User's Reference
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... Chapter 5: Maintenance 60 Maintaining your printer 60 Determining the status of supplies 60 Conserving supplies ...61 Ordering supplies and maintenance items 61 Ordering toner cartridges 62 Ordering a fuser ...62 Ordering a waste toner bottle 62 Ordering a photodeveloper cartridge 62 Maintaining your printer for long term storage 62 Storing supplies ...63 Storing media ...63 Storing the...
... Chapter 5: Maintenance 60 Maintaining your printer 60 Determining the status of supplies 60 Conserving supplies ...61 Ordering supplies and maintenance items 61 Ordering toner cartridges 62 Ordering a fuser ...62 Ordering a waste toner bottle 62 Ordering a photodeveloper cartridge 62 Maintaining your printer for long term storage 62 Storing supplies ...63 Storing media ...63 Storing the...
User's Reference
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Contents Recycling Lexmark products 68 Replacing the fuser ...69 Replacing the waste toner bottle 72 Replacing the photodeveloper cartridge 73 Setting the operator panel when a supply is replaced 77 Changing the toner cartridge yield 77 Specifying the replaced supply 77 Cleaning the printhead lens 78 Chapter 6: Troubleshooting 81 Solving basic printer problems 81 Checking an unresponsive...
Contents Recycling Lexmark products 68 Replacing the fuser ...69 Replacing the waste toner bottle 72 Replacing the photodeveloper cartridge 73 Setting the operator panel when a supply is replaced 77 Changing the toner cartridge yield 77 Specifying the replaced supply 77 Cleaning the printhead lens 78 Chapter 6: Troubleshooting 81 Solving basic printer problems 81 Checking an unresponsive...
User's Reference
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... cartridges specifically designed for your printer for long term storage If you should order the appropriate new print cartridge. Ordering a photodeveloper cartridge Order Lexmark part number 20K0504. Ordering a waste toner bottle Order Lexmark part number 20K0505. Maintaining your printer are: Part number Description of 5%. To pull the fuser pressure release levers open and then store...
... cartridges specifically designed for your printer for long term storage If you should order the appropriate new print cartridge. Ordering a photodeveloper cartridge Order Lexmark part number 20K0504. Ordering a waste toner bottle Order Lexmark part number 20K0505. Maintaining your printer are: Part number Description of 5%. To pull the fuser pressure release levers open and then store...
User's Reference
Page 72
... the front door release latch forward and gently lower the front door. 2 Grasp the handle on the waste toner bottle. Unpack the box. Maintenance Replacing the waste toner bottle When 82 Waste Bottle Nearly Full appears on the operator panel, you must replace the waste toner bottle immediately. Make sure you have ordered one. It contains a new waste toner bottle, a bottle cap, and a plastic bag.
... the front door release latch forward and gently lower the front door. 2 Grasp the handle on the waste toner bottle. Unpack the box. Maintenance Replacing the waste toner bottle When 82 Waste Bottle Nearly Full appears on the operator panel, you must replace the waste toner bottle immediately. Make sure you have ordered one. It contains a new waste toner bottle, a bottle cap, and a plastic bag.
User's Reference
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... the photodeveloper cartridge soon. See Ordering a photodeveloper cartridge for more information. Replacing the photodeveloper cartridge When 83 Photodev Cart Life Warning appears on the new waste toner bottle and align it with its opening. 6 Push it straight in the plastic bag and dispose of the bag properly. 5 Grasp the handle on the operator...
... the photodeveloper cartridge soon. See Ordering a photodeveloper cartridge for more information. Replacing the photodeveloper cartridge When 83 Photodev Cart Life Warning appears on the new waste toner bottle and align it with its opening. 6 Push it straight in the plastic bag and dispose of the bag properly. 5 Grasp the handle on the operator...
User's Reference
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... The cartridge is missing from the printer. Full or Missing The toner waste bottle is full or is low on toner. Life Warning The fuser is close to reaching its end of use . Near Full The toner waste bottle is completely used . Exhausted The photodeveloper cartridge is nearly full. Photodev... the Supplies Menu when the supply is completely used . Exhausted The fuser is not in one of this supply item. 1 Select the waste toner bottle as the supply item. xxx% The percentage represents how much is left of the following states: low, empty, near full, full,...
... The cartridge is missing from the printer. Full or Missing The toner waste bottle is full or is low on toner. Life Warning The fuser is close to reaching its end of use . Near Full The toner waste bottle is completely used . Exhausted The photodeveloper cartridge is nearly full. Photodev... the Supplies Menu when the supply is completely used . Exhausted The fuser is not in one of this supply item. 1 Select the waste toner bottle as the supply item. xxx% The percentage represents how much is left of the following states: low, empty, near full, full,...
User's Reference
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...data sent to the printer. • Press Go to clear the message and Full continue printing. • Replace the waste toner bottle. Install a new hard disk and format it on the printer. See also: Replacing the photodeveloper cartridge Understanding printer messages ... Understanding printer messages Message What this message means What you perform any disk operations. Replacing the waste toner bottle 82 Waste Toner Bottle The waste toner bottle is completely used. Replace the waste toner bottle and press Go to clear the message. • Format the disk. See also: Format ...
...data sent to the printer. • Press Go to clear the message and Full continue printing. • Replace the waste toner bottle. Install a new hard disk and format it on the printer. See also: Replacing the photodeveloper cartridge Understanding printer messages ... Understanding printer messages Message What this message means What you perform any disk operations. Replacing the waste toner bottle 82 Waste Toner Bottle The waste toner bottle is completely used. Replace the waste toner bottle and press Go to clear the message. • Format the disk. See also: Format ...
User's Reference
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...178 Ready 178 Ready Hex 178 Remove Paper Standard Bin 178 Res Reduced 178 Resetting the Printer 178 Restore Held Jobs. Index messages (continued) 82 Waste Toner Bottle Full or Missing 184 83 Photodev Cart Warning 185 83 Photodev Cart Exhausted 184 83 Photodev Cart Missing 185 83 Photodev Cart Warning 77 87... Fuser Exhausted 185 87 Fuser Life Warning 77, 185 87 Fuser Missing 185 88 Toner Empty 185 88 Toner Low 185 900-999 Service 185 Activating Menu Changes 172 Busy 172 Canceling Job 172 Change Tray 172 Clearing Job Accounting Stat 172 Close...
...178 Ready 178 Ready Hex 178 Remove Paper Standard Bin 178 Res Reduced 178 Resetting the Printer 178 Restore Held Jobs. Index messages (continued) 82 Waste Toner Bottle Full or Missing 184 83 Photodev Cart Warning 185 83 Photodev Cart Exhausted 184 83 Photodev Cart Missing 185 83 Photodev Cart Warning 77 87... Fuser Exhausted 185 87 Fuser Life Warning 77, 185 87 Fuser Missing 185 88 Toner Empty 185 88 Toner Low 185 900-999 Service 185 Activating Menu Changes 172 Busy 172 Canceling Job 172 Change Tray 172 Clearing Job Accounting Stat 172 Close...
User's Reference
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... options installation 19 verifying installation with menu settings page 24 ordering maintenance items 61 fuser 62 photodeveloper cartridge 62 ordering (continued) maintenance items (continued) waste toner bottle 62 supplies 61 toner cartridges 62 Orientation (PCL Emul Menu) 151 output bin, media support 47 overview, printer 19 P Page Protect (Setup Menu) 163 Panel Menus (Config...
... options installation 19 verifying installation with menu settings page 24 ordering maintenance items 61 fuser 62 photodeveloper cartridge 62 ordering (continued) maintenance items (continued) waste toner bottle 62 supplies 61 toner cartridges 62 Orientation (PCL Emul Menu) 151 output bin, media support 47 overview, printer 19 P Page Protect (Setup Menu) 163 Panel Menus (Config...
User's Reference
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...print too light 86 repeating defects 84 skewed print 88 solid color pages 88 streaked lines 85 streaked vertical lines 85 toner rubs off paper easily 87 toner speaks 86 uneven print density 87 white or colored lines 85 printing 82 held jobs do not print 83 incorrect ...from optional 530-sheet drawer 117 system board 112 repeat print 110 Replace Supplies (Supplies Menu) 168 replacing fuser 69 photodeveloper cartridge 73 toner cartridges 65 waste toner bottle 72 reserve print 110 Reset Printer (Job Menu) 145 resetting printer 145 resident fonts 101 Resource Save (Setup Menu) 165 restoring factory...
...print too light 86 repeating defects 84 skewed print 88 solid color pages 88 streaked lines 85 streaked vertical lines 85 toner rubs off paper easily 87 toner speaks 86 uneven print density 87 white or colored lines 85 printing 82 held jobs do not print 83 incorrect ...from optional 530-sheet drawer 117 system board 112 repeat print 110 Replace Supplies (Supplies Menu) 168 replacing fuser 69 photodeveloper cartridge 73 toner cartridges 65 waste toner bottle 72 reserve print 110 Reset Printer (Job Menu) 145 resetting printer 145 resident fonts 101 Resource Save (Setup Menu) 165 restoring factory...
User's Reference
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... 163 Job Accounting 163 Page Protect 163 Power Saver 164 Print Timeout 165 Printer Language 165 Resource Save 165 Toner Alarm 165 using Alarm Control 97 Toner Alarm 97 Wait Timeout 166 statistics printing 171 storing 163 status of supplies, determining 60 Std Net Setup (Network...156 supplies changing the cartridge yield 77 conserving 61 fuser 62 ordering 61 toner cartridges 62 paper 61 photodeveloper cartridge 62 recycling 68 speciality media 61 specifying the replaced item 77 status 60 storing 63 toner 61 waste toner bottle 62 Supplies Guide (Help Menu) 142 Supplies Life (Supplies Menu) ...
... 163 Job Accounting 163 Page Protect 163 Power Saver 164 Print Timeout 165 Printer Language 165 Resource Save 165 Toner Alarm 165 using Alarm Control 97 Toner Alarm 97 Wait Timeout 166 statistics printing 171 storing 163 status of supplies, determining 60 Std Net Setup (Network...156 supplies changing the cartridge yield 77 conserving 61 fuser 62 ordering 61 toner cartridges 62 paper 61 photodeveloper cartridge 62 recycling 68 speciality media 61 specifying the replaced item 77 status 60 storing 63 toner 61 waste toner bottle 62 Supplies Guide (Help Menu) 142 Supplies Life (Supplies Menu) ...
User's Reference
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... Fuser 166 Photodev Cart 166 Replace Supplies 168 Supplies Life 167 Waste Toner Bottle 166 supplies, determining status 60 supplies, status of toner 166 fuser 166 individual supply items 167 photodeveloper cartridge 166 waste toner bottle 166 Symbol Set (PCL Emul Menu) 152 symbol sets, definition 107 system board removing 112 replacing 116 T taking printer offline 130...
... Fuser 166 Photodev Cart 166 Replace Supplies 168 Supplies Life 167 Waste Toner Bottle 166 supplies, determining status 60 supplies, status of toner 166 fuser 166 individual supply items 167 photodeveloper cartridge 166 waste toner bottle 166 Symbol Set (PCL Emul Menu) 152 symbol sets, definition 107 system board removing 112 replacing 116 T taking printer offline 130...
User's Reference
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Index troubleshooting (continued) print quality problems (continued) skewed print 88 solid color pages 88 streaked horizontal lines 85 streaked vertical lines 85 toner rubs off paper easily 87 toner speaks 86 uneven print density 87 white or colored lines 85 printer settings 129 printing problems 82 held jobs do not print 83 incorrect... Net Setup 171 Prt Quality Pgs 171 Remove Held Jobs 171 V verify print 111 W Wait Timeout (Setup Menu) 166 wait timeout, configuring 166 warranty 15 Waste Toner Bottle (Supplies Menu) 166 waste toner bottle, replacing 72 197
Index troubleshooting (continued) print quality problems (continued) skewed print 88 solid color pages 88 streaked horizontal lines 85 streaked vertical lines 85 toner rubs off paper easily 87 toner speaks 86 uneven print density 87 white or colored lines 85 printer settings 129 printing problems 82 held jobs do not print 83 incorrect... Net Setup 171 Prt Quality Pgs 171 Remove Held Jobs 171 V verify print 111 W Wait Timeout (Setup Menu) 166 wait timeout, configuring 166 warranty 15 Waste Toner Bottle (Supplies Menu) 166 waste toner bottle, replacing 72 197
Service Manual
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...check . . . . 2-74 Cover open service check 2-75 Incorrect media service check 2-78 Missing photodeveloper cartridge service check 2-80 Missing toner cartridge service check 2-81 OPC belt (photodeveloper) cartridge drive service check . . 2-83 Operator panel service check 2-84 Output tray full ...check 2-87 Printer no power service check 2-89 Toner feed service check 2-91 Toner low/empty service check 2-92 Transfer roller missing service check 2-93 Tray empty service check 2-95 Waste toner bottle service check 2-97 Waste toner feed service check 2-98 Paper feed service checks ...
...check . . . . 2-74 Cover open service check 2-75 Incorrect media service check 2-78 Missing photodeveloper cartridge service check 2-80 Missing toner cartridge service check 2-81 OPC belt (photodeveloper) cartridge drive service check . . 2-83 Operator panel service check 2-84 Output tray full ...check 2-87 Printer no power service check 2-89 Toner feed service check 2-91 Toner low/empty service check 2-92 Transfer roller missing service check 2-93 Tray empty service check 2-95 Waste toner bottle service check 2-97 Waste toner feed service check 2-98 Paper feed service checks ...
Service Manual
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... work 4-4 CRU/FRU and supplies removals 4-5 Cleaning roller cover removal 4-6 Transfer belt cleaning roller removal 4-6 Transfer belt unit removal 4-7 Transfer roller removal 4-8 Fuser assembly removal 4-9 Waste toner bottle removal 4-10 Photodeveloper cartridge removal 4-11 Duplex unit assembly removal 4-13 Secondary paper feed assembly removal 4-16 Cover removals 4-17 Top cover assembly removal 4-18...
... work 4-4 CRU/FRU and supplies removals 4-5 Cleaning roller cover removal 4-6 Transfer belt cleaning roller removal 4-6 Transfer belt unit removal 4-7 Transfer roller removal 4-8 Fuser assembly removal 4-9 Waste toner bottle removal 4-10 Photodeveloper cartridge removal 4-11 Duplex unit assembly removal 4-13 Secondary paper feed assembly removal 4-16 Cover removals 4-17 Top cover assembly removal 4-18...
Service Manual
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...Front door interlock switch removal 4-29 Front door interlock switch with bracket 4-31 Developer motor removal 4-31 Waste toner bottle holder removal 4-32 Developer drive assembly removal 4-32 Toner sensor (sender) removal 4-35 Cleaning roller clutch removal 4-36 Main motor assembly removal 4-38 Clutch ...removal 4-40 Main drive gear assembly removal 4-41 Waste toner feeder removal 4-42 Rear removals 4-44 RIP board removal 4-45 Bracket assembly removal 4-45 Paper guide assembly removal 4-46 Paper...
...Front door interlock switch removal 4-29 Front door interlock switch with bracket 4-31 Developer motor removal 4-31 Waste toner bottle holder removal 4-32 Developer drive assembly removal 4-32 Toner sensor (sender) removal 4-35 Cleaning roller clutch removal 4-36 Main motor assembly removal 4-38 Clutch ...removal 4-40 Main drive gear assembly removal 4-41 Waste toner feeder removal 4-42 Rear removals 4-44 RIP board removal 4-45 Bracket assembly removal 4-45 Paper guide assembly removal 4-46 Paper...
Service Manual
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... missing or incorrectly installed. Waste toner bottle is completely used. "Waste toner bottle service check" on page 2-93. Photodeveloper cartridge is full or missing. Replace waste toner bottle. Press Go to clear message. Replace photodeveloper cartridge. If problem persists, go to "Waste toner bottle service check" on page... and continue printing. 5021-0XX Message 64 Unsupported Disk Format 80 Transfer Roller Missing 82 Waste Bottle Nearly Full 82 Waste Toner Bottle Full or Missing 83 Photodev Cart Exhausted 83 Photodev Cart Life Warning 83 Photodev Cart Missing...
... missing or incorrectly installed. Waste toner bottle is completely used. "Waste toner bottle service check" on page 2-93. Photodeveloper cartridge is full or missing. Replace waste toner bottle. Press Go to clear message. Replace photodeveloper cartridge. If problem persists, go to "Waste toner bottle service check" on page... and continue printing. 5021-0XX Message 64 Unsupported Disk Format 80 Transfer Roller Missing 82 Waste Bottle Nearly Full 82 Waste Toner Bottle Full or Missing 83 Photodev Cart Exhausted 83 Photodev Cart Life Warning 83 Photodev Cart Missing...
Service Manual
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..., damage, pin shorting and continuity. that connects I2CN on engine controller board to board removal" remove shield. 5021-0XX Step Questions / actions Yes No 5 If waste toner bottle is shut.
..., damage, pin shorting and continuity. that connects I2CN on engine controller board to board removal" remove shield. 5021-0XX Step Questions / actions Yes No 5 If waste toner bottle is shut.
Service Manual
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... on page 5-8. For location, see "Interlock switch locations" on . Check cable on I/O board for steps to step 6. 5021-0XX Step Questions / actions Yes No 5 If waste toner bottle is shut. removed, reinsert it. Ensure rear cover assembly cover is Go to board removal" remove shield. engine controller board controller board. that connects I2CN...
... on page 5-8. For location, see "Interlock switch locations" on . Check cable on I/O board for steps to step 6. 5021-0XX Step Questions / actions Yes No 5 If waste toner bottle is shut. removed, reinsert it. Ensure rear cover assembly cover is Go to board removal" remove shield. engine controller board controller board. that connects I2CN...
Service Manual
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.... For location, see "Interlock switch locations" on page 4-55 for proper connection, damage, pin shorting and continuity. 5021-0XX Step Questions / actions Yes No 5 If waste toner bottle is shut. engine controller board controller board.
.... For location, see "Interlock switch locations" on page 4-55 for proper connection, damage, pin shorting and continuity. 5021-0XX Step Questions / actions Yes No 5 If waste toner bottle is shut. engine controller board controller board.