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Honeywell Portable Electrical Generator Service Manual www.honeywellgenerators.com 3-1 3: SPECIFICATIONS AND WIRING DIAGRAMS 3.1 SPECIFICATIONS GENERATOR HW3000 HW3000L HW4000 HW4000L HW5500 HW5500E HW5500EL HW5500L HW6200 HW6200L HW7000E HW7500E HW7000EL HW7500EL POWER Rated [watts] (+/-10% ...102556A 101865A 101865A 101865A 101865A 101865A Battery (Electric Start Models Only) -- -- 101536A -- 101536A 101536A TABLE 3-1: Honeywell Portable Generator Specifications * See ENGINE OIL RECOMMENDATIONS, page 7-3 for other engine oil types outside general temperature use. † ...
Honeywell Portable Electrical Generator Service Manual www.honeywellgenerators.com 3-1 3: SPECIFICATIONS AND WIRING DIAGRAMS 3.1 SPECIFICATIONS GENERATOR HW3000 HW3000L HW4000 HW4000L HW5500 HW5500E HW5500EL HW5500L HW6200 HW6200L HW7000E HW7500E HW7000EL HW7500EL POWER Rated [watts] (+/-10% ...102556A 101865A 101865A 101865A 101865A 101865A Battery (Electric Start Models Only) -- -- 101536A -- 101536A 101536A TABLE 3-1: Honeywell Portable Generator Specifications * See ENGINE OIL RECOMMENDATIONS, page 7-3 for other engine oil types outside general temperature use. † ...
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... 5A FUSE AUTO PROTECTOR 3A DUAL POLE MAGNETIC AC BREAKER 240V 30A Honeywell Portable Electrical Generator Service Manual OFF Bu G/W Bl Y/G Bl/W Bl IG E Bu Y/G G/W ON START Bl - Black / White Bu - Red Y - Yellow Y/G - WIRING DIAGRAMS HW7000E, HW7000EL, HW7500E, & HW7500EL 3-8 FIGURE 3-6: HW7000E, HW7000EL, HW7500E & HW7500EL Wiring Diagram www.honeywellgenerators.com ENGINE CHARGE COIL BATTERY STARTER MOTOR...
... 5A FUSE AUTO PROTECTOR 3A DUAL POLE MAGNETIC AC BREAKER 240V 30A Honeywell Portable Electrical Generator Service Manual OFF Bu G/W Bl Y/G Bl/W Bl IG E Bu Y/G G/W ON START Bl - Black / White Bu - Red Y - Yellow Y/G - WIRING DIAGRAMS HW7000E, HW7000EL, HW7500E, & HW7500EL 3-8 FIGURE 3-6: HW7000E, HW7000EL, HW7500E & HW7500EL Wiring Diagram www.honeywellgenerators.com ENGINE CHARGE COIL BATTERY STARTER MOTOR...
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... 40 50 45 60 45 40 180 50 40 45 30 40 30 HW5500 HW5500L (min.) HW5500E HW5500EL (min.) HW6200 HW6200L (min.) HW7000E HW7000EL (min.) HW7500E HW7500EL (min.) 120 120 120 120 120 -- 30 -- 30 30 45 45 45 45 45 45 45 45 45 45 60 60 60 60 60... 40 40 40 40 40 45 45 45 45 45 30 30 30 30 30 40 40 40 40 40 30 30 30 30 30 Honeywell Portable Electrical Generator Service Manual www.honeywellgenerators.com 6-1
... 40 50 45 60 45 40 180 50 40 45 30 40 30 HW5500 HW5500L (min.) HW5500E HW5500EL (min.) HW6200 HW6200L (min.) HW7000E HW7000EL (min.) HW7500E HW7500EL (min.) 120 120 120 120 120 -- 30 -- 30 30 45 45 45 45 45 45 45 45 45 45 60 60 60 60 60... 40 40 40 40 40 45 45 45 45 45 30 30 30 30 30 40 40 40 40 40 30 30 30 30 30 Honeywell Portable Electrical Generator Service Manual www.honeywellgenerators.com 6-1
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...during the warranty claim process if additional time may be needed due to unforeseen circumstances. 6.1 SERVICE REPAIR TIME ANALYSIS 6-2 www.honeywellgenerators.com Honeywell Portable Electrical Generator Service Manual SERVICE REPAIR TIME ANALYSIS Operation Vapor Line (Model Numbers Ending in "L") Fuel Tank Fuel Shut-off Valve Muffler Muffler Gasket ... 40 50 50 50 120 90 30 30 30 HW5500 HW5500L (min.) HW5500E HW5500EL (min.) HW6200 HW6200L (min.) HW7000E HW7000EL (min.) HW7500E HW7500EL (min.) 30 30 30 30 30 60 60 60 60 60 40 40 40 40 40 50 50 60 60 60 50 50 ...
...during the warranty claim process if additional time may be needed due to unforeseen circumstances. 6.1 SERVICE REPAIR TIME ANALYSIS 6-2 www.honeywellgenerators.com Honeywell Portable Electrical Generator Service Manual SERVICE REPAIR TIME ANALYSIS Operation Vapor Line (Model Numbers Ending in "L") Fuel Tank Fuel Shut-off Valve Muffler Muffler Gasket ... 40 50 50 50 120 90 30 30 30 HW5500 HW5500L (min.) HW5500E HW5500EL (min.) HW6200 HW6200L (min.) HW7000E HW7000EL (min.) HW7500E HW7500EL (min.) 30 30 30 30 30 60 60 60 60 60 40 40 40 40 40 50 50 60 60 60 50 50 ...
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Electric Start Models (HW5500E, HW5500EL, HW7000E, HW7000EL, HW7500E, HW7500EL) • E2 - POWER CONTROL CENTER HOUSEHOLD OUTLETS 120 VOLTS AC 120/240 VOLTS AC C BREAKER BREAKER MASTER BREAKER A ENGINE START E1 RUN STOP ENGINE RUN E2 F STOP G Honeywell Portable Electrical Generator Service Manual www.honeywellgenerators.com 9-1 ft.) B-CONTROL PANEL ASSEMBLY (BACK) C-MAIN CONTROL PANEL (FRONT) •...
Electric Start Models (HW5500E, HW5500EL, HW7000E, HW7000EL, HW7500E, HW7500EL) • E2 - POWER CONTROL CENTER HOUSEHOLD OUTLETS 120 VOLTS AC 120/240 VOLTS AC C BREAKER BREAKER MASTER BREAKER A ENGINE START E1 RUN STOP ENGINE RUN E2 F STOP G Honeywell Portable Electrical Generator Service Manual www.honeywellgenerators.com 9-1 ft.) B-CONTROL PANEL ASSEMBLY (BACK) C-MAIN CONTROL PANEL (FRONT) •...
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...the fuel cap will be dry before filling with fuel. • NEVER smoke or allow it to remove any structure. • Keep generator at least 6 feet (2 meters) away from buildings, other equipment, and combustible materials during oper- H-FUEL LINE Check for cracks or...fitting - 24 N•m (17 lb. Turn the generator OFF and allow flames or sparks near the generator or where gasoline is clean and free of vapor. A B E 1 C D E 2 F H G HW7500E Model Illustrated 9-4 www.honeywellgenerators.com Honeywell Portable Electrical Generator Service Manual If any fuel is spilled, the area ...
...the fuel cap will be dry before filling with fuel. • NEVER smoke or allow it to remove any structure. • Keep generator at least 6 feet (2 meters) away from buildings, other equipment, and combustible materials during oper- H-FUEL LINE Check for cracks or...fitting - 24 N•m (17 lb. Turn the generator OFF and allow flames or sparks near the generator or where gasoline is clean and free of vapor. A B E 1 C D E 2 F H G HW7500E Model Illustrated 9-4 www.honeywellgenerators.com Honeywell Portable Electrical Generator Service Manual If any fuel is spilled, the area ...
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...HW6200L, HW7000EL, HW7500EL) G-MUFFLER SIDE GUARD 4 N•m (3 lb. Non "L" Models (HW3000, HW4000, HW5500, HW5500E, HW6200, HW7000E, HW7500E) • E2 - Model Numbers Ending in "L" (HW3000L, HW4000L, HW5500L, HW5500EL, HW6200L, HW7000EL, HW7500EL) F-SECONDARY AIR INTAKE VALVE ...ARRESTOR Clamp - 1 N•m (1 lb. ft.) E-EXHAUST PIPE 18 N•m (13 lb. ft.) G E1 E2 F 9-6 www.honeywellgenerators.com Honeywell Portable Electrical Generator Service Manual ft.) Screen - 1 N•m (1 lb. ft.) • E1 - ft.) B NOTE: Not present on HW3000 or HW3000L models...
...HW6200L, HW7000EL, HW7500EL) G-MUFFLER SIDE GUARD 4 N•m (3 lb. Non "L" Models (HW3000, HW4000, HW5500, HW5500E, HW6200, HW7000E, HW7500E) • E2 - Model Numbers Ending in "L" (HW3000L, HW4000L, HW5500L, HW5500EL, HW6200L, HW7000EL, HW7500EL) F-SECONDARY AIR INTAKE VALVE ...ARRESTOR Clamp - 1 N•m (1 lb. ft.) E-EXHAUST PIPE 18 N•m (13 lb. ft.) G E1 E2 F 9-6 www.honeywellgenerators.com Honeywell Portable Electrical Generator Service Manual ft.) Screen - 1 N•m (1 lb. ft.) • E1 - ft.) B NOTE: Not present on HW3000 or HW3000L models...
