User Reference
Page 83
... printer. Wait for the message to clear. See also: Holding a job in Note: xxx represents the number of paper from the cartridges and the image transfer unit belt. Restoring Held Jobs The printer is full. See also: Remove Cartridge and ITU Packaging; See also: "Step 5: Installing Supplies" in the printer memory are...
... printer. Wait for the message to clear. See also: Holding a job in Note: xxx represents the number of paper from the cartridges and the image transfer unit belt. Restoring Held Jobs The printer is full. See also: Remove Cartridge and ITU Packaging; See also: "Step 5: Installing Supplies" in the printer memory are...
User Reference
Page 103
Touching the belt will damage the image transfer unit. 103 c Slide the image transfer unit out and place it on the handle. Warning: Do not touch the transfer belt. b Pull down on a clean, flat surface.
Touching the belt will damage the image transfer unit. 103 c Slide the image transfer unit out and place it on the handle. Warning: Do not touch the transfer belt. b Pull down on a clean, flat surface.
Setup Guide
Page 17
... so the handle is on a firm, flat, clean surface in the upright position. b a c Warning: Do not touch the image transfer unit belt with your fingers. 4 Remove the packing material from the image transfer unit belt: a Grasp the detensioner located on the right side on the detensioner and the attached sheet, then remove both items...
... so the handle is on a firm, flat, clean surface in the upright position. b a c Warning: Do not touch the image transfer unit belt with your fingers. 4 Remove the packing material from the image transfer unit belt: a Grasp the detensioner located on the right side on the detensioner and the attached sheet, then remove both items...
Clearing Jams Guide
Page 4
b Pull the cartridge straight out and use the handle to unlock the image transfer unit. 8 Look inside the printer. c Slide the image transfer unit out and place it off . Touching the belt will damage the image transfer unit. 5 Remove all torn paper or other jams. b Pull down on a ...a clean, flat surface. Remove all the print cartridges. c Place the cartridges on the handle. 9 Insert the image transfer unit back into the printer. Warning: Do not touch the transfer belt. Open the front cover. 6 Release the latches to open the multipurpose feeder (area A) all the way. 4 Turn...
b Pull the cartridge straight out and use the handle to unlock the image transfer unit. 8 Look inside the printer. c Slide the image transfer unit out and place it off . Touching the belt will damage the image transfer unit. 5 Remove all torn paper or other jams. b Pull down on a ...a clean, flat surface. Remove all the print cartridges. c Place the cartridges on the handle. 9 Insert the image transfer unit back into the printer. Warning: Do not touch the transfer belt. Open the front cover. 6 Release the latches to open the multipurpose feeder (area A) all the way. 4 Turn...
Service Manual
Page 8
network 5-7 Autoconnect-top 5-18 Autoconnect-bottom 5-19 Transfer high voltage power supply (HVPS 5-20 Developer high voltage power supply (HVPS) board 5-22 Low voltage power supply (LVPS 5-23 LVPS cable connectors to ...S2/narrow media/transparency/multipurpose feeder cable 4-70 S2/narrow media/transparency/multipurpose feeder sensors 4-71 Second transfer roll 4-71 System board 4-72 Transfer HVPS board 4-73 Transfer plate assembly 4-76 Vacuum transport belt (VTB 4-77 Vacuum transport belt (VTB) fan 4-79 Waste container door 4-79 Waste container latch 4-80 Web oiler fuser kit ...
network 5-7 Autoconnect-top 5-18 Autoconnect-bottom 5-19 Transfer high voltage power supply (HVPS 5-20 Developer high voltage power supply (HVPS) board 5-22 Low voltage power supply (LVPS 5-23 LVPS cable connectors to ...S2/narrow media/transparency/multipurpose feeder cable 4-70 S2/narrow media/transparency/multipurpose feeder sensors 4-71 Second transfer roll 4-71 System board 4-72 Transfer HVPS board 4-73 Transfer plate assembly 4-76 Vacuum transport belt (VTB 4-77 Vacuum transport belt (VTB) fan 4-79 Waste container door 4-79 Waste container latch 4-80 Web oiler fuser kit ...
Service Manual
Page 9
... 7-2 Assembly 2: Cartridge mounting 7-6 Assembly 3: Fuser assembly 7-7 Assembly 4: Fuser drive 7-10 Assembly 5: Vacuum transport belt (VTB) assembly 7-11 Assembly 6: Transfer 7-12 Assembly 7: Printheads 7-13 Assembly 8: Paper feed output (redrive 7-14 Assembly 9: Paper feed input 7-15 ... Miscellaneous 7-76 Appendix A-Service tips A-1 Printhead diagnostics A-1 Identifying the printheads A-4 System board cabling reference A-5 Redrive belt routing A-6 Finisher alignment A-7 Duplex option deflector button replacement A-14 Appendix B-Print quality samples B-1 Print Menus-Page one...
... 7-2 Assembly 2: Cartridge mounting 7-6 Assembly 3: Fuser assembly 7-7 Assembly 4: Fuser drive 7-10 Assembly 5: Vacuum transport belt (VTB) assembly 7-11 Assembly 6: Transfer 7-12 Assembly 7: Printheads 7-13 Assembly 8: Paper feed output (redrive 7-14 Assembly 9: Paper feed input 7-15 ... Miscellaneous 7-76 Appendix A-Service tips A-1 Printhead diagnostics A-1 Identifying the printheads A-4 System board cabling reference A-5 Redrive belt routing A-6 Finisher alignment A-7 Duplex option deflector button replacement A-14 Appendix B-Print quality samples B-1 Print Menus-Page one...
Service Manual
Page 36
... Process Erasable Programmable Read-Only Memory Electrostatic Discharge Field Replaceable Unit Gigabyte High-Capacity Input Tray High-Capacity Output Finisher High Voltage Power Supply Image Transfer Unit Black Light Amplification by Stimulated Emission of Radiation Liquid Crystal Display Light-Emitting Diode Low Voltage Power Supply Magenta Masked Read Only Memory Microswitch... Memory Synchronous Dual Random Access Memory Single Inline Memory Module Static Random Access Memory Used Parts Return Volts alternating current Volts direct current Vacuum Transport Belt Yellow 1-18 Service Manual
... Process Erasable Programmable Read-Only Memory Electrostatic Discharge Field Replaceable Unit Gigabyte High-Capacity Input Tray High-Capacity Output Finisher High Voltage Power Supply Image Transfer Unit Black Light Amplification by Stimulated Emission of Radiation Liquid Crystal Display Light-Emitting Diode Low Voltage Power Supply Magenta Masked Read Only Memory Microswitch... Memory Synchronous Dual Random Access Memory Single Inline Memory Module Static Random Access Memory Used Parts Return Volts alternating current Volts direct current Vacuum Transport Belt Yellow 1-18 Service Manual
Service Manual
Page 77
...removed to gain access to step 2 No Remove any remaining packing material from the printer. After you reinstall the Second Transfer Roll, check to print the log. Do not try to see the belt signal and will post a 104 ITU Error. These other causes of a signal loss could be...35. 5060-4xx Service checks 100 ITU Error A 100 ITU error indicates that the Second Transfer Roll is correctly installed. Before proceeding with this service check make sure that the printer did not detect the ITU belt home sensor. In this point. This means, if a printer posts a 104 ITU Error...
...removed to gain access to step 2 No Remove any remaining packing material from the printer. After you reinstall the Second Transfer Roll, check to print the log. Do not try to see the belt signal and will post a 104 ITU Error. These other causes of a signal loss could be...35. 5060-4xx Service checks 100 ITU Error A 100 ITU error indicates that the Second Transfer Roll is correctly installed. Before proceeding with this service check make sure that the printer did not detect the ITU belt home sensor. In this point. This means, if a printer posts a 104 ITU Error...
Service Manual
Page 78
... the white cleaner gear during POR. Go to step 3 No Repair as necessary Does the ITU release lever operate correctly? 3 Check the second transfer roll installation. Is it should turn slowly and smoothly for approximately 8 seconds before the printer displays a 100 ITU error. 5060-4xx Step 2 ...ITU Release Lever for a 100 ITU Error. Note: The sensor connector is not required to step 11 Reinstall the second transfer roll. Undue pressure is located on the belt? 7 Make sure the ITU Cleaner Gear (A) is turning. Is the front contamination shield lying on the side of the...
... the white cleaner gear during POR. Go to step 3 No Repair as necessary Does the ITU release lever operate correctly? 3 Check the second transfer roll installation. Is it should turn slowly and smoothly for approximately 8 seconds before the printer displays a 100 ITU error. 5060-4xx Step 2 ...ITU Release Lever for a 100 ITU Error. Note: The sensor connector is not required to step 11 Reinstall the second transfer roll. Undue pressure is located on the belt? 7 Make sure the ITU Cleaner Gear (A) is turning. Is the front contamination shield lying on the side of the...
Service Manual
Page 80
... 6 o'clock position. When unlocked it posts a 100 ITU Error. Go to the Detensioner packing material. If the buffer shows that records the belt position for a 100 ITU Error, it installed correctly? When servicing a printer for the last 50 revolutions. Has all packing material is tracked off...opening and can only be removed to gain access to step 4 Reinstall the second transfer roll. 2-44 Service Manual Undue pressure is not saved during POR. Is it is empty. This is considered a belt tracking error and is no longer passing within a certain time period, the printer ...
... 6 o'clock position. When unlocked it posts a 100 ITU Error. Go to the Detensioner packing material. If the buffer shows that records the belt position for a 100 ITU Error, it installed correctly? When servicing a printer for the last 50 revolutions. Has all packing material is tracked off...opening and can only be removed to gain access to step 4 Reinstall the second transfer roll. 2-44 Service Manual Undue pressure is not saved during POR. Is it is empty. This is considered a belt tracking error and is no longer passing within a certain time period, the printer ...
Service Manual
Page 96
... you measure continuity? Manually turn freely? Do the gears on the motor drive card and the remaining pins in the ITU motor assembly, the second transfer roll gears, and the cleaner gear should turn freely. Check the continuity of the ITU drive motor cable from the printer without removing the complete... the system board. Contact your next level support Go to step 5 Are the voltages correct? 5 ITU motor drive assembly - 5060-4xx 154 error code ITU belt motor Step Action and questions 1 Connector J30 on the system board. Do the gears turn the motor.
... you measure continuity? Manually turn freely? Do the gears on the motor drive card and the remaining pins in the ITU motor assembly, the second transfer roll gears, and the cleaner gear should turn freely. Check the continuity of the ITU drive motor cable from the printer without removing the complete... the system board. Contact your next level support Go to step 5 Are the voltages correct? 5 ITU motor drive assembly - 5060-4xx 154 error code ITU belt motor Step Action and questions 1 Connector J30 on the system board. Do the gears turn the motor.
Service Manual
Page 168
... and yellow)" on page 5-4 to step 2 Replace the broken bell cranks. Yes Go to identify the PC drum contact pin. "Transfer HVPS board" on page 4-72. "System board" on page 4-73 2. Cable 2. Replace the cartridge. Replace the "Cartridge contact ..., and yellow are missing" on page 2-133." Does the issue persist? 5 Check continuity on the cable between the transfer HVPS board and the system board. Is there continuity? 6 Change or switch failing cartridge. Does the pin operate correctly?..., go to "If cyan, magenta, and yellow is missing or faded on the ITU belt? 4 Turn off the printer.
... and yellow)" on page 5-4 to step 2 Replace the broken bell cranks. Yes Go to identify the PC drum contact pin. "Transfer HVPS board" on page 4-72. "System board" on page 4-73 2. Cable 2. Replace the cartridge. Replace the "Cartridge contact ..., and yellow are missing" on page 2-133." Does the issue persist? 5 Check continuity on the cable between the transfer HVPS board and the system board. Is there continuity? 6 Change or switch failing cartridge. Does the pin operate correctly?..., go to "If cyan, magenta, and yellow is missing or faded on the ITU belt? 4 Turn off the printer.
Service Manual
Page 187
If the image is well developed on the ITU belt, the following components should be checked: • Toner cartridge - Make sure that there is missing or faded on the PC drum, but the same plane ... from the system board. • Developer HVPS board. • System board. Diagnostic aids 3-7 See "Cartridge contact assembly pin locations (cyan, magenta and yellow)" on the transfer HVPS board. Using a multimeter, check the continuity between the rear bell crank contact for the failing color and the respective cable on page 5-4 • Developer...
If the image is well developed on the ITU belt, the following components should be checked: • Toner cartridge - Make sure that there is missing or faded on the PC drum, but the same plane ... from the system board. • Developer HVPS board. • System board. Diagnostic aids 3-7 See "Cartridge contact assembly pin locations (cyan, magenta and yellow)" on the transfer HVPS board. Using a multimeter, check the continuity between the rear bell crank contact for the failing color and the respective cable on page 5-4 • Developer...
Service Manual
Page 238
Remove both of them along with a third that the tray is located at the rear pivot point for the transfer plate (F). This allows the paper level assembly to drop into the cavity that is inserted into. Left Side View F F Front View 4-22 Service Manual There are two screws located under the back VTB belt. Remove the paper level sensor. Disconnect the cable from the paper level sensor. Remove the paper level sensor assembly. Pull the paper lever sensor cable up through the opening. 5060-4xx 8. Remove the MPF swing arm assembly (E). 9.
Remove both of them along with a third that the tray is located at the rear pivot point for the transfer plate (F). This allows the paper level assembly to drop into the cavity that is inserted into. Left Side View F F Front View 4-22 Service Manual There are two screws located under the back VTB belt. Remove the paper level sensor. Disconnect the cable from the paper level sensor. Remove the paper level sensor assembly. Pull the paper lever sensor cable up through the opening. 5060-4xx 8. Remove the MPF swing arm assembly (E). 9.
Service Manual
Page 293
See "Transfer plate assembly" on redrive assembly and remove from gear on vacuum belt transfer unit. Loosen belt (B) on page 4-76. 2. See "Fuser bottom duct" on page 7-11 for part number. 1. Vacuum transport belt (VTB) Go to "Vacuum transport belt assembly" on page 4-36. 3. Remove the fuser bottom duct. Remove the two front screws (A). 5060-4xx 4. Remove belt from redrive gear. 5. Repair information 4-77 Remove the transfer plate assembly.
See "Transfer plate assembly" on redrive assembly and remove from gear on vacuum belt transfer unit. Loosen belt (B) on page 4-76. 2. See "Fuser bottom duct" on page 7-11 for part number. 1. Vacuum transport belt (VTB) Go to "Vacuum transport belt assembly" on page 4-36. 3. Remove the fuser bottom duct. Remove the two front screws (A). 5060-4xx 4. Remove belt from redrive gear. 5. Repair information 4-77 Remove the transfer plate assembly.
Service Manual
Page 294
Remove vacuum belt transfer belt unit far enough to release ground wire from ground wire. 8. Rotate release lever on gear until the gear can be removed. 7. Remove screw from restraint clips and remove completly. 4-78 Service Manual 5060-4xx 6.
Remove vacuum belt transfer belt unit far enough to release ground wire from ground wire. 8. Rotate release lever on gear until the gear can be removed. 7. Remove screw from restraint clips and remove completly. 4-78 Service Manual 5060-4xx 6.
Service Manual
Page 395
... 1 DC duplex feed motor 1 Screw type 323, parts packet 12G6309 6 Cable tie (6 in pack) 1 Screw type 323, parts packet 88A0235 1 Back support 1 Duplex card assembly 1 Belt, transfer 1 Right jam clearance tray assembly 1 Chassis ground spring 1 Retainer, C-clip 2 Aligner spring 2 Paper guide assembly 2 Drive alignment shaft assembly 1 Reduction gear shaft 3 Right backup spring...
... 1 DC duplex feed motor 1 Screw type 323, parts packet 12G6309 6 Cable tie (6 in pack) 1 Screw type 323, parts packet 88A0235 1 Back support 1 Duplex card assembly 1 Belt, transfer 1 Right jam clearance tray assembly 1 Chassis ground spring 1 Retainer, C-clip 2 Aligner spring 2 Paper guide assembly 2 Drive alignment shaft assembly 1 Reduction gear shaft 3 Right backup spring...
Service Manual
Page 403
... motor 1 Tray paper 1 Flag paper full 1 Exit foam Roller drive belt (40S3M80) 1 Tray elevation drive belt (170P2M4) 1 Exit roller drive belt (40S2M264) 1 Output tray offset drive belt (40S2M134) 1 Punch belt (40S2M176) 1 Tray wall cover 1 Paper feed belt (40S3M888) 1 Punch timing sensor (OJ-541-A5) 2 Paper surface ...Printer docking switch SS-5FL-3T(10E) 1 Tray limit switches (includes two) 1 Exit timing sensor (EE-SPY415) 1 Inverter transfer belt (40S3M198) 1 Communications cable 1 Power cord 1 Bracket finisher alignment 1 Pack magnet, strong and weak and door latch 5060-4xx Parts catalog 7-65
... motor 1 Tray paper 1 Flag paper full 1 Exit foam Roller drive belt (40S3M80) 1 Tray elevation drive belt (170P2M4) 1 Exit roller drive belt (40S2M264) 1 Output tray offset drive belt (40S2M134) 1 Punch belt (40S2M176) 1 Tray wall cover 1 Paper feed belt (40S3M888) 1 Punch timing sensor (OJ-541-A5) 2 Paper surface ...Printer docking switch SS-5FL-3T(10E) 1 Tray limit switches (includes two) 1 Exit timing sensor (EE-SPY415) 1 Inverter transfer belt (40S3M198) 1 Communications cable 1 Power cord 1 Bracket finisher alignment 1 Pack magnet, strong and weak and door latch 5060-4xx Parts catalog 7-65
Service Manual
Page 420
The idler gear roller in these photos is only visible because the printer has been disassembled to properly route the belt. 5060-4xx Redrive belt routing If the redrive belt has been removed, use the diagram and information to the frame. A-6 Service Manual The gear will have to be located by feel to ensure proper installation. • Redrive gear (A) and auto tension gear (B) properly routed. • Redrive belt properly routed on the idler gear (C) and the roller (D). • Redrive belt properly routed on the vacuum transfer belt (VTB) gear (E).
The idler gear roller in these photos is only visible because the printer has been disassembled to properly route the belt. 5060-4xx Redrive belt routing If the redrive belt has been removed, use the diagram and information to the frame. A-6 Service Manual The gear will have to be located by feel to ensure proper installation. • Redrive gear (A) and auto tension gear (B) properly routed. • Redrive belt properly routed on the idler gear (C) and the roller (D). • Redrive belt properly routed on the vacuum transfer belt (VTB) gear (E).
Service Manual
Page 453
... paper full 7-65 56P0327 Paper feed belt (40S3M888 7-65 56P0328 Inverter transfer belt (40S3M198 7-65 56P0329 Inverter D drive belt (40S3M225 7-65 56P0330 Paper feed-input belt (40S3M279 7-67 56P0331 Exit foam Roller drive belt (40S3M80 7-65 56P0332 Accumulator paper feed belt (40S3M900 7-65 56P0333 Tray elevator belt (60S6M1420 7-65 56P0334 Tray elevator drive belt (170P2M4 7-65 56P0335 Exit roller...
... paper full 7-65 56P0327 Paper feed belt (40S3M888 7-65 56P0328 Inverter transfer belt (40S3M198 7-65 56P0329 Inverter D drive belt (40S3M225 7-65 56P0330 Paper feed-input belt (40S3M279 7-67 56P0331 Exit foam Roller drive belt (40S3M80 7-65 56P0332 Accumulator paper feed belt (40S3M900 7-65 56P0333 Tray elevator belt (60S6M1420 7-65 56P0334 Tray elevator drive belt (170P2M4 7-65 56P0335 Exit roller...