Service Manual
Page 4
...service check 2-81 Controller card service check 2-82 Cover interlock switch service check 2-85 Dead machine service check 2-86 Fuser service check 2-87 Cold fuser service check 2-89 Hot fuser service check 2-89 LVPS/HVPS service check 2-90 Main motor service check 2-91 Operator panel service check (models E238, E240, and E240n) . . . 2-92 Operator panel service...3-13 Diagnostic aids-E340 and E342n 14 3-14 Accessing service menus 3-14 Printing menus 3-14 Configuration menu (CONFIG MENU 3-15 Entering Configuration Menu 3-15 Available menus 3-15 Reset PC Cnt 3-16 iv Service Manual
...service check 2-81 Controller card service check 2-82 Cover interlock switch service check 2-85 Dead machine service check 2-86 Fuser service check 2-87 Cold fuser service check 2-89 Hot fuser service check 2-89 LVPS/HVPS service check 2-90 Main motor service check 2-91 Operator panel service check (models E238, E240, and E240n) . . . 2-92 Operator panel service...3-13 Diagnostic aids-E340 and E342n 14 3-14 Accessing service menus 3-14 Printing menus 3-14 Configuration menu (CONFIG MENU 3-15 Entering Configuration Menu 3-15 Available menus 3-15 Reset PC Cnt 3-16 iv Service Manual
Service Manual
Page 6
... 5-4 Preventive maintenance 6-1 Parts catalog 7-1 How to use this parts catalog 7-1 Assembly 1: Covers 7-2 Assembly 2: Electronics 7-4 Assembly 3: Frame 7-6 Assembly 4: Options 7-8 Assembly 5: Miscellaneous 7-9 Index I-1 Part number index I-7 vi Service Manual
... 5-4 Preventive maintenance 6-1 Parts catalog 7-1 How to use this parts catalog 7-1 Assembly 1: Covers 7-2 Assembly 2: Electronics 7-4 Assembly 3: Frame 7-6 Assembly 4: Options 7-8 Assembly 5: Miscellaneous 7-9 Index I-1 Part number index I-7 vi Service Manual
Service Manual
Page 22
...the product must receive power in order to prevent problems. 7. Diagnostic information contains an error indicator table, symptom tables, and service checks used to identify the connector locations and test points on the printer. 6. Connector locations uses illustrations to isolate failing field...: A caution identifies something that might damage the product hardware or software. Special tools and test equipment are working. xxi Service Manual CAUTION: When you see this symbol, there is divided into the following chapters: 1. Parts catalog contains illustrations and part ...
...the product must receive power in order to prevent problems. 7. Diagnostic information contains an error indicator table, symptom tables, and service checks used to identify the connector locations and test points on the printer. 6. Connector locations uses illustrations to isolate failing field...: A caution identifies something that might damage the product hardware or software. Special tools and test equipment are working. xxi Service Manual CAUTION: When you see this symbol, there is divided into the following chapters: 1. Parts catalog contains illustrations and part ...
Service Manual
Page 24
... panels. twice quickly to display a secondary error code • Press and release to resume printing. • Press and release following an error. See "Diagnostics-E238, E240, and E240n" on to reset the printer. 1-2 Service Manual
... panels. twice quickly to display a secondary error code • Press and release to resume printing. • Press and release following an error. See "Diagnostics-E238, E240, and E240n" on to reset the printer. 1-2 Service Manual
Service Manual
Page 26
...memory 80MB Flash support 16MB 80MB 32MB 32MB 32MB 160MB 160MB 160MB ✔ ✔ Print speed Media Size 4511-000 Lexmark E238 4511-100 Lexmark E240 4511-410 Lexmark E240n 4511-600 4511-610 Lexmark Lexmark E340 E342n Letter-8.5 x 25 ppm 11 in. 27 ppm 27 ppm 30 ppm 30 ppm A4-210 x 297 ...mm 24 ppm 26 ppm 26 ppm 28 ppm 28 ppm Speed measured on media from tray 1, simplex, and at 600 x 600 dpi. 1-4 Service Manual
...memory 80MB Flash support 16MB 80MB 32MB 32MB 32MB 160MB 160MB 160MB ✔ ✔ Print speed Media Size 4511-000 Lexmark E238 4511-100 Lexmark E240 4511-410 Lexmark E240n 4511-600 4511-610 Lexmark Lexmark E340 E342n Letter-8.5 x 25 ppm 11 in. 27 ppm 27 ppm 30 ppm 30 ppm A4-210 x 297 ...mm 24 ppm 26 ppm 26 ppm 28 ppm 28 ppm Speed measured on media from tray 1, simplex, and at 600 x 600 dpi. 1-4 Service Manual
Service Manual
Page 28
...Item 4511-000 Lexmark E238 4511-100 Lexmark E240 4511-410 Lexmark E240n 4511-600 4511-610 Lexmark Lexmark E340 E342n Available input trays 250-sheet ✔ ✔ ✔ ✔ tray Single-sheet ✔ ✔ ✔ ✔ manual feeder 550-sheet ...option drawer ✔ ✔ ✔ Toner and photoconductor Toner cartridge yield 1,500 pages* (starter toner cartridge) ✔ ✔ ✔ 2,500 pages PC kit yield 30,000 pages* *Photoconductor yield based on approximately 5% coverage of pages. 1-6 Service Manual
...Item 4511-000 Lexmark E238 4511-100 Lexmark E240 4511-410 Lexmark E240n 4511-600 4511-610 Lexmark Lexmark E340 E342n Available input trays 250-sheet ✔ ✔ ✔ ✔ tray Single-sheet ✔ ✔ ✔ ✔ manual feeder 550-sheet ...option drawer ✔ ✔ ✔ Toner and photoconductor Toner cartridge yield 1,500 pages* (starter toner cartridge) ✔ ✔ ✔ 2,500 pages PC kit yield 30,000 pages* *Photoconductor yield based on approximately 5% coverage of pages. 1-6 Service Manual
Service Manual
Page 30
.... • Do not use envelopes that: - Are damaged in the sealed position • Use only recommended paper. 4511-xxx Tips on the Lexmark Web site at www.lexmark.com for more information about which paper provides optimum results for a Load Paper or Ready light sequence or message before you remove the...in any exposed adhesive when the flap is printing. The following tools and equipment: • Magnetic tip Phillips screwdrivers, large and small • Volt-ohmmeter 1-8 Service Manual Contain windows, holes, perforations, cutouts, or embossing - Have postage stamps attached -
.... • Do not use envelopes that: - Are damaged in the sealed position • Use only recommended paper. 4511-xxx Tips on the Lexmark Web site at www.lexmark.com for more information about which paper provides optimum results for a Load Paper or Ready light sequence or message before you remove the...in any exposed adhesive when the flap is printing. The following tools and equipment: • Magnetic tip Phillips screwdrivers, large and small • Volt-ohmmeter 1-8 Service Manual Contain windows, holes, perforations, cutouts, or embossing - Have postage stamps attached -
Service Manual
Page 34
...printer by observing the following process: 1. See "Common primary light patterns" on . 4. The printer cycles down into standby mode, and lights solid. 2-2 Service Manual If there is a problem in the printer such as a paper jam, the panel lights indicate the problem. Lights then flash on momentarily 2. All operator panel... lights on and off sequentially. 3. 4511-xxx Diagnostics-E238, E240, and E240n 2 Power-On Self Test (POST) sequence When you turn the printer on, it performs a POST.
...printer by observing the following process: 1. See "Common primary light patterns" on . 4. The printer cycles down into standby mode, and lights solid. 2-2 Service Manual If there is a problem in the printer such as a paper jam, the panel lights indicate the problem. Lights then flash on momentarily 2. All operator panel... lights on and off sequentially. 3. 4511-xxx Diagnostics-E238, E240, and E240n 2 Power-On Self Test (POST) sequence When you turn the printer on, it performs a POST.
Service Manual
Page 36
z Light on Light off ✷ Light blinking x Light blinking slowly Primary light patterns Ready/Power Saver (See page 2-13) Busy (See page 2-14) 2xx Paper Jam (see secondary errors on page 1-2 for icon information. 4511-xxx Common primary light patterns See "Overview of the operator panels" on page 2-24 Hex Trace Ready (See page 2-15) Waiting (See page 2-15) Flushing / Resolution reduced (See page 2-16) Lights z z Continue z ✷ x z ✷ Ready Toner Low/ Replace PC Kit Load Paper z Paper Jam ✷ Error 2-4 Service Manual
z Light on Light off ✷ Light blinking x Light blinking slowly Primary light patterns Ready/Power Saver (See page 2-13) Busy (See page 2-14) 2xx Paper Jam (see secondary errors on page 1-2 for icon information. 4511-xxx Common primary light patterns See "Overview of the operator panels" on page 2-24 Hex Trace Ready (See page 2-15) Waiting (See page 2-15) Flushing / Resolution reduced (See page 2-16) Lights z z Continue z ✷ x z ✷ Ready Toner Low/ Replace PC Kit Load Paper z Paper Jam ✷ Error 2-4 Service Manual
Service Manual
Page 40
... (See page 2-27) Insufficient printer memory (See page 2-29) Lights Primary code z z z z z z Continue z ✷ Ready z z Toner Low/ Replace PC Kit z z Load Paper z z Paper Jam z z z z z z Error 2-8 Service Manual 4511-xxx Common secondary light patterns When the and lights are both on, a secondary error has occurred.
... (See page 2-27) Insufficient printer memory (See page 2-29) Lights Primary code z z z z z z Continue z ✷ Ready z z Toner Low/ Replace PC Kit z z Load Paper z z Paper Jam z z z z z z Error 2-8 Service Manual 4511-xxx Common secondary light patterns When the and lights are both on, a secondary error has occurred.
Service Manual
Page 42
4511-xxx Secondary errors (continued) Secondary error codes Lights Continue Ready Toner Low/ Replace PC Kit z Load Paper Paper Jam Error 2-10 Service Manual z z z z z z z z z z z Memory full (See page 2-33) Short paper (See page 2-33) Unformatted flash (See page 2-34) Flash full (See page 2-34) Invalid engine code (See page 2-35) Invalid network code (See page 2-35) z z z z z z z z ✷ z
4511-xxx Secondary errors (continued) Secondary error codes Lights Continue Ready Toner Low/ Replace PC Kit z Load Paper Paper Jam Error 2-10 Service Manual z z z z z z z z z z z Memory full (See page 2-33) Short paper (See page 2-33) Unformatted flash (See page 2-34) Flash full (See page 2-34) Invalid engine code (See page 2-35) Invalid network code (See page 2-35) z z z z z z z z ✷ z
Service Manual
Page 44
4511-xxx Secondary errors-paper jams Secondary errors-paper jams Secondary error codes Lights Continue z Ready Toner Low/ Replace PC Kit Load Paper Paper Jam Error 2-12 Service Manual z z z z z z z z 200 Paper jam input sensor (See page 2-24) 201 Paper jam between input and exit sensors (See page 2-25) 202 Paper jam exit sensor (See page 2-25) 241 Paper jam Tray 1 jam (See page 2-26) 242 Paper Jam Tray 2 jam (See page 2-26) 251 Paper jam manual feeder (See page 2-27) z z z z z z z z z ✷ z
4511-xxx Secondary errors-paper jams Secondary errors-paper jams Secondary error codes Lights Continue z Ready Toner Low/ Replace PC Kit Load Paper Paper Jam Error 2-12 Service Manual z z z z z z z z 200 Paper jam input sensor (See page 2-24) 201 Paper jam between input and exit sensors (See page 2-25) 202 Paper jam exit sensor (See page 2-25) 241 Paper jam Tray 1 jam (See page 2-26) 242 Paper Jam Tray 2 jam (See page 2-26) 251 Paper jam manual feeder (See page 2-27) z z z z z z z z z ✷ z
Service Manual
Page 46
... data from a host interface: - Press and release to cancel printing. - The Busy message is on when printing stops. - Press and hold to reset printer. 2-14 Service Manual Press and release to stop processing. - The light is displayed as fonts or macros, in flash memory. • Printer is displayed. • Printing a directory, a font...
... data from a host interface: - Press and release to cancel printing. - The Busy message is on when printing stops. - Press and hold to reset printer. 2-14 Service Manual Press and release to stop processing. - The light is displayed as fonts or macros, in flash memory. • Printer is displayed. • Printing a directory, a font...
Service Manual
Page 48
.... • Press to return to Ready or Busy state. • Press and release to cancel print job. • Press and hold to reset printer. 2-16 Service Manual
.... • Press to return to Ready or Busy state. • Press and release to cancel print job. • Press and hold to reset printer. 2-16 Service Manual
Service Manual
Page 50
... of the printer). • Press to resume printing. • Press and hold to reset printer. 2-18 Service Manual 4511-xxx Load manual feeder Light pattern Meaning Action Printer prompts to load a single sheet of media in the manual feeder. • Load media in the driver pop-up menu to orient the pages correctly (printed... up . • Press to resume printing. • Press and hold to reset printer. Action • Reinsert print job in tray 1 using the instructions in the manual feeder with the side to be printed facing up , loading edge to front of duplex print job.
... of the printer). • Press to resume printing. • Press and hold to reset printer. 2-18 Service Manual 4511-xxx Load manual feeder Light pattern Meaning Action Printer prompts to load a single sheet of media in the manual feeder. • Load media in the driver pop-up menu to orient the pages correctly (printed... up . • Press to resume printing. • Press and hold to reset printer. Action • Reinsert print job in tray 1 using the instructions in the manual feeder with the side to be printed facing up , loading edge to front of duplex print job.
Service Manual
Page 52
... the photoconductor kit. No pages print until the photoconductor kit is full and needs replacing. See secondary codes "Print cartridge errors" on page 2-28. 2-20 Service Manual 4511-xxx Replace photoconductor kit (printer hard stop) Light pattern Meaning Action The photoconductor kit drum is replaced.
... the photoconductor kit. No pages print until the photoconductor kit is full and needs replacing. See secondary codes "Print cartridge errors" on page 2-28. 2-20 Service Manual 4511-xxx Replace photoconductor kit (printer hard stop) Light pattern Meaning Action The photoconductor kit drum is replaced.
Service Manual
Page 54
.... Any active print jobs are still blinking, contact the place where printer was purchased. Action Turn the printer off and back on page 2-37. 2-22 Service Manual A user default setting remains in effect until changed or until restored to the user default settings. - 4511-xxx Cancel job / Reset printer Light pattern Meaning...
.... Any active print jobs are still blinking, contact the place where printer was purchased. Action Turn the printer off and back on page 2-37. 2-22 Service Manual A user default setting remains in effect until changed or until restored to the user default settings. - 4511-xxx Cancel job / Reset printer Light pattern Meaning...