Harbor Freight Tools 61849 Support Question
Harbor Freight Tools 61849 Support Question
Find answers below for this question about Harbor Freight Tools 61849 - 90 Amp Flux Wire Welder.Need a Harbor Freight Tools 61849 manual? We have 1 online manual for this item!
Question posted by Trinaelias on June 19th, 2022
Top Plate
Am i able to purchase replaacrment top plate, spring and wire liner?
Current Answers
Answer #1: Posted by SonuKumar on June 19th, 2022 11:03 PM
SonuKumar
Member since:
May 9th, 2021 Points: 16,596,890
Member since:
May 9th, 2021 Points: 16,596,890
https://www.harborfreight.com/parts
https://www.harborfreight.com/flux-125-welder-63582.html
https://picclick.com/8ft-Mig-Gun-or-parts-fit-harbor-freight-184205888071.html
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Related Harbor Freight Tools 61849 Manual Pages
User Manual - Page 4
...setting down torch/electrode holder and before preheating, welding, or cutting.
Item 61849 SAFETY
SETUP
BASIC WELDING
Electrical Safety Information
ELECTRIC SHOCK can cause fire.
1.... welding torch, or welding wire with a fire extinguisher, during the cutting process and for eliminating the hazard.
7. Clear away or protect flammable objects. Welders create sparks which may ignite...
User Manual - Page 5
...BASIC WELDING
WELDING TIPS
MAINTENANCE
Item 61849
For technical questions, please call 1-888-866-5797. Prevent unintentional starting the Welder accidentally.
3. Welders are caused by a qualified repair person using only identical replacement parts. Use of untrained users.
5. If unreadable or missing, contact Harbor Freight Tools for operations different from those intended...
User Manual - Page 6
... you are using one extension cord for welding aluminum or stainless steel 20% @ 90 A (See explanation on page 14) 27 2.38 Installed tip will not fit ...Welder's grounding system and must be plugged into an appropriate outlet, properly installed and grounded in good electrical condition.
If the plug will accept 0.030" Flux-Core wire 4" diameter / 2 lb. If damaged, have the following wire...
User Manual - Page 7
... (Volts / 1000 * Amperes)
IPM Inches Per Minute
AWG American Wire Gauge
Setup
Read the ENTIRE IMPORTANT SAFETY INFORMATION section at front of ...ACCIDENTAL OPERATION: Turn the Power Switch off and unplug the Welder before set up or use of this manual including all...Handle Cover
Screw
WELDING TIPS
MAINTENANCE
Item 61849
For technical questions, please call 1-888-866-5797. Page 7 ...
User Manual - Page 8
...
1.
Item 61849 GUN
90 AMP FLUX WIRE WELDER
ITEM 61207
ON
MIN
OFF
MAX
WIRE FEED SPEED
Specifications
Wire
0.030" - 0.035" Flux-Core
Capacity 18 Ga. - 3/16" Steel Plate
Weldable Mild, Low Alloy Steel Materials (Not for Aluminum or Stainless Steel)
GROUND
120V~ 60Hz 20A
Cover
Wire Spool
3. Remove the Knob, Spring and the Top Plate. Knob Spring Top Plate Wire Spool Spindle...
User Manual - Page 9
... . Nozzle
Contact Tip
Gun
WELDING TIPS
MAINTENANCE
Item 61849
For technical questions, please call 1-888-866-5797.
The Roller's groove size must be observed. Keep tension on it during the following steps. Wire Liner
Feed Swing Arm
.030″
.030″
HOLD WIRE SECURELY welding
wire
leader wire liner
Wire Spool
Feed Tensioner
.030″
11. Turn the...
User Manual - Page 10
... the Spool is plugged in.
The Wire Liner may come out with the welding wire, this is normal, just push the Wire Liner back into its electrical outlet and turn the Welder to ON.
90 AMP FLUX WIRE WELDER
ITEM 61207
ON
MIN
OFF
MAX
WIRE FEED SPEED
Specifications
Wire
0.030" - 0.035" Flux-Core
Capacity 18 Ga. - 3/16" Steel Plate
Weldable Mild, Low Alloy Steel...
User Manual - Page 11
....
The included Tip (0.030") will work with the welding wire used. Swing the Cover closed until wire bends.
17. TURN THE WELDER TO OFF. GUN
90 AMP FLUX WIRE WELDER
ITEM 61207
ON
MIN
OFF
MAX
WIRE FEED SPEED
Specifications
Wire
0.030" - 0.035" Flux-Core
Capacity 18 Ga. - 3/16" Steel Plate
Weldable Mild, Low Alloy Steel Materials (Not for Aluminum or Stainless...
User Manual - Page 12
...90 AMP FLUX WIRE WELDER
ITEM 61207
TO PREVENT SERIOUS INJURY, FIRE AND BURNS: Keep welding tip clear of grounded objects whenever unit is pluggedWIiRnE F.EED SPEED
ON
MIN
OFF
MAX
Specifications
Wire
0.030" - 0.035" Flux-Core
Capacity 18 Ga. - 3/16" Steel Plate... welding anything of value. Do not breathe arc fumes. Item 61849 minimum shade number 10 full face shield (or welding mask), ...
User Manual - Page 13
...: The welding Gun connects here. SAFETY
SETUP
BASIC WELDING
Control Panel Layout
Gun Cable
Wire Speed
Dial
Ground Cable
GUN
90 AMP FLUX WIRE WELDER
ITEM 61207
ON
MIN
OFF
MAX
WIRE FEED SPEED
Specifications
Wire
0.030" - 0.035" Flux-Core
Capacity 18 Ga. - 3/16" Steel Plate
Weldable Mild, Low Alloy Steel Materials (Not for the current to travel back to...
User Manual - Page 14
.... When the unit overheats, it automatically shuts
90 AMP FLUX WIRE WELDER
ITEM 61207
down and the Overload Indicator lights. Duty Cycle (Duration of material. The settings should only be used again, use shorter welding periods and
OFF
MAX
Specifications
Wire
0.030" - 0.035" Flux-Core
Capacity 18 Ga. - 3/16" Steel Plate
Weldable Mild, Low Alloy Steel Materials (Not...
User Manual - Page 15
... 20A
Item 61849
For technical questions, please call 1-888-866-5797. HOLD GUN CLEAR
GUN20 Amp minimum circuit
90 AMP FLUX WIRE WELDER
ITEM 61207
ON
MIN
OFF
MAX
WIRE FEED SPEED
Specifications
Wire
0.030" - 0.035" Flux-Core
Capacity 18 Ga. - 3/16" Steel Plate
Weldable Mild, Low Alloy Steel Materials (Not for Aluminum or Stainless Steel)
GROUND
90 AMP FLUX WIRE WELDER
ITEM 61207...
User Manual - Page 16
...tip.
Item 61849 Press (and hold) Trigger and contact area to be used , then both hands can usually draw the wire in the direction you can be welded with electrode wire to 1/2")
BASIC...° in a steady straight line. The amount of 90° (straight up to ignite arc.
2.
The welding wire should be tilted so that wire is called stickout or CTWD - Contact Tip to control ...
User Manual - Page 17
...HOLD GUN CLEAR
90 AMP FLUX WIRE WELDER
ITEM 61207
ON
MIN
OFF
MAX
WIRE FEED SPEED
Specifications
Wire
0.030" - 0.035" Flux-Core
Capacity 18 Ga. - 3/16" Steel Plate
Weldable Mild, Low...61849
For technical questions, please call 1-888-866-5797.
When the Welder
OFF
MAX
can be used too long, the amber Overload
90 AMP FLUX WIRE WELDER
ITEM 61207
Indicator will light and the Welder...
User Manual - Page 18
... the weld or base material.
2. Stay clear from flux-core wire will deform but not break, as shown on top.
A typical Flux-Core Wire (FCAW) Weld before cleaning.
A GOOD WELD will be...strike the opposite scrap with a heavy hammer, preferably a dead-blow hammer.
3. Then, use a Wire Brush to further clean the weld or use an angle grinder (sold separately) to shape the weld...
User Manual - Page 19
... Plate Electrode - X′
Item 61849
GROUND
120V~
For technical questions,620p0HAzlease call 1-888-866-5797. Use faster wire feed
b.Weld more quickly
d.Use longer stickout
Example Weld Diagrams
SETUP
BASIC WELDING
WELDING TIPS
MAINTENANCE
Good Weld
GUN
Current Too Low
GUN
Current Too High or Wire Feed
Too Fast
90 AMP FLUX WIRE WELDER
TO CORRECT:ITEM61207 TO CORRECT:
90 AMP FLUX...
User Manual - Page 21
...Stickout too long: Reduce stickout.
Make certain that wire is clean and free from impurities.
Workpiece overheating:
Reduce current and/or wire feed speed. 2. POSSIBLE CAUSES AND SOLUTIONS
1.
...Reduce stickout. WELDING TIPS
MAINTENANCE
Item 61849
For technical questions, please call 1-888-866-5797. SAFETY
SETUP
BASIC WELDING
Coat of a flux-
Crooked/Wavy Bead
TOP VIEW
Excessive ...
User Manual - Page 22
....
2.
Gun
3. Item 61849 Gun
+
concrete slab
(or other heat-proof,
non-conductive
surface)
3.
SAFETY
SETUP
BASIC WELDING
Maintenance
TO PREVENT SERIOUS INJURY, FIRE AND BURNS: Unplug the Welder, rest the Gun on a heat-proof, electrically non-conductive surface, and allow all dust from the electrical outlet before each use with a wire brush. Scrub...
User Manual - Page 23
... location.
2. Also, check that the workpiece is not dirty; Item 61849
For technical questions, please call 1-888-866-5797. SETUP
BASIC WELDING
Wire Creates A Bird's Nest During Operation
POSSIBLE CAUSES AND SOLUTIONS 1. Excess wire feed tension:
Adjust wire feed tension properly - Damaged liner: Have a qualified technician inspect and repair/replace as necessary. Reduce duration...
User Manual - Page 28
..., but if we cannot readily and quickly provide you . This warranty gives you specific legal rights and you must bear the cost of purchase. Limited 90 Day Warranty
Harbor Freight Tools Co. If our inspection verifies the defect, we will return repaired products at our election or we may elect to refund the...
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