CSR Replacing an Aerosol Cassette Suction Cup
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HP PageWide C500 Press Customer Self-Repair Document (CSR) English Edition Replacing an Aerosol Cassette Suction Cup CSR Level: Part Number: Part Name: Frequency: Document ID: Revision: Date: CSR B 4320-0836 SUCTION CUP PIGRIP 28MM-D LIP G1/2" MALE as needed c05942244 Draft 1 01-May-2018 Required personnel: Required time: Required tools: 1 15 minutes None Important: Make sure to comply with all relevant federal, state, and local regulations when disposing of replaced parts. Rev. Preliminary
HP PageWide C500 Press Customer Self-Repair Document (CSR) English Edition Replacing an Aerosol Cassette Suction Cup CSR Level: Part Number: Part Name: Frequency: Document ID: Revision: Date: CSR B 4320-0836 SUCTION CUP PIGRIP 28MM-D LIP G1/2" MALE as needed c05942244 Draft 1 01-May-2018 Required personnel: Required time: Required tools: 1 15 minutes None Important: Make sure to comply with all relevant federal, state, and local regulations when disposing of replaced parts. Rev. Preliminary
CSR Replacing the Web Wipe Dispenser Water Valve
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HP PageWide C500 Press Customer Self-Repair Document (CSR) English Edition Replacing the Web Wipe Dispenser Water Valve Service Code: CSR Level: Part Number: Part Name: Frequency: Document ID: Revision: Date: MH_WEBWIP[x]_VLV1 CSR B 0491-0391 SOLENOID VALVE 2-WAY 24VDC DIRECTIONAL as needed c05942251 Draft 1 17-May-18 Required personnel: Required time: Required tools: 1 15 minutes Allen wrenches Important: Make sure to comply with all relevant federal, state, and local regulations when disposing of replaced parts. Rev. Preliminary
HP PageWide C500 Press Customer Self-Repair Document (CSR) English Edition Replacing the Web Wipe Dispenser Water Valve Service Code: CSR Level: Part Number: Part Name: Frequency: Document ID: Revision: Date: MH_WEBWIP[x]_VLV1 CSR B 0491-0391 SOLENOID VALVE 2-WAY 24VDC DIRECTIONAL as needed c05942251 Draft 1 17-May-18 Required personnel: Required time: Required tools: 1 15 minutes Allen wrenches Important: Make sure to comply with all relevant federal, state, and local regulations when disposing of replaced parts. Rev. Preliminary
CSR Replacing an Ink Valve
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HP PageWide C500 Press Customer Self-Repair Document (CSR) English Edition Replacing the Gripper Suction Cups CSR Level: Part Number: Part Name: Frequency: Document ID: Revision: Date: CSR B CX241-42970 GRIPPER SUCTION CUP as needed c05942232 Draft 1 26-March-2018 Required personnel: Required time: Required tools: 1 5 minutes Allen wrench Important: Make sure to comply with all relevant federal, state, and local regulations when disposing of replaced parts. Preliminary Rev.
HP PageWide C500 Press Customer Self-Repair Document (CSR) English Edition Replacing the Gripper Suction Cups CSR Level: Part Number: Part Name: Frequency: Document ID: Revision: Date: CSR B CX241-42970 GRIPPER SUCTION CUP as needed c05942232 Draft 1 26-March-2018 Required personnel: Required time: Required tools: 1 5 minutes Allen wrench Important: Make sure to comply with all relevant federal, state, and local regulations when disposing of replaced parts. Preliminary Rev.
CSR Replacing the Aerosol Cassettes
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Rev. Preliminary HP PageWide C500 Press Customer Self-Repair Document (CSR) English Edition Replacing the Aerosol Cassettes Service Code: CSR Level: Part Number: Part Name: Frequency: Document ID: Revision: Date: AER[x] CSR B CX245-06610 AEROSOL CASSETTE as needed c05942234 Draft 1 01-May-2018 Required personnel: Required time: Required tools: 1 10 minutes None Important: Make sure to comply with all relevant federal, state, and local regulations when disposing of replaced parts.
Rev. Preliminary HP PageWide C500 Press Customer Self-Repair Document (CSR) English Edition Replacing the Aerosol Cassettes Service Code: CSR Level: Part Number: Part Name: Frequency: Document ID: Revision: Date: AER[x] CSR B CX245-06610 AEROSOL CASSETTE as needed c05942234 Draft 1 01-May-2018 Required personnel: Required time: Required tools: 1 10 minutes None Important: Make sure to comply with all relevant federal, state, and local regulations when disposing of replaced parts.
CSR Replacing the Ink Filters
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Always wear suitable protective equipment and clothing when maintaining or operating the press. Gloves, protective goggles, absorbent cloths or wiping paper Caution:Handling printing equipment, ink, liquids, and media can be hazardous. Rev. Preliminary HP PageWide C500 Press Customer Self-Repair Document (CSR) English Edition Service Code: CSR Level: Part Number: Frequency: Document ID: Revision: Date: Replacing the Ink Filters IF_FLT CSR A CX245-10700 Every 3 months c05849393 Draft 1 07-May-2018 Required Personnel: Required Time: Required Tols: 1 20 min.
Always wear suitable protective equipment and clothing when maintaining or operating the press. Gloves, protective goggles, absorbent cloths or wiping paper Caution:Handling printing equipment, ink, liquids, and media can be hazardous. Rev. Preliminary HP PageWide C500 Press Customer Self-Repair Document (CSR) English Edition Service Code: CSR Level: Part Number: Frequency: Document ID: Revision: Date: Replacing the Ink Filters IF_FLT CSR A CX245-10700 Every 3 months c05849393 Draft 1 07-May-2018 Required Personnel: Required Time: Required Tols: 1 20 min.
CSR Replacing a Hall Sensor
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HP PageWide C500 Press Customer Self-Repair Document (CSR) English Edition CSR Level: Part Number: Part Name: Frequency: Document ID: Revision: No. Rev. Preliminary of Pages: Date: Replacing a Hall Sensor CSR B CX261-04070 CBL HALL SNS. (AXIOP. 2) as needed c05942248 Draft 1 1 01-May-2018 Required personnel: 1 Required time: 20 minutes Required tools: Allen wrenches, Phillips screwdriver, Loctite, 0.8 mm shim, cutter Important: Make sure to comply with all relevant federal, state, and local regulations when disposing of replaced parts.
HP PageWide C500 Press Customer Self-Repair Document (CSR) English Edition CSR Level: Part Number: Part Name: Frequency: Document ID: Revision: No. Rev. Preliminary of Pages: Date: Replacing a Hall Sensor CSR B CX261-04070 CBL HALL SNS. (AXIOP. 2) as needed c05942248 Draft 1 1 01-May-2018 Required personnel: 1 Required time: 20 minutes Required tools: Allen wrenches, Phillips screwdriver, Loctite, 0.8 mm shim, cutter Important: Make sure to comply with all relevant federal, state, and local regulations when disposing of replaced parts.
CSR Replacing a Hall Sensor
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Move the MHS until the section containing the faulty encoder read head is accessible from the Axiopeia board. 1 Hall sensor cable 2/4 Rev. b. Enter the service passage under the linkage conveyor and open the MHS service doors. 3. Using a Phillips screwdriver, disconnect the D-type encoder cable from the MHS service area. 2. Disconnect the hall sensor cable, as follows: For an operator-side (master) sensor: a. Preliminary Using an Allen wrench, remove the Axiopeia cover (6 screws). Replacing a Hall Sensor Procedure 1.
Move the MHS until the section containing the faulty encoder read head is accessible from the Axiopeia board. 1 Hall sensor cable 2/4 Rev. b. Enter the service passage under the linkage conveyor and open the MHS service doors. 3. Using a Phillips screwdriver, disconnect the D-type encoder cable from the MHS service area. 2. Disconnect the hall sensor cable, as follows: For an operator-side (master) sensor: a. Preliminary Using an Allen wrench, remove the Axiopeia cover (6 screws). Replacing a Hall Sensor Procedure 1.
CSR Replacing a Hall Sensor
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Use Loctite on the secondary operator console. 4/4 Rev. Preliminary Replacing a Hall Sensor 6. Connect the Hall sensor cable: ◦ When installing a master Hall sensor, connect the cable to the Axiopeia board, and then close the cover. ◦ When installing a slave Hall sensor, connect the cable to the bracket on top of the MHS. 7. Reinstall the cover on the service side of the encoder assembly. Close the MHS service doors. 9. Press the Reset button on the main operator console. 1 Reset button Note: Alternatively, press the Reset button on the screws. 8.
Use Loctite on the secondary operator console. 4/4 Rev. Preliminary Replacing a Hall Sensor 6. Connect the Hall sensor cable: ◦ When installing a master Hall sensor, connect the cable to the Axiopeia board, and then close the cover. ◦ When installing a slave Hall sensor, connect the cable to the bracket on top of the MHS. 7. Reinstall the cover on the service side of the encoder assembly. Close the MHS service doors. 9. Press the Reset button on the main operator console. 1 Reset button Note: Alternatively, press the Reset button on the screws. 8.
CSR Ink Farm - Replacing an Ink Pump
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HP PageWide C500 Press Customer Self-Repair Document (CSR) English Edition Ink Farm - Replacing an Ink Pump Service Code: CSR Level: Part Number: Part Name: Frequency: Document ID: Revision: Date: IF_TNK[x]_PMP1, IF_TNK[x]_PMP2 CSR B CX245-70161 PUMP ASSY as needed c05942231 Draft 1 30-April-2018 Required personnel: Required time: Required tools: 1 15 minutes Open wrenches (19 mm, 17 mm) Allen wrench, protective equipment, wiping paper Caution:Handling printing equipment, ink, liquids...
HP PageWide C500 Press Customer Self-Repair Document (CSR) English Edition Ink Farm - Replacing an Ink Pump Service Code: CSR Level: Part Number: Part Name: Frequency: Document ID: Revision: Date: IF_TNK[x]_PMP1, IF_TNK[x]_PMP2 CSR B CX245-70161 PUMP ASSY as needed c05942231 Draft 1 30-April-2018 Required personnel: Required time: Required tools: 1 15 minutes Open wrenches (19 mm, 17 mm) Allen wrench, protective equipment, wiping paper Caution:Handling printing equipment, ink, liquids...
CSR Replacing the Saba Board
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... to sensitive electronic components. Preliminary HP PageWide C500 Press Customer Self-Repair Document (CSR) English Edition CSR Level: Part Number: Part Name: Frequency: Document ID: Revision: Date: Replacing the Saba Board CSR B CX257-00090 TSABAR PCA SERVICING ENCODECR-SABA CARD as needed c05472196 draft 11-March-2018 Required personnel: Required time: Required tools: 1 20 minutes Phillips screwdriver Caution: It is strongly recommended to wear an...
... to sensitive electronic components. Preliminary HP PageWide C500 Press Customer Self-Repair Document (CSR) English Edition CSR Level: Part Number: Part Name: Frequency: Document ID: Revision: Date: Replacing the Saba Board CSR B CX257-00090 TSABAR PCA SERVICING ENCODECR-SABA CARD as needed c05472196 draft 11-March-2018 Required personnel: Required time: Required tools: 1 20 minutes Phillips screwdriver Caution: It is strongly recommended to wear an...
CSR Replacing an Encoder Read Head
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Preliminary Rev. HP PageWide C500 Press Customer Self-Repair Document (CSR) English Edition Replacing an Encoder Read Head CSR Level: Part Number: Part Name: Frequency: Document ID: Revision: Date: CSR B CX261-01980 CBL ENCODER as needed c05942247 Draft 1 01-May-2018 Required personnel: 1 Required time: 20 minutes Required tools: Encoder assembly jig (CX24149700), Allen wrenches, Torx wrench, Phillips screwdriver, Loctite Important: Make sure to comply with all relevant federal, state, and local regulations when disposing of replaced parts.
Preliminary Rev. HP PageWide C500 Press Customer Self-Repair Document (CSR) English Edition Replacing an Encoder Read Head CSR Level: Part Number: Part Name: Frequency: Document ID: Revision: Date: CSR B CX261-01980 CBL ENCODER as needed c05942247 Draft 1 01-May-2018 Required personnel: 1 Required time: 20 minutes Required tools: Encoder assembly jig (CX24149700), Allen wrenches, Torx wrench, Phillips screwdriver, Loctite Important: Make sure to comply with all relevant federal, state, and local regulations when disposing of replaced parts.
CSR Replacing a Spider Board
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... to sensitive electronic components. Preliminary Rev. HP PageWide C500 Press Customer Self-Repair Document (CSR) English Edition CSR Level: Part Number: Part Name: Frequency: Document ID: Revision: Date: Replacing a Spider Board CSR B CX257-00320 PROGRAMMED SPIDER TSABAR IFEC as needed c05942227 Draft 1 11-March-2018 Required personnel: Required time: Required tools: 1 10 minutes Phillips screwdriver Caution: It is strongly recommended to wear an...
... to sensitive electronic components. Preliminary Rev. HP PageWide C500 Press Customer Self-Repair Document (CSR) English Edition CSR Level: Part Number: Part Name: Frequency: Document ID: Revision: Date: Replacing a Spider Board CSR B CX257-00320 PROGRAMMED SPIDER TSABAR IFEC as needed c05942227 Draft 1 11-March-2018 Required personnel: Required time: Required tools: 1 10 minutes Phillips screwdriver Caution: It is strongly recommended to wear an...
CSR Replacing the Aerosol Proximity Sensor
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Rev. Preliminary HP PageWide C500 Press Customer Self-Repair Document (CSR) English Edition Replacing the Aerosol Proximity Sensor CSR Level: Part Number: Part Name: Frequency: Document ID: Revision: Date: CSR B CX261-05820 CBL AEROSOL LIMIT as needed c05942246 Draft 1 01-May-2018 Required personnel: 1 Required time: 30 minutes Required tools: Allen wrenches, Torx wrench, cutter, pen Important: Make sure to comply with all relevant federal, state, and local regulations when disposing of replaced parts.
Rev. Preliminary HP PageWide C500 Press Customer Self-Repair Document (CSR) English Edition Replacing the Aerosol Proximity Sensor CSR Level: Part Number: Part Name: Frequency: Document ID: Revision: Date: CSR B CX261-05820 CBL AEROSOL LIMIT as needed c05942246 Draft 1 01-May-2018 Required personnel: 1 Required time: 30 minutes Required tools: Allen wrenches, Torx wrench, cutter, pen Important: Make sure to comply with all relevant federal, state, and local regulations when disposing of replaced parts.
CSR Replacing the Web Wipe Engage Air Valve
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HP PageWide C500 Press Customer Self-Repair Document (CSR) English Edition Replacing the Web Wipe Engage Air Valve Service Code: CSR Level: Part Number: Part Name: Frequency: Document ID: Revision: Date: MH_WEBWIP[x]_VLV2 CSR B CX241-43430 AIR PISTON LOCATOR as needed c05942250 Draft 1 27-May-18 Required personnel: Required time: Required tools: 1 15 minutes Allen wrenches Important: Make sure to comply with all relevant federal, state, and local regulations when disposing of replaced parts. Preliminary Rev.
HP PageWide C500 Press Customer Self-Repair Document (CSR) English Edition Replacing the Web Wipe Engage Air Valve Service Code: CSR Level: Part Number: Part Name: Frequency: Document ID: Revision: Date: MH_WEBWIP[x]_VLV2 CSR B CX241-43430 AIR PISTON LOCATOR as needed c05942250 Draft 1 27-May-18 Required personnel: Required time: Required tools: 1 15 minutes Allen wrenches Important: Make sure to comply with all relevant federal, state, and local regulations when disposing of replaced parts. Preliminary Rev.
CSR Replacing a Master Axiopeia Board
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HP PageWide C500 Press Customer Self-Repair Document (CSR) English Edition Replacing a Master Axiopeia Board CSR Level: Part Number: Part Name: Frequency: Document ID: Revision: Date: CSR B CX257-00260 TSABAR AXIOPEIA MASTER TOP ASSEMBLY as needed c05942228 Draft 1 30-April-2018 Required personnel: Required time: Required tools: 1 1 hour Allen wrenches, flathead screwdriver, Phillips screwdriver, Loctite 242 Caution: It is strongly recommended to wear an...
HP PageWide C500 Press Customer Self-Repair Document (CSR) English Edition Replacing a Master Axiopeia Board CSR Level: Part Number: Part Name: Frequency: Document ID: Revision: Date: CSR B CX257-00260 TSABAR AXIOPEIA MASTER TOP ASSEMBLY as needed c05942228 Draft 1 30-April-2018 Required personnel: Required time: Required tools: 1 1 hour Allen wrenches, flathead screwdriver, Phillips screwdriver, Loctite 242 Caution: It is strongly recommended to wear an...
CSR Replacing a Print Head Rev. D
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...-installed. HP PageWide C500 Press Customer Self-Repair Document (CSR) English Edition Replacing a Print Head CSR Level: CSR A Part Numbers: Sales Part Numbers: Engineering Part Numbers: Bonding agent: CQ010A Bonding agent: CQ010-30001 Yellow/magenta: CQ011A Yellow/magenta: CQ011-30001 Cyan/black: CQ012A Cyan/black: CQ012-30001 Frequency: As needed Document ID: c05942224 Revision: Rev. After 7 days, the print head must be installed up to operate and maintain the C500 press should work in Knowledge Zone, document...
...-installed. HP PageWide C500 Press Customer Self-Repair Document (CSR) English Edition Replacing a Print Head CSR Level: CSR A Part Numbers: Sales Part Numbers: Engineering Part Numbers: Bonding agent: CQ010A Bonding agent: CQ010-30001 Yellow/magenta: CQ011A Yellow/magenta: CQ011-30001 Cyan/black: CQ012A Cyan/black: CQ012-30001 Frequency: As needed Document ID: c05942224 Revision: Rev. After 7 days, the print head must be installed up to operate and maintain the C500 press should work in Knowledge Zone, document...
User Printhead Return Process Rev. D
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... prepared for removal (image quality or damage) ▪ Software error message Note: The flushing and installation dates should be written on the sticker when the printhead is attached, fill out the information on a piece of paper and insert it inside the printhead's packaging. D Nov. 20, 18 HP PageWide C500 Press User Instructions Printhead Return Process Overview This document describes how to return used HP PageWide C500 Press printheads to each printhead. Fill...
... prepared for removal (image quality or damage) ▪ Software error message Note: The flushing and installation dates should be written on the sticker when the printhead is attached, fill out the information on a piece of paper and insert it inside the printhead's packaging. D Nov. 20, 18 HP PageWide C500 Press User Instructions Printhead Return Process Overview This document describes how to return used HP PageWide C500 Press printheads to each printhead. Fill...
User Ink Estimator Lite User Guide Rev. C
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... to create ink consumption and cost predictions for PageWide C500 (the C500 DFE). 1.1 Installation Copy the following files to C:\Temp: • DFE_Proxy.exe • Newtonsoft_json.dll 1.2 Structure The Ink Estimator Lite Excel file contains 3 sheets: 1.2.1 Dashboard The user inserts the inputs on any computer that has access to HP Production Prime for jobs that are planned to -print PDF file. Ink Estimator Light - The input used on this sheet and gets...
... to create ink consumption and cost predictions for PageWide C500 (the C500 DFE). 1.1 Installation Copy the following files to C:\Temp: • DFE_Proxy.exe • Newtonsoft_json.dll 1.2 Structure The Ink Estimator Lite Excel file contains 3 sheets: 1.2.1 Dashboard The user inserts the inputs on any computer that has access to HP Production Prime for jobs that are planned to -print PDF file. Ink Estimator Light - The input used on this sheet and gets...
CSR Replacing a Dogmatix Board Rev. B
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Rev. B 08-Aug-19 Required personnel: Required time: Required tools: 1 20 minutes none Important: Make sure to comply with all relevant federal, state, and local regulations when disposing of replaced parts. B HP PageWide C500 Press Customer Self-Repair Document (CSR) English Edition CSR Level: Part Number: Part Name: Frequency: Document ID: Revision: Date: Replacing a Dogmatix Board CSR A CX257-00112 DOGMATIX PCBA WITH PROGRAMMING FILES as needed c05942225 Rev.
Rev. B 08-Aug-19 Required personnel: Required time: Required tools: 1 20 minutes none Important: Make sure to comply with all relevant federal, state, and local regulations when disposing of replaced parts. B HP PageWide C500 Press Customer Self-Repair Document (CSR) English Edition CSR Level: Part Number: Part Name: Frequency: Document ID: Revision: Date: Replacing a Dogmatix Board CSR A CX257-00112 DOGMATIX PCBA WITH PROGRAMMING FILES as needed c05942225 Rev.
CSR OPV Interface - Replacing a Tornado Assembly
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Replacing a Tornado Assembly 1 Insert screw in circular hole first 2 Insert screws in slotted holes 9. Preliminary Reconnect the two cables and secure the cables with a cable tie. 10.Close the OPV Interface left service door. 11.Press the Reset button on the main operator console. 1 Reset button Note: Alternatively, press the Reset button on the secondary operator console. 4/4 Rev. OPV Interface -
Replacing a Tornado Assembly 1 Insert screw in circular hole first 2 Insert screws in slotted holes 9. Preliminary Reconnect the two cables and secure the cables with a cable tie. 10.Close the OPV Interface left service door. 11.Press the Reset button on the main operator console. 1 Reset button Note: Alternatively, press the Reset button on the secondary operator console. 4/4 Rev. OPV Interface -
