Service Manual
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3: SPECIFICATIONS AND WIRING DIAGRAMS 3.1 SPECIFICATIONS GENERATOR HW3000 HW3000L HW4000 HW4000L HW5500 HW5500E HW5500EL HW5500L HW6200 HW6200L HW7000E HW7500E HW7000EL HW7500EL POWER Rated [watts] (+/-10% under load) 3000 4000 5500 6200 7000 7500 Maximum [... Ending in "L") 102556A 101865A 101865A 101865A 101865A 101865A Battery (Electric Start Models Only) -- -- 101536A -- 101536A 101536A TABLE 3-1: Honeywell Portable Generator Specifications * See ENGINE OIL RECOMMENDATIONS, page 7-3 for other engine oil types outside general temperature use. † See SPARK PLUG ...
3: SPECIFICATIONS AND WIRING DIAGRAMS 3.1 SPECIFICATIONS GENERATOR HW3000 HW3000L HW4000 HW4000L HW5500 HW5500E HW5500EL HW5500L HW6200 HW6200L HW7000E HW7500E HW7000EL HW7500EL POWER Rated [watts] (+/-10% under load) 3000 4000 5500 6200 7000 7500 Maximum [... Ending in "L") 102556A 101865A 101865A 101865A 101865A 101865A Battery (Electric Start Models Only) -- -- 101536A -- 101536A 101536A TABLE 3-1: Honeywell Portable Generator Specifications * See ENGINE OIL RECOMMENDATIONS, page 7-3 for other engine oil types outside general temperature use. † See SPARK PLUG ...
Service Manual
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... Green R - Yellow Y/G - Green / White Lg - Brown G/W - Black / White Bu - Black Bl / W - WIRING DIAGRAMS HW7000E, HW7000EL, HW7500E, & HW7500EL 3-8 FIGURE 3-6: HW7000E, HW7000EL, HW7500E & HW7500EL Wiring Diagram www.honeywellgenerators.com ENGINE CHARGE COIL BATTERY STARTER MOTOR FUEL CUTOUT SOLENOID OIL SHUTDOWN SWITCH OIL ALERT SENDER SPARK PLUG Gr M Y Y Bl... R Bu Br W R Bu Br W ALTERNATOR 5A FUSE AUTO PROTECTOR 3A DUAL POLE MAGNETIC AC BREAKER 240V 30A Honeywell Portable Electrical Generator Service Manual OFF Bu G/W Bl Y/G Bl/W Bl IG E Bu Y/G G/W ON START Bl -
... Green R - Yellow Y/G - Green / White Lg - Brown G/W - Black / White Bu - Black Bl / W - WIRING DIAGRAMS HW7000E, HW7000EL, HW7500E, & HW7500EL 3-8 FIGURE 3-6: HW7000E, HW7000EL, HW7500E & HW7500EL Wiring Diagram www.honeywellgenerators.com ENGINE CHARGE COIL BATTERY STARTER MOTOR FUEL CUTOUT SOLENOID OIL SHUTDOWN SWITCH OIL ALERT SENDER SPARK PLUG Gr M Y Y Bl... R Bu Br W R Bu Br W ALTERNATOR 5A FUSE AUTO PROTECTOR 3A DUAL POLE MAGNETIC AC BREAKER 240V 30A Honeywell Portable Electrical Generator Service Manual OFF Bu G/W Bl Y/G Bl/W Bl IG E Bu Y/G G/W ON START Bl -
Service Manual
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... 40 50 45 60 45 40 180 50 40 45 30 40 30 HW5500 HW5500L (min.) HW5500E HW5500EL (min.) HW6200 HW6200L (min.) HW7000E HW7000EL (min.) HW7500E HW7500EL (min.) 120 120 120 120 120 -- 30 -- 30 30 45 45 45 45 45 45 45 45 45 45 60 60 60 60 60 50... 40 40 40 40 40 45 45 45 45 45 30 30 30 30 30 40 40 40 40 40 30 30 30 30 30 Honeywell Portable Electrical Generator Service Manual www.honeywellgenerators.com 6-1
... 40 50 45 60 45 40 180 50 40 45 30 40 30 HW5500 HW5500L (min.) HW5500E HW5500EL (min.) HW6200 HW6200L (min.) HW7000E HW7000EL (min.) HW7500E HW7500EL (min.) 120 120 120 120 120 -- 30 -- 30 30 45 45 45 45 45 45 45 45 45 45 60 60 60 60 60 50... 40 40 40 40 40 45 45 45 45 45 30 30 30 30 30 40 40 40 40 40 30 30 30 30 30 Honeywell Portable Electrical Generator Service Manual www.honeywellgenerators.com 6-1
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... HW4000L (min.) 30 60 40 50 50 50 120 90 30 30 30 HW5500 HW5500L (min.) HW5500E HW5500EL (min.) HW6200 HW6200L (min.) HW7000E HW7000EL (min.) HW7500E HW7500EL (min.) 30 30 30 30 30 60 60 60 60 60 40 40 40 40 40 50 50 60 60 60 50 50 60 60... to provide feedback during the warranty claim process if additional time may be needed due to unforeseen circumstances. 6.1 SERVICE REPAIR TIME ANALYSIS 6-2 www.honeywellgenerators.com Honeywell Portable Electrical Generator Service Manual
... HW4000L (min.) 30 60 40 50 50 50 120 90 30 30 30 HW5500 HW5500L (min.) HW5500E HW5500EL (min.) HW6200 HW6200L (min.) HW7000E HW7000EL (min.) HW7500E HW7500EL (min.) 30 30 30 30 30 60 60 60 60 60 40 40 40 40 40 50 50 60 60 60 50 50 60 60... to provide feedback during the warranty claim process if additional time may be needed due to unforeseen circumstances. 6.1 SERVICE REPAIR TIME ANALYSIS 6-2 www.honeywellgenerators.com Honeywell Portable Electrical Generator Service Manual
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... OUTLETS 120 VOLTS AC 120/240 VOLTS AC C BREAKER BREAKER MASTER BREAKER A ENGINE START E1 RUN STOP ENGINE RUN E2 F STOP G Honeywell Portable Electrical Generator Service Manual www.honeywellgenerators.com 9-1 ft.) B-CONTROL PANEL ASSEMBLY (BACK) C-MAIN CONTROL PANEL (FRONT) • 125VAC 20 Amp Duplex (...Breaker (Thermal) D-MAIN CONTROL PANEL (BACK) E-SWITCH PLATE (FRONT) • E1 - Electric Start Models (HW5500E, HW5500EL, HW7000E, HW7000EL, HW7500E, HW7500EL) • E2 - 9: SERVICE AND DISASSEMBLY 9.1 CONTROL PANEL A-CONTROL PANEL ASSEMBLY (FRONT) 4 N•m (3 lb.
... OUTLETS 120 VOLTS AC 120/240 VOLTS AC C BREAKER BREAKER MASTER BREAKER A ENGINE START E1 RUN STOP ENGINE RUN E2 F STOP G Honeywell Portable Electrical Generator Service Manual www.honeywellgenerators.com 9-1 ft.) B-CONTROL PANEL ASSEMBLY (BACK) C-MAIN CONTROL PANEL (FRONT) • 125VAC 20 Amp Duplex (...Breaker (Thermal) D-MAIN CONTROL PANEL (BACK) E-SWITCH PLATE (FRONT) • E1 - Electric Start Models (HW5500E, HW5500EL, HW7000E, HW7000EL, HW7500E, HW7500EL) • E2 - 9: SERVICE AND DISASSEMBLY 9.1 CONTROL PANEL A-CONTROL PANEL ASSEMBLY (FRONT) 4 N•m (3 lb.
Service Manual
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...ft.) G-FUEL SEDIMENT CUP See CLEANING FUEL SEDIMENT CUP, page 7-5. A B E 1 C D E 2 F H G HW7500E Model Illustrated 9-4 www.honeywellgenerators.com Honeywell Portable Electrical Generator Service Manual ation. • NEVER fill the fuel tank while the engine is clean and undamaged. Blow with fuel. •... the generator in any sediment and drain completely. • E1 - If any fuel is stored. • NEVER overfill the fuel tank (there should be no fuel in the filler neck). NOTE: For model numbers ending in "L" (HW3000L, HW4000L, HW5500L, HW5500EL, HW6200L, HW7000EL, HW7500EL) ...
...ft.) G-FUEL SEDIMENT CUP See CLEANING FUEL SEDIMENT CUP, page 7-5. A B E 1 C D E 2 F H G HW7500E Model Illustrated 9-4 www.honeywellgenerators.com Honeywell Portable Electrical Generator Service Manual ation. • NEVER fill the fuel tank while the engine is clean and undamaged. Blow with fuel. •... the generator in any sediment and drain completely. • E1 - If any fuel is stored. • NEVER overfill the fuel tank (there should be no fuel in the filler neck). NOTE: For model numbers ending in "L" (HW3000L, HW4000L, HW5500L, HW5500EL, HW6200L, HW7000EL, HW7500EL) ...
Service Manual
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... "L" only (HW3000L, HW4000L, HW5500L, HW5500EL, HW6200L, HW7000EL, HW7500EL) G-MUFFLER SIDE GUARD 4 N•m (3 lb. Model Numbers Ending in "L" (HW3000L, HW4000L, HW5500L, HW5500EL, HW6200L, HW7000EL, HW7500EL) F-SECONDARY AIR INTAKE VALVE For model numbers ending in "L". (...(13 lb. ft.) G E1 E2 F 9-6 www.honeywellgenerators.com Honeywell Portable Electrical Generator Service Manual ft.) • E1 - C-SPARK ARRESTOR Clamp - 1 N•m (1 lb. Non "L" Models (HW3000, HW4000, HW5500, HW5500E, HW6200, HW7000E, HW7500E) • E2 - A B-MUFFLER COVER 4 N•m (3 lb...
... "L" only (HW3000L, HW4000L, HW5500L, HW5500EL, HW6200L, HW7000EL, HW7500EL) G-MUFFLER SIDE GUARD 4 N•m (3 lb. Model Numbers Ending in "L" (HW3000L, HW4000L, HW5500L, HW5500EL, HW6200L, HW7000EL, HW7500EL) F-SECONDARY AIR INTAKE VALVE For model numbers ending in "L". (...(13 lb. ft.) G E1 E2 F 9-6 www.honeywellgenerators.com Honeywell Portable Electrical Generator Service Manual ft.) • E1 - C-SPARK ARRESTOR Clamp - 1 N•m (1 lb. Non "L" Models (HW3000, HW4000, HW5500, HW5500E, HW6200, HW7000E, HW7500E) • E2 - A B-MUFFLER COVER 4 N•m (3 lb...