Operation Manual
Page 1
... learn how to operate and maintain your product ready. Whenever you do not follow the recommended precautions. Safety alert symbol This manual uses 2 words to highlight information. Warning Figure 1 1. It is supplied for information regarding the US Environmental Protection Agency (...or death if you need service, genuine Toro parts, or additional information, contact an Authorized Service Dealer or Toro Customer Service and have similar laws. Important: This engine is not equipped with Canadian ICES-002. 22in Recycler® Lawn Mower Model No. 20330-Serial No. 290000001 and Up...
... learn how to operate and maintain your product ready. Whenever you do not follow the recommended precautions. Safety alert symbol This manual uses 2 words to highlight information. Warning Figure 1 1. It is supplied for information regarding the US Environmental Protection Agency (...or death if you need service, genuine Toro parts, or additional information, contact an Authorized Service Dealer or Toro Customer Service and have similar laws. Important: This engine is not equipped with Canadian ICES-002. 22in Recycler® Lawn Mower Model No. 20330-Serial No. 290000001 and Up...
Operation Manual
Page 4
...Cutting/dismemberment hazard of hand or foot, mower blade-remove the ignition key and read the Operator's Manual. 2. Important: Remove and discard the protective plastic sheet that you install the handle. 114-7982 1. stop the engine before servicing or performing maintenance. 4. and look behind...Decals Important: Safety and instruction decals are located near areas of hand or foot, mower blade-stay away from the original machine manufacturer. Indicates the blade is damaged, contact an Authorized Service Dealer. 1. Remove the handle knobs from the machine. 3. Important: Route the...
...Cutting/dismemberment hazard of hand or foot, mower blade-remove the ignition key and read the Operator's Manual. 2. Important: Remove and discard the protective plastic sheet that you install the handle. 114-7982 1. stop the engine before servicing or performing maintenance. 4. and look behind...Decals Important: Safety and instruction decals are located near areas of hand or foot, mower blade-stay away from the original machine manufacturer. Indicates the blade is damaged, contact an Authorized Service Dealer. 1. Remove the handle knobs from the machine. 3. Important: Route the...
Operation Manual
Page 11
... dry or remove the gasoline with the air filter up. Tipping the mower may cause the fuel to your engine operator's manual for Maintenance 1. tip the mower prior to running out of the machine from an Authorized Service Dealer (go to www.toro.com to stop. 2. Stop the engine and wait for additional maintenance procedures...
... dry or remove the gasoline with the air filter up. Tipping the mower may cause the fuel to your engine operator's manual for Maintenance 1. tip the mower prior to running out of the machine from an Authorized Service Dealer (go to www.toro.com to stop. 2. Stop the engine and wait for additional maintenance procedures...
Operation Manual
Page 16
...www.Toro.com. or call the numbers listed in Recycler® walk power mowers. year Full warranty 3 - This warranty covers the cost of the Toro Products covered by following the maintenance procedures described in the fuel system - Contaminants in the Operator's Manual....service or have difficulty obtaining guarantee information, contact the Toro importer. The transmission is used for 45 days against defects in Recycler® Walk Power Mowers Conditions and Products Covered under The Toro Total Coverage Guarantee The Toro Company and its affiliate, Toro...
...www.Toro.com. or call the numbers listed in Recycler® walk power mowers. year Full warranty 3 - This warranty covers the cost of the Toro Products covered by following the maintenance procedures described in the fuel system - Contaminants in the Operator's Manual....service or have difficulty obtaining guarantee information, contact the Toro importer. The transmission is used for 45 days against defects in Recycler® Walk Power Mowers Conditions and Products Covered under The Toro Total Coverage Guarantee The Toro Company and its affiliate, Toro...
Service Manual
Page 3
... Toro and Lawn-Boy Walk Behind Mower Drive Systems models from 1990 through 2006, and may be specified for Toro servicing dealers. We are similar in this manual complete and correct. If you will find this manual a valuable addition to your service shop. This manual ... basic mechanical knowledge and skills. ABOUT THIS MANUAL This service manual was written with the assumption that you have any questions or comments regarding this manual, please contact us at the following address: The Toro Company LCE Service Training Department 8111 Lyndale Avenue South Bloomington, ...
... Toro and Lawn-Boy Walk Behind Mower Drive Systems models from 1990 through 2006, and may be specified for Toro servicing dealers. We are similar in this manual complete and correct. If you will find this manual a valuable addition to your service shop. This manual ... basic mechanical knowledge and skills. ABOUT THIS MANUAL This service manual was written with the assumption that you have any questions or comments regarding this manual, please contact us at the following address: The Toro Company LCE Service Training Department 8111 Lyndale Avenue South Bloomington, ...
Service Manual
Page 6
...Wheel Drive Models 3-9 22" TORO & LAWN-BOY REAR WHEEL... Drive Systems Manual TABLE OF CONTENTS WORM DRIVE TRANSMISSION GENERAL INTERNALLY CLUTCHED Description 1-2 Lubrication 1-3 The Shifting Process 1-3 Removal & Installation (front wheel drive applications ...1-4 Disassembly 1-5 Assembly 1-7 Controls 1-9 Adjustment 1-10 CONSTANT MESH Description 1-11 Removal & Installation 1-12 Controls 1-13 WHEEL CLUTCH 1-14 ...WHEEL DRIVE MODELS Remove Transmission 3-5 Transmission Disassembly 3-7 Transmission Assembly 3-7 Assembly Tips 3-8 Belt...
...Wheel Drive Models 3-9 22" TORO & LAWN-BOY REAR WHEEL... Drive Systems Manual TABLE OF CONTENTS WORM DRIVE TRANSMISSION GENERAL INTERNALLY CLUTCHED Description 1-2 Lubrication 1-3 The Shifting Process 1-3 Removal & Installation (front wheel drive applications ...1-4 Disassembly 1-5 Assembly 1-7 Controls 1-9 Adjustment 1-10 CONSTANT MESH Description 1-11 Removal & Installation 1-12 Controls 1-13 WHEEL CLUTCH 1-14 ...WHEEL DRIVE MODELS Remove Transmission 3-5 Transmission Disassembly 3-7 Transmission Assembly 3-7 Assembly Tips 3-8 Belt...
Service Manual
Page 7
... Style 5-9 Servicing the System 5-9 WHEEL PINION SERVICE 5-9 BLADE BRAKE CLUTCH SYSTEMS (BBC), BLADE OVERRIDE SYSTEM (BOS), BLADE CLUTCH SYSTEM (BCS) BLADE BRAKE CLUTCH SYSTEM Description 6-2 BBC Clutch Option 6-2 Control Box Operation 6-2 Handle Controls 6-3 Control Box Disassembly 6-6 Control Box Assembly 6-7 TORO BBC SERVICE GUIDE 6-10 BLADE BRAKE CLUTCH ASSEMBLY (Toro Vacu Power/Lawn-Boy Medallion 6-11 TORO VACU POWER/LAWN...
... Style 5-9 Servicing the System 5-9 WHEEL PINION SERVICE 5-9 BLADE BRAKE CLUTCH SYSTEMS (BBC), BLADE OVERRIDE SYSTEM (BOS), BLADE CLUTCH SYSTEM (BCS) BLADE BRAKE CLUTCH SYSTEM Description 6-2 BBC Clutch Option 6-2 Control Box Operation 6-2 Handle Controls 6-3 Control Box Disassembly 6-6 Control Box Assembly 6-7 TORO BBC SERVICE GUIDE 6-10 BLADE BRAKE CLUTCH ASSEMBLY (Toro Vacu Power/Lawn-Boy Medallion 6-11 TORO VACU POWER/LAWN...
Service Manual
Page 9
...Power ES1 - Insight PP1 - Personal Pace 1st generation PP2 - spur bevel SR - spring ratchet SS - Easy Stride 2nd generation Ins - two bail 3S- 3 speed 21" stl - 21" steel deck 22" stl - 22" steel deck B- cast deck CDVP - Personal Pace 2nd generation RK - Use this manual... Following each model number in the list below are codes identifying the type of the service manual for Vacu Power ... CD CD Trans Internal Repair Wheel Pinion SB RK SB RK ...Manual v TABLE OF CONTENTS Using this information to select the correct sections of deck material, transmission, wheel...
...Power ES1 - Insight PP1 - Personal Pace 1st generation PP2 - spur bevel SR - spring ratchet SS - Easy Stride 2nd generation Ins - two bail 3S- 3 speed 21" stl - 21" steel deck 22" stl - 22" steel deck B- cast deck CDVP - Personal Pace 2nd generation RK - Use this manual... Following each model number in the list below are codes identifying the type of the service manual for Vacu Power ... CD CD Trans Internal Repair Wheel Pinion SB RK SB RK ...Manual v TABLE OF CONTENTS Using this information to select the correct sections of deck material, transmission, wheel...
Service Manual
Page 47
...L should face out. WPM Drive Systems Manual Fig 058 MVC-487 3-9 The wheel pinion is marked with #2 molybendum disul...oil and tip the mower on the wheel clutch see Section 5, Wheel Pinion Clutch. Remove the two screws securing... the belt cover from the operator's position (Fig. 056). Front Wheel Drive Models To replace the self-propelled drive belt, proceed as follows: 1. R Fig 056 MVC-474 Note: For more information on its right side. 2. SINGLE SPEED BEVEL GEAR TRANSMISSION 7. Belt Service...
...L should face out. WPM Drive Systems Manual Fig 058 MVC-487 3-9 The wheel pinion is marked with #2 molybendum disul...oil and tip the mower on the wheel clutch see Section 5, Wheel Pinion Clutch. Remove the two screws securing... the belt cover from the operator's position (Fig. 056). Front Wheel Drive Models To replace the self-propelled drive belt, proceed as follows: 1. R Fig 056 MVC-474 Note: For more information on its right side. 2. SINGLE SPEED BEVEL GEAR TRANSMISSION 7. Belt Service...
Service Manual
Page 52
Do not bend the belt guide. Reverse the process to replace the control cable. If transmission service is not necessary to remove the transmission to assemble. Pull the belt cover out from the arm on the transmission to slip the belt off. ... pulley must be replaced, install a new one now. If only the belt is exposed (Fig. 074). 20. Fig 075 MVC-740 3-14 WPM Drive Systems Manual The cable may be unhooked from under the rear wall and the belt is to be lifted up slightly to help prevent cable damage (Fig...
Do not bend the belt guide. Reverse the process to replace the control cable. If transmission service is not necessary to remove the transmission to assemble. Pull the belt cover out from the arm on the transmission to slip the belt off. ... pulley must be replaced, install a new one now. If only the belt is exposed (Fig. 074). 20. Fig 075 MVC-740 3-14 WPM Drive Systems Manual The cable may be unhooked from under the rear wall and the belt is to be lifted up slightly to help prevent cable damage (Fig...
Service Manual
Page 64
...112). On the right side, the R should face outward on the mower together. 6. Notch MVC-303 5. Make sure the stepped washer is marked with a ratchet. see Handles & Control Cables. 3-26 WPM Drive Systems Manual The wheel pinion is properly seated in the chassis to secure the cover. Boss ...Do not use an impact wrench on the back side of the cover is to declutch properly. Note: Wheel Clutch Service - Control Cable Adjustment - If the wheel pinions are reversed, the wheels will not drive. 7. see Spring Ratchet Key Style Clutch, page 5-8. They must go behind the notch ...
...112). On the right side, the R should face outward on the mower together. 6. Notch MVC-303 5. Make sure the stepped washer is marked with a ratchet. see Handles & Control Cables. 3-26 WPM Drive Systems Manual The wheel pinion is properly seated in the chassis to secure the cover. Boss ...Do not use an impact wrench on the back side of the cover is to declutch properly. Note: Wheel Clutch Service - Control Cable Adjustment - If the wheel pinions are reversed, the wheels will not drive. 7. see Spring Ratchet Key Style Clutch, page 5-8. They must go behind the notch ...
Service Manual
Page 71
...moving components with a 7/16" end wrench while the pulley nut is loosened. WPM Drive Systems Manual 4-7 The hexagonal intermediate shaft can be difficult because the input pinion has a tendency to... cover can then be sure to turn as the pulley nut is loosened. Transmission - If service of any of the output gears is required, press the ball bearing out using an impact ... two spacers that fit between the bevel gear and the bushing. Removal of -Cut and Wheel Pinion Clutch - Assembly The transmission uses 6 oz. (177cc) No. 2 lithium-based grease as...
...moving components with a 7/16" end wrench while the pulley nut is loosened. WPM Drive Systems Manual 4-7 The hexagonal intermediate shaft can be difficult because the input pinion has a tendency to... cover can then be sure to turn as the pulley nut is loosened. Transmission - If service of any of the output gears is required, press the ball bearing out using an impact ... two spacers that fit between the bevel gear and the bushing. Removal of -Cut and Wheel Pinion Clutch - Assembly The transmission uses 6 oz. (177cc) No. 2 lithium-based grease as...
Service Manual
Page 73
.... 5. Pulley B. Intermediate shaft B. Install a flat this point using an arbor press. A. If the input bearing was removed for servicing, reassemble now as shown in step 3, under "Rear Heightof-Cut and Wheel Pinion Clutch - If the left pivot arm was removed, press a new one into the slot on the outer race or... and two pulley halves as described under Disassembly, page 4-7. 4. Ball bearing D. Pinion Fig. 100 Fig 127 3428-0059 A. Flange C. Shift fork retainer WPM Drive Systems Manual 4-9
.... 5. Pulley B. Intermediate shaft B. Install a flat this point using an arbor press. A. If the input bearing was removed for servicing, reassemble now as shown in step 3, under "Rear Heightof-Cut and Wheel Pinion Clutch - If the left pivot arm was removed, press a new one into the slot on the outer race or... and two pulley halves as described under Disassembly, page 4-7. 4. Ball bearing D. Pinion Fig. 100 Fig 127 3428-0059 A. Flange C. Shift fork retainer WPM Drive Systems Manual 4-9
Service Manual
Page 80
... serviced with one or both engage they are disengaging properly, stop walking, keep your elbows at a normal pace. Test for proper clutch washer and friction ring engagement. WHEEL PINION CLUTCH 17. To operate this time the mower can be pulled backward with shoulder bolt, spacers, wheel cover, and nylon locknut. 5-4 WPM Drive Systems Manual When the mower...
... serviced with one or both engage they are disengaging properly, stop walking, keep your elbows at a normal pace. Test for proper clutch washer and friction ring engagement. WHEEL PINION CLUTCH 17. To operate this time the mower can be pulled backward with shoulder bolt, spacers, wheel cover, and nylon locknut. 5-4 WPM Drive Systems Manual When the mower...
Service Manual
Page 82
..., making sure that the key actuates properly (Fig. 139). Fig 139 3428-0028 5-6 WPM Drive Systems Manual Spring arm 3428-0028 5. Place the friction ring into the keyway. A C B D A. To increase service life, make sure all models use an O-ring. 7. Make sure that the recesses for the key are... tabbed thrust washer enters the keyway. Key D. Slide the pivot arm and spring arm assembly onto the output shaft, boss first. WHEEL PINION CLUTCH 4. Secure with the leg toward the clutch washer. Note: The convex side of the spring arm rivet and the concave side ...
..., making sure that the key actuates properly (Fig. 139). Fig 139 3428-0028 5-6 WPM Drive Systems Manual Spring arm 3428-0028 5. Place the friction ring into the keyway. A C B D A. To increase service life, make sure all models use an O-ring. 7. Make sure that the recesses for the key are... tabbed thrust washer enters the keyway. Key D. Slide the pivot arm and spring arm assembly onto the output shaft, boss first. WHEEL PINION CLUTCH 4. Secure with the leg toward the clutch washer. Note: The convex side of the spring arm rivet and the concave side ...
Service Manual
Page 83
...spacers, and the wheel cover onto the shoulder bolt and secure to prevent rotation of the output shaft and secure with No. 2 lithium-based grease. WPM Drive Systems Manual 5-7 Again, make sure that the tab enters the keyway. 15. As a rule, use for maximum service life. Grease ...with the special retaining clip. Place the wheel pinion onto the output shaft. It is symmetrical and can be...
...spacers, and the wheel cover onto the shoulder bolt and secure to prevent rotation of the output shaft and secure with No. 2 lithium-based grease. WPM Drive Systems Manual 5-7 Again, make sure that the tab enters the keyway. 15. As a rule, use for maximum service life. Grease ...with the special retaining clip. Place the wheel pinion onto the output shaft. It is symmetrical and can be...
Service Manual
Page 85
...does not disengage. Inspect the key; The letter "L" should face you when you install the pinion. WPM Drive Systems Manual Fig 143 MVC-746 5-9 This is to service the wheel pinions are the same for both keys and pinions equally but they will be added to each side of a spring...key which is not done, it depresses the key, allowing the differential action. The pinion turns the wheel gear. The axle drives both front and rear wheel drive models. 1. Raise the mower until the wheel is pushed or turned, the pinion must rotate faster than the axle. If that is engaged with...
...does not disengage. Inspect the key; The letter "L" should face you when you install the pinion. WPM Drive Systems Manual Fig 143 MVC-746 5-9 This is to service the wheel pinions are the same for both keys and pinions equally but they will be added to each side of a spring...key which is not done, it depresses the key, allowing the differential action. The pinion turns the wheel gear. The axle drives both front and rear wheel drive models. 1. Raise the mower until the wheel is pushed or turned, the pinion must rotate faster than the axle. If that is engaged with...
Service Manual
Page 92
...later during troubleshooting. 2. Determine if any of the control hook catches on the leaf spring causing it will then become difficult to manually hold things together. Be sure to rotate. This releases the BBC cable lever, thereby causing the BBC to the control panel, then tap ... first and quickest method is no longer in place and you will prevent them . Flange nut 3428-0290 Control Box Disassembly NOTE: When servicing the BBC control box, be able to disassemble the unit any internal components. 5. This will not be careful not to observe release of the ...
...later during troubleshooting. 2. Determine if any of the control hook catches on the leaf spring causing it will then become difficult to manually hold things together. Be sure to rotate. This releases the BBC cable lever, thereby causing the BBC to the control panel, then tap ... first and quickest method is no longer in place and you will prevent them . Flange nut 3428-0290 Control Box Disassembly NOTE: When servicing the BBC control box, be able to disassemble the unit any internal components. 5. This will not be careful not to observe release of the ...
Service Manual
Page 102
... moderate spring-loading. Inspect all parts for damage and/or wear and replace as necessary. 6-16 WPM Drive Systems Manual Brake rod 3428-0106 12. If the brake pad has reached its service life or if the brake plate has been damaged, remove the other capscrew securing the brake plate to the...
... moderate spring-loading. Inspect all parts for damage and/or wear and replace as necessary. 6-16 WPM Drive Systems Manual Brake rod 3428-0106 12. If the brake pad has reached its service life or if the brake plate has been damaged, remove the other capscrew securing the brake plate to the...