace fuel filter. 8. Clean engine air screen/fins. 12. Contact an authorized service center/department. Worn, bent or loose blade. 2. Loose/damaged part(s). 1. Tighten loose part(s). Engine not "CHOKED" properly. 3. Dirty air filter. 6. Water in "CHOKE" position. 3. Fill fuel tank. 2. See "To Adjust Carburetor" in Operation section. 3. Stale or dirty fuel. 6. Engine valves out of adjustment. 1. Check all wiring. 4. Faulty ignition switch. 8. Check/replace ignition switch. 8. Corroded battery terminals...
... Check oil level/change spark plug. 7. Replace fuel filter. 8. Clean engine air screen/fins. 12. Contact an authorized service center/department. Worn, bent or loose blade. 2. Loose/damaged part(s). 1. Tighten loose part(s). Engine not "CHOKED" properly. 3. Dirty air filter. 6. Water in "CHOKE" position. 3. Fill fuel tank. 2. See "To Adjust Carburetor" in Operation section. 3. Stale or dirty fuel. 6. Engine valves out of adjustment. 1. Check all wiring. 4. Faulty ignition switch. 8. Check/replace ignition switch. 8. Corroded battery terminals...
User Manual
Page 26
.... 4. Check wiring, switches and connections. Replace mower drive belt. 3. Poor grass discharge 1. Tighten blade bolt. 7. Clean around mandrels. 1. Bad battery cell(s). 2. Replace battery. 2. Worn/damaged mower drive belt. 3. Clean underside of mower housing. 4. Replace mower drive belt. 9. Improper blades used. 11. Engine "backfires" when turning engine "OFF" 1. Turn ignition key to run when operator leaves seat with blades listed in "FAST" position. 2. Frozen blade mandrel. 1. Faulty light switch. 4. Engine throttle control not set between half and full speed...
.... 4. Check wiring, switches and connections. Replace mower drive belt. 3. Poor grass discharge 1. Tighten blade bolt. 7. Clean around mandrels. 1. Bad battery cell(s). 2. Replace battery. 2. Worn/damaged mower drive belt. 3. Clean underside of mower housing. 4. Replace mower drive belt. 9. Improper blades used. 11. Engine "backfires" when turning engine "OFF" 1. Turn ignition key to run when operator leaves seat with blades listed in "FAST" position. 2. Frozen blade mandrel. 1. Faulty light switch. 4. Engine throttle control not set between half and full speed...
Parts List
Page 9
... U.S. Rod, Parking Brake Cap, Parking Brake Bracket, Transaxle Bolt Hex Hd 5/16-18 unc x 3/4 Shaft, Foot Pedal Bearing, Nylon Washer Pin, Roll Pulley, Composite, Flat Bolt Fin Hex 3/8-16 x 2-3/4 Keeper, Belt Idler Pulley, Idler, V-Groove Bellcrank, Clutch Retainer, Belt Bolt Carr 3/8-16 x 1-1/2 Nut Crownlock 3/8-16 unc Nut, Crownlock 5/16-18 unc Link, Clutch Spring, Return, Clutch Screw 3/8-16 x 1-1/4 V-Belt Keeper, Center Span Screw, 3/8-16 x .875 Cover, Pedal KEY PART NO. NO. MODEL NUMBER PB1638LT (96012004401). inches 1 inch = 25...
... U.S. Rod, Parking Brake Cap, Parking Brake Bracket, Transaxle Bolt Hex Hd 5/16-18 unc x 3/4 Shaft, Foot Pedal Bearing, Nylon Washer Pin, Roll Pulley, Composite, Flat Bolt Fin Hex 3/8-16 x 2-3/4 Keeper, Belt Idler Pulley, Idler, V-Groove Bellcrank, Clutch Retainer, Belt Bolt Carr 3/8-16 x 1-1/2 Nut Crownlock 3/8-16 unc Nut, Crownlock 5/16-18 unc Link, Clutch Spring, Return, Clutch Screw 3/8-16 x 1-1/4 V-Belt Keeper, Center Span Screw, 3/8-16 x .875 Cover, Pedal KEY PART NO. NO. MODEL NUMBER PB1638LT (96012004401). inches 1 inch = 25...
Parts List
Page 15
... - - 192870 - - 193646 DESCRIPTION V-Belt Spring Brake Return Washer 13/32 x 13/16 x 11 Ga. DESCRIPTION 1 192556 Mower Housing Assembly 2 72140506 Bolt Carriage 5/16-18 x 3/4 3 138017 Bracket Asm Fr. PRODUCT NO. 960 12 00-44 MOWER DECK KEY PART NO. inches 1 inch = 25.4 mm 15 Clutch Cable 38" Screw Hex Thd Cut 1/4-20 x 1/2 Head Asm Cable Clutch Screw Hex Wsh Thdrol 3/8-16 x 2-3/4 Keeper Belt M Shape Bolt Carriage Idler Brake Stand Brake Arm Brake Spacer Bolt/Washer Asm. 5/16...
... - - 192870 - - 193646 DESCRIPTION V-Belt Spring Brake Return Washer 13/32 x 13/16 x 11 Ga. DESCRIPTION 1 192556 Mower Housing Assembly 2 72140506 Bolt Carriage 5/16-18 x 3/4 3 138017 Bracket Asm Fr. PRODUCT NO. 960 12 00-44 MOWER DECK KEY PART NO. inches 1 inch = 25.4 mm 15 Clutch Cable 38" Screw Hex Thd Cut 1/4-20 x 1/2 Head Asm Cable Clutch Screw Hex Wsh Thdrol 3/8-16 x 2-3/4 Keeper Belt M Shape Bolt Carriage Idler Brake Stand Brake Arm Brake Spacer Bolt/Washer Asm. 5/16...