Service Manual
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... Out of Range, Perform "120V Circuit #2 Check" 120V Circuit #1 Check (No Output OR Voltage Out of Spec) Conduct This Check Only When Directed by General Electrical Check Remove Alternator End Cover Check Wires and Connections from AVR...Wire or Connection is Damaged, Replace Electrical Panel 120V Circuit #2 Check (No Output OR Voltage Out of Spec) Conduct This Check Only When Directed by General Electrical Check Remove Main Control Panel from Control Panel Assembly ...Illustrations on Pages 8-3 and 8-5. 8-2 www.honeywellgenerators.com Honeywell Portable Electrical Generator Service Manual
... Out of Range, Perform "120V Circuit #2 Check" 120V Circuit #1 Check (No Output OR Voltage Out of Spec) Conduct This Check Only When Directed by General Electrical Check Remove Alternator End Cover Check Wires and Connections from AVR...Wire or Connection is Damaged, Replace Electrical Panel 120V Circuit #2 Check (No Output OR Voltage Out of Spec) Conduct This Check Only When Directed by General Electrical Check Remove Main Control Panel from Control Panel Assembly ...Illustrations on Pages 8-3 and 8-5. 8-2 www.honeywellgenerators.com Honeywell Portable Electrical Generator Service Manual
Service Manual
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ELECTRICAL DIAGNOSTICS (HW3000/L MODELS) See "Specifications" Page For Rated Power, Voltage, & Frequency Specs Under Load and No Load Conditions Duplex Outlet #1 NEMA 5-20R 120V Duplex Outlet #2 NEMA 5-20R 120V W XW G W XW G Y G Y G 3000 RATED WATTS • 3750 MAXIMUM WATTS White Wire = W Black Wire = X Yellow / Green Wire = G To Alternator Honeywell Portable Electrical Generator Service Manual www.honeywellgenerators.com 8-3
ELECTRICAL DIAGNOSTICS (HW3000/L MODELS) See "Specifications" Page For Rated Power, Voltage, & Frequency Specs Under Load and No Load Conditions Duplex Outlet #1 NEMA 5-20R 120V Duplex Outlet #2 NEMA 5-20R 120V W XW G W XW G Y G Y G 3000 RATED WATTS • 3750 MAXIMUM WATTS White Wire = W Black Wire = X Yellow / Green Wire = G To Alternator Honeywell Portable Electrical Generator Service Manual www.honeywellgenerators.com 8-3
Service Manual
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... Resistive Loads Until One of Spec, Replace Alternator #HECKFOR#ROSS 3HORTED7INDINGSINTHE3TATOR!SSEMBLY #HECKFOR#ONTINUITY"ETWEEN7INDINGSAS3PECIFIED"ELOW #HECKFOR#ONTINUITY "ETWEEN7INDINGS #ONTINUITY Specification 3TATOR 8"LACK AVR Tap"ROWN #ONTINUITY 3TATOR 8"LACK Either Exciter Yellow .O#ONTINUITY )F#ONTINUITYIS$IFFERENTTHAN3PECIFIED!BOVE Replace Alternator Refer to Illustrations on Page 8-5. 8-4 www.honeywellgenerators.com Honeywell Portable Electrical Generator Service Manual NOTE: At...
... Resistive Loads Until One of Spec, Replace Alternator #HECKFOR#ROSS 3HORTED7INDINGSINTHE3TATOR!SSEMBLY #HECKFOR#ONTINUITY"ETWEEN7INDINGSAS3PECIFIED"ELOW #HECKFOR#ONTINUITY "ETWEEN7INDINGS #ONTINUITY Specification 3TATOR 8"LACK AVR Tap"ROWN #ONTINUITY 3TATOR 8"LACK Either Exciter Yellow .O#ONTINUITY )F#ONTINUITYIS$IFFERENTTHAN3PECIFIED!BOVE Replace Alternator Refer to Illustrations on Page 8-5. 8-4 www.honeywellgenerators.com Honeywell Portable Electrical Generator Service Manual NOTE: At...
Service Manual
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... If Voltage Out of Range, Perform "120V Circuit Check" 240V Circuit Check (No Output OR Voltage Out of Spec) Conduct This Check Only When Directed by General Electrical Check Remove Alternator End Cover Check Wires and Connections from AVR ...Terminal If No Continuity, Replace Master Circuit Breaker 120V Circuit Check (No Output OR Voltage Out of Spec) Conduct This Check Only When Directed by General Electrical Check Remove Main Control Panel from Control Panel...Still Out of Range Replace Voltage Regulator 8-6 www.honeywellgenerators.com Honeywell Portable Electrical Generator Service Manual
... If Voltage Out of Range, Perform "120V Circuit Check" 240V Circuit Check (No Output OR Voltage Out of Spec) Conduct This Check Only When Directed by General Electrical Check Remove Alternator End Cover Check Wires and Connections from AVR ...Terminal If No Continuity, Replace Master Circuit Breaker 120V Circuit Check (No Output OR Voltage Out of Spec) Conduct This Check Only When Directed by General Electrical Check Remove Main Control Panel from Control Panel...Still Out of Range Replace Voltage Regulator 8-6 www.honeywellgenerators.com Honeywell Portable Electrical Generator Service Manual
Service Manual
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ELECTRICAL DIAGNOSTICS (ALL MODELS EXCEPT HW3000/L) Duplex Outlet #1 NEMA 5-20R 120V See "Specifications" Page For Rated Power, Voltage, & Frequency Specs Under Load and No Load Conditions HOUSEHOLD OUTLETS 120 VOLTS AC POWER CORD or TRANSFER SWITCH 120/240 VOLTS AC W XW Y G G W X G BREAKER W Y G BREAKER Y G W X ...Wire = Y Yellow / Green Wire = G Red Wire = X Blue Wire = W on Duplex Outlet #1 Brown Wire = W on Duplex Outlet #2 To Alternator Fuel Cutout Winding Connector Brown Wires (2) Honeywell Portable Electrical Generator Service Manual www.honeywellgenerators.com 8-7
ELECTRICAL DIAGNOSTICS (ALL MODELS EXCEPT HW3000/L) Duplex Outlet #1 NEMA 5-20R 120V See "Specifications" Page For Rated Power, Voltage, & Frequency Specs Under Load and No Load Conditions HOUSEHOLD OUTLETS 120 VOLTS AC POWER CORD or TRANSFER SWITCH 120/240 VOLTS AC W XW Y G G W X G BREAKER W Y G BREAKER Y G W X ...Wire = Y Yellow / Green Wire = G Red Wire = X Blue Wire = W on Duplex Outlet #1 Brown Wire = W on Duplex Outlet #2 To Alternator Fuel Cutout Winding Connector Brown Wires (2) Honeywell Portable Electrical Generator Service Manual www.honeywellgenerators.com 8-7
Service Manual
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... Range s&REQUENCY$ROPS"ELOW(Z s6OLTAGE/UTPUT$ROPS"ELOW Minimum 228- Start Engine and Add Resistive Loads Until One of Spec, Replace Alternator 1.3 - 1.8 #HECKFOR#ROSS 3HORTED7INDINGSINTHE3TATOR!SSEMBLY #HECKFOR#ONTINUITY"ETWEEN7INDINGSAS3PECIFIED"ELOW #HECKFOR..."ROWN .O#ONTINUITY )F#ONTINUITYIS$IFFERENTTHAN3PECIFIED!BOVE Replace Alternator Refer to Illustrations on Page 8-9. 8-8 www.honeywellgenerators.com Honeywell Portable Electrical Generator Service Manual G 252V X Y 114126V W 114126V If Minimum Rated Power #ANNOT"E!CHIEVED SEE%NGINE$IAGNOSTICS3ECTION...
... Range s&REQUENCY$ROPS"ELOW(Z s6OLTAGE/UTPUT$ROPS"ELOW Minimum 228- Start Engine and Add Resistive Loads Until One of Spec, Replace Alternator 1.3 - 1.8 #HECKFOR#ROSS 3HORTED7INDINGSINTHE3TATOR!SSEMBLY #HECKFOR#ONTINUITY"ETWEEN7INDINGSAS3PECIFIED"ELOW #HECKFOR..."ROWN .O#ONTINUITY )F#ONTINUITYIS$IFFERENTTHAN3PECIFIED!BOVE Replace Alternator Refer to Illustrations on Page 8-9. 8-8 www.honeywellgenerators.com Honeywell Portable Electrical Generator Service Manual G 252V X Y 114126V W 114126V If Minimum Rated Power #ANNOT"E!CHIEVED SEE%NGINE$IAGNOSTICS3ECTION...
Service Manual
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... Binding Rope Not Retracting = Disassemble and Repair Broken Ratchets or Springs (see Manual Section "Recoil Starter") 8-10 www.honeywellgenerators.com Honeywell Portable Electrical Generator Service Manual ENGINE DIAGNOSTICS (ALL MODELS) 8.3 ENGINE DIAGNOSTICS (ALL MODELS) Engine Fails to Start Check Oil Level Check Fuel Level ...on Proper Post Check Leads are Clean & Tight Check Voltage Across Components are Within .5V of Battery Voltage Replace Out of Spec Components Check Engine Control Switch Voltage Drop in Off Position Check Air Cleaner Check Ignition for Spark Check Spark Plug & Gap ...
... Binding Rope Not Retracting = Disassemble and Repair Broken Ratchets or Springs (see Manual Section "Recoil Starter") 8-10 www.honeywellgenerators.com Honeywell Portable Electrical Generator Service Manual ENGINE DIAGNOSTICS (ALL MODELS) 8.3 ENGINE DIAGNOSTICS (ALL MODELS) Engine Fails to Start Check Oil Level Check Fuel Level ...on Proper Post Check Leads are Clean & Tight Check Voltage Across Components are Within .5V of Battery Voltage Replace Out of Spec Components Check Engine Control Switch Voltage Drop in Off Position Check Air Cleaner Check Ignition for Spark Check Spark Plug & Gap ...