bizhub 160 User Guide
Page 5
... Bypass Tray 6-3 Loading Paper into Tray2 (Optional 6-4 6.2 When the Message "TONER EMPTY" Appears 6-5 Replacing the Toner Cartridge 6-6 6.3 When the Message "D/C LIFE" Appears 6-10 Replacing the Drum Cartridge 6-10 6.4 When the Message "PAPER MISFEED" Appears 6-13 Clearing a Paper Misfeed in the Paper Trays 6-13 6.5 When the Message "PAPER JAM" Appears 6-16 Clearing..." Appears 6-25 6.9 What Does Each Message Mean 6-26 6.10 When Incorrect Copies Are Produced 6-27 6.11 The machine is not functioning as designed 6-30 iv bizhub 160
... Bypass Tray 6-3 Loading Paper into Tray2 (Optional 6-4 6.2 When the Message "TONER EMPTY" Appears 6-5 Replacing the Toner Cartridge 6-6 6.3 When the Message "D/C LIFE" Appears 6-10 Replacing the Drum Cartridge 6-10 6.4 When the Message "PAPER MISFEED" Appears 6-13 Clearing a Paper Misfeed in the Paper Trays 6-13 6.5 When the Message "PAPER JAM" Appears 6-16 Clearing..." Appears 6-25 6.9 What Does Each Message Mean 6-26 6.10 When Incorrect Copies Are Produced 6-27 6.11 The machine is not functioning as designed 6-30 iv bizhub 160
bizhub 160 User Guide
Page 15
They could injure your health. • Do not store toner units and PC drum units near a floppy disk or watch that are susceptible to do this could damage the cord or cable, resulting in a fire, electrical shock, or breakdown. ... leave a toner unit or drum unit in the User's Guide or other cables. When moving the machine CAUTION • Whenever moving this product, be damaged or malfunction. Failure to magnetism. If the unit falls it by the locations specified in a place within easy reach of time. 1-8 bizhub 160 The hot toner may scatter...
They could injure your health. • Do not store toner units and PC drum units near a floppy disk or watch that are susceptible to do this could damage the cord or cable, resulting in a fire, electrical shock, or breakdown. ... leave a toner unit or drum unit in the User's Guide or other cables. When moving the machine CAUTION • Whenever moving this product, be damaged or malfunction. Failure to magnetism. If the unit falls it by the locations specified in a place within easy reach of time. 1-8 bizhub 160 The hot toner may scatter...
bizhub 160 User Guide
Page 36
...printer controller. Adjust the Copy Tray to 250 sheets of three angles. For details on specifying the setting, refer to 10 sheets of paper. bizhub 160 3-5 Special paper can be adjusted to one of paper and easily adjusts to start a copy cycle and make necessary settings. (p. 3-10)... 9 Exposure Lamp 10 Original Scales 11 Power Switch 12 USB Port 13 Parallel Port 14 Fuser Cover Description Open when replacing the Toner Cartridge or Drum Cartridge, or clearing a paper misfeed. (p. 6-5) Holds up to "Selecting the "MACHINE SETTING" Menu" on and off can be used . (p. 3-22...
...printer controller. Adjust the Copy Tray to 250 sheets of three angles. For details on specifying the setting, refer to 10 sheets of paper. bizhub 160 3-5 Special paper can be adjusted to one of paper and easily adjusts to start a copy cycle and make necessary settings. (p. 3-10)... 9 Exposure Lamp 10 Original Scales 11 Power Switch 12 USB Port 13 Parallel Port 14 Fuser Cover Description Open when replacing the Toner Cartridge or Drum Cartridge, or clearing a paper misfeed. (p. 6-5) Holds up to "Selecting the "MACHINE SETTING" Menu" on and off can be used . (p. 3-22...
bizhub 160 User Guide
Page 37
3 Inside the Machine 3.3 Parts Names and Their Functions 1 No. Part Name 1 Imaging Cartridge Description Generates the copy image. The Imaging Cartridge is constructed of both the Drum Cartridge and the Toner Cartridge set into place. Before Making Copies Chapter 3 3-6 bizhub 160
3 Inside the Machine 3.3 Parts Names and Their Functions 1 No. Part Name 1 Imaging Cartridge Description Generates the copy image. The Imaging Cartridge is constructed of both the Drum Cartridge and the Toner Cartridge set into place. Before Making Copies Chapter 3 3-6 bizhub 160
bizhub 160 User Guide
Page 38
3.3 Parts Names and Their Functions 3 Adjusting the Angle of the Copy Tray The Copy Tray can be adjusted to one of the paper. For Legal-size paper For A4-size paper For Letter-size paper bizhub 160 3-7 When clearing a paper misfeed or replacing the Drum Cartridge or Toner Cartridge Before Making Copies Chapter 3 ✎ Note Adjust the Tray Extension and Paper Stopper to the angle appropriate for the desired application. 1. Adjust the tray to fit the size of three angles. When back curled paper is fed out 3. Normal operation (standard position) 2.
3.3 Parts Names and Their Functions 3 Adjusting the Angle of the Copy Tray The Copy Tray can be adjusted to one of the paper. For Legal-size paper For A4-size paper For Letter-size paper bizhub 160 3-7 When clearing a paper misfeed or replacing the Drum Cartridge or Toner Cartridge Before Making Copies Chapter 3 ✎ Note Adjust the Tray Extension and Paper Stopper to the angle appropriate for the desired application. 1. Adjust the tray to fit the size of three angles. When back curled paper is fed out 3. Normal operation (standard position) 2.
bizhub 160 User Guide
Page 81
... For printing copies with same density as documents. • The factory default setting is reset after finishing copying/printing or after the drum cartridge is "0" (Normal). 6 LCD CONTRAST The brightness of the display can be adjusted. Mode 2: For printing lighter copies of ...performs no operations for details on each copy function. 5 NETWORK SETTING Available only if the optional Network Interface Card NC-501 is "0" (Normal). 5-2 bizhub 160 Name Description 1 AUTO PANEL RESET Whether the Auto Panel Reset function is disable or the time (0.5 min, 1 min, 2 min, 3 min, ...
... For printing copies with same density as documents. • The factory default setting is reset after finishing copying/printing or after the drum cartridge is "0" (Normal). 6 LCD CONTRAST The brightness of the display can be adjusted. Mode 2: For printing lighter copies of ...performs no operations for details on each copy function. 5 NETWORK SETTING Available only if the optional Network Interface Card NC-501 is "0" (Normal). 5-2 bizhub 160 Name Description 1 AUTO PANEL RESET Whether the Auto Panel Reset function is disable or the time (0.5 min, 1 min, 2 min, 3 min, ...
bizhub 160 User Guide
Page 96
...] key. 3 Press the [Yes] key. To select the "USER MANAGEMENT" menu 1 Press the [Utility] key three times. Using the Utility Mode Chapter 5 bizhub 160 5-17 USER MANAGEMENT 1 CHANGE D/C Description This function is replaced are available. "USER MANAGEMENT" menu: No. 5 5.4 Specifying User Management Settings ("USER MANAGEMENT" Menu)... Settings ("USER MANAGEMENT" Menu) From the "USER MANAGEMENT" menu, the various functions which must be specified after the drum cartridge is used to specify when the drum cartridge will need to be replaced. ✎ Tip For details on replacing the...
...] key. 3 Press the [Yes] key. To select the "USER MANAGEMENT" menu 1 Press the [Utility] key three times. Using the Utility Mode Chapter 5 bizhub 160 5-17 USER MANAGEMENT 1 CHANGE D/C Description This function is replaced are available. "USER MANAGEMENT" menu: No. 5 5.4 Specifying User Management Settings ("USER MANAGEMENT" Menu)... Settings ("USER MANAGEMENT" Menu) From the "USER MANAGEMENT" menu, the various functions which must be specified after the drum cartridge is used to specify when the drum cartridge will need to be replaced. ✎ Tip For details on replacing the...
bizhub 160 User Guide
Page 112
Do not touch the PC drum under the flap of the Drum Cartridge or Toner Cartridge, otherwise the units may be damaged by static electricity. When a Message Appears Chapter 6 bizhub 160 6-7 Do not touch any metal parts of the Drum Cartridge, otherwise decreased image quality may spill. 6.2 When the Message "TONER EMPTY" Appears 6 4 Remove the Toner Cartridge from the Drum Cartridge. ✎ Note When separating the Toner Cartridge from the Drum Cartridge, do not tilt the cartridge, otherwise toner may result.
Do not touch the PC drum under the flap of the Drum Cartridge or Toner Cartridge, otherwise the units may be damaged by static electricity. When a Message Appears Chapter 6 bizhub 160 6-7 Do not touch any metal parts of the Drum Cartridge, otherwise decreased image quality may spill. 6.2 When the Message "TONER EMPTY" Appears 6 4 Remove the Toner Cartridge from the Drum Cartridge. ✎ Note When separating the Toner Cartridge from the Drum Cartridge, do not tilt the cartridge, otherwise toner may result.
bizhub 160 User Guide
Page 114
6.2 When the Message "TONER EMPTY" Appears 6 7 Align the blue parts of the Drum Cartridge and Toner Cartridge, and then attach them together. When a Message Appears Chapter 6 bizhub 160 6-9 Blue parts 8 Align the tab on the Imaging Cartridge with the rail in the machine, and then install the cartridge. ✎ Note Do not push in the Imaging Cartridge with excessive force if the cartridge is not correctly aligned on the rail, otherwise the units may be damaged. 9 Close the Front Cover.
6.2 When the Message "TONER EMPTY" Appears 6 7 Align the blue parts of the Drum Cartridge and Toner Cartridge, and then attach them together. When a Message Appears Chapter 6 bizhub 160 6-9 Blue parts 8 Align the tab on the Imaging Cartridge with the rail in the machine, and then install the cartridge. ✎ Note Do not push in the Imaging Cartridge with excessive force if the cartridge is not correctly aligned on the rail, otherwise the units may be damaged. 9 Close the Front Cover.
bizhub 160 User Guide
Page 115
... 6 6-10 bizhub 160 LT LT CAUTION Used Drum Cartridges ➜ In order to prevent the used Drum Cartridge from dirtying anything, keep it in the box. ➜ Dispose of its service life, the message shown below appears. When the message "D/C LIFE" appears, replace the drum cartridge with a... new one as soon as possible. 6 6.3 When the Message "D/C LIFE" Appears 6.3 When the Message "D/C LIFE" Appears When the drum cartridge has reached the end of the used Drum Cartridge according to your local regulations.
... 6 6-10 bizhub 160 LT LT CAUTION Used Drum Cartridges ➜ In order to prevent the used Drum Cartridge from dirtying anything, keep it in the box. ➜ Dispose of its service life, the message shown below appears. When the message "D/C LIFE" appears, replace the drum cartridge with a... new one as soon as possible. 6 6.3 When the Message "D/C LIFE" Appears 6.3 When the Message "D/C LIFE" Appears When the drum cartridge has reached the end of the used Drum Cartridge according to your local regulations.
bizhub 160 User Guide
Page 116
bizhub 160 6-11 Do not touch the PC drum under the flap of the arrow to release the lock. When a Message Appears Chapter 6 4 Remove the Toner Cartridge from the Drum Cartridge. ✎ Note When separating the Toner Cartridge from the Drum Cartridge, do not tilt the cartridge, otherwise toner may result. 6.3 When the Message "D/C LIFE" Appears... light, exposing the cartridge to light for a long period of time will result in decreased image quality. 3 Move the lever in the direction of the Drum Cartridge, otherwise decreased image quality may spill.
bizhub 160 6-11 Do not touch the PC drum under the flap of the arrow to release the lock. When a Message Appears Chapter 6 4 Remove the Toner Cartridge from the Drum Cartridge. ✎ Note When separating the Toner Cartridge from the Drum Cartridge, do not tilt the cartridge, otherwise toner may result. 6.3 When the Message "D/C LIFE" Appears... light, exposing the cartridge to light for a long period of time will result in decreased image quality. 3 Move the lever in the direction of the Drum Cartridge, otherwise decreased image quality may spill.
bizhub 160 User Guide
Page 117
...Toner Cartridge, otherwise the units may be damaged by static electricity. 6 6.3 When the Message "D/C LIFE" Appears Do not touch any metal parts of the new Drum Cartridge and the Toner Cartridge, and then attach them together. Blue parts 6 Align the tab on the Imaging Cartridge with the rail in the machine...if the cartridge is not correctly aligned on the rail, otherwise the units may be damaged. 7 Close the Front Cover. ✎ Note After replacing the Drum Cartridge, specify the necessary setting for the function on the "USER MANAGEMENT" menu in the Utility mode. 6-12 bizhub 160
...Toner Cartridge, otherwise the units may be damaged by static electricity. 6 6.3 When the Message "D/C LIFE" Appears Do not touch any metal parts of the new Drum Cartridge and the Toner Cartridge, and then attach them together. Blue parts 6 Align the tab on the Imaging Cartridge with the rail in the machine...if the cartridge is not correctly aligned on the rail, otherwise the units may be damaged. 7 Close the Front Cover. ✎ Note After replacing the Drum Cartridge, specify the necessary setting for the function on the "USER MANAGEMENT" menu in the Utility mode. 6-12 bizhub 160
bizhub 160 User Guide
Page 133
...image on the back side may not be reproduced in the Automatic Document Feeder. Change the paper. When a Message Appears Chapter 6 6-28 bizhub 160 Something is sticking to the Original Glass (when the Automatic Document Feeder is not placed in the tray. The original is used curls Remove the...as with a soft, dry cloth. The Original Pad is curled. Place a blank sheet of its service life. The copy has lines. The Drum Cartridge has reached the end of paper over , and then load it over the original. The paper guides are not pressed up against the edges...
...image on the back side may not be reproduced in the Automatic Document Feeder. Change the paper. When a Message Appears Chapter 6 6-28 bizhub 160 Something is sticking to the Original Glass (when the Automatic Document Feeder is not placed in the tray. The original is used curls Remove the...as with a soft, dry cloth. The Original Pad is curled. Place a blank sheet of its service life. The copy has lines. The Drum Cartridge has reached the end of paper over , and then load it over the original. The paper guides are not pressed up against the edges...
Service Manual
Page 9
... such as clips, staples, and screws to a risk of injury. • Take every care when servicing with the product powered. S-8 High-voltage exists around the drum unit. The user or CE may be injured. • Do not allow any other damage. Current can short internal circuits and cause electric shock or...
... such as clips, staples, and screws to a risk of injury. • Take every care when servicing with the product powered. S-8 High-voltage exists around the drum unit. The user or CE may be injured. • Do not allow any other damage. Current can short internal circuits and cause electric shock or...
Service Manual
Page 11
... used cartridge and toner into contact with plenty of water immediately. Handling of Service Materials CAUTION • Unplug the power cord from the wall outlet. Drum cleaner (isopropyl alcohol) and roller cleaner (acetone-based) are not harmful substances, but care must be burned due to breathe excessive amounts or let the...
... used cartridge and toner into contact with plenty of water immediately. Handling of Service Materials CAUTION • Unplug the power cord from the wall outlet. Drum cleaner (isopropyl alcohol) and roller cleaner (acetone-based) are not harmful substances, but care must be burned due to breathe excessive amounts or let the...
Service Manual
Page 18
... protective goggles. • A highly reflective tool can be disassembled or adjusted in the laser beam path, such as when working around the printerhead and PC Drum, be sure first to be dangerous if it is brought into the laser beam path. SAFETY AND IMPORTANT WARNING ITEMS 5.3 PRECAUTIONS FOR HANDLING THE LASER...
... protective goggles. • A highly reflective tool can be disassembled or adjusted in the laser beam path, such as when working around the printerhead and PC Drum, be sure first to be dangerous if it is brought into the laser beam path. SAFETY AND IMPORTANT WARNING ITEMS 5.3 PRECAUTIONS FOR HANDLING THE LASER...
Service Manual
Page 24
...22 5.2 Firmware rewriting 22 5.2.1 Installing the Printer Driver/ TWAIN Driver Using Plug and Play 22 Troubleshooting Appendix i Field Service Ver. 1.0 Apr. 2005 CONTENTS bizhub 160/160f bizhub 161/161f General Maintenance Adjustment / Setting General 1. Periodical check ...13 3.1 Maintenance Items 13 3.1.1 Parts to be Replaced by Users (CRU 13 3.1.2 Periodical... 15 3.4.3 Replacement of the Image Transfer Roller 16 3.5 Replacing the Unit 17 3.5.1 Replacement of the Toner Cartridge 17 3.5.2 Replacement of the Drum Cartridge 18 3.5.3 Replacement of the Fusing Unit 19 4.
...22 5.2 Firmware rewriting 22 5.2.1 Installing the Printer Driver/ TWAIN Driver Using Plug and Play 22 Troubleshooting Appendix i Field Service Ver. 1.0 Apr. 2005 CONTENTS bizhub 160/160f bizhub 161/161f General Maintenance Adjustment / Setting General 1. Periodical check ...13 3.1 Maintenance Items 13 3.1.1 Parts to be Replaced by Users (CRU 13 3.1.2 Periodical... 15 3.4.3 Replacement of the Image Transfer Roller 16 3.5 Replacing the Unit 17 3.5.1 Replacement of the Toner Cartridge 17 3.5.2 Replacement of the Drum Cartridge 18 3.5.3 Replacement of the Fusing Unit 19 4.
Service Manual
Page 35
... and Bypass Tray) *3-Way system is possible if optional PF-501 (Tray2) is fixed at A4 or Letter. 2 Product specifications 2.1 bizhub 160 / bizhub 161 2.1.1 Main Unit Field Service Ver. 1.0 Apr. 2005 Type Original scanning system Photo conductor type Copying system Resolution Paper feed-in sub...-scanning direction with a 3-line color CCD sensor, and scanning in system Exposure system Developing system Drum-charging system Image transfer system Paper separation system Fusing system Max. Original size Memory Capacity Desktop Scanning in main scanning direction...
... and Bypass Tray) *3-Way system is possible if optional PF-501 (Tray2) is fixed at A4 or Letter. 2 Product specifications 2.1 bizhub 160 / bizhub 161 2.1.1 Main Unit Field Service Ver. 1.0 Apr. 2005 Type Original scanning system Photo conductor type Copying system Resolution Paper feed-in sub...-scanning direction with a 3-line color CCD sensor, and scanning in system Exposure system Developing system Drum-charging system Image transfer system Paper separation system Fusing system Max. Original size Memory Capacity Desktop Scanning in main scanning direction...
Service Manual
Page 39
bizhub 160/160f bizhub 161/161f General 2. NOTE The dimension for Tray2 is installed. Unit scanning slit exposure FMT (Fine Micro Toning) single component developing Rotating brush with pre-... Scanning in main scanning direction with a 3-line color CCD sensor, and scanning in system Exposure system Developing system Drum-charging system Image transfer system Paper separation system Fusing system Max. Product specifications 2.2 bizhub 160f / bizhub 161f 2.2.1 Main Unit Field Service Ver. 1.0 Apr. 2005 Type Original scanning system Photo conductor type Copying system Resolution...
bizhub 160/160f bizhub 161/161f General 2. NOTE The dimension for Tray2 is installed. Unit scanning slit exposure FMT (Fine Micro Toning) single component developing Rotating brush with pre-... Scanning in main scanning direction with a 3-line color CCD sensor, and scanning in system Exposure system Developing system Drum-charging system Image transfer system Paper separation system Fusing system Max. Product specifications 2.2 bizhub 160f / bizhub 161f 2.2.1 Main Unit Field Service Ver. 1.0 Apr. 2005 Type Original scanning system Photo conductor type Copying system Resolution...
Service Manual
Page 46
bizhub 160/160f bizhub 161/161f Field Service Ver. 1.0 Apr. 2005 Maintenance 3. Periodical check 3.1 Maintenance Items 3.1.1 Parts to be replaced Paper take-up and image conditions Appearance ... Separator Pad 1 ● Maintenance 13 Periodical check No. Class 1 Overall 2 3 Paper feed section 4 Transport section 5 Fusing section 6 DF-501 Parts to be replaced Toner cartridge Drum Cartridge Cycle 4,300 16,000 Clean Replace Descriptions ● *1 ● *1 *1: Average number of personnel Check ● ● Clean ● Replace Lubri- Class 1 Processing 2...
bizhub 160/160f bizhub 161/161f Field Service Ver. 1.0 Apr. 2005 Maintenance 3. Periodical check 3.1 Maintenance Items 3.1.1 Parts to be replaced Paper take-up and image conditions Appearance ... Separator Pad 1 ● Maintenance 13 Periodical check No. Class 1 Overall 2 3 Paper feed section 4 Transport section 5 Fusing section 6 DF-501 Parts to be replaced Toner cartridge Drum Cartridge Cycle 4,300 16,000 Clean Replace Descriptions ● *1 ● *1 *1: Average number of personnel Check ● ● Clean ● Replace Lubri- Class 1 Processing 2...