Packer Arm Installation
Page 17
a. Manually raise the lower packer arm cylinder until it touches the rewinder expanding shaft cylinder. c. Use a filler gauge to ensure that the two cylinders are horizontally parallel and vertically parallelUse the following points: two opposite end points and one middle point. b. Use a level to ensure that the lower packer arm cylinder is leveled. To align the packer arm idler cylinder, use the external packer arm bolts as push and pull mechanisms. Installing the external packer arm assembly 15 d.
a. Manually raise the lower packer arm cylinder until it touches the rewinder expanding shaft cylinder. c. Use a filler gauge to ensure that the two cylinders are horizontally parallel and vertically parallelUse the following points: two opposite end points and one middle point. b. Use a level to ensure that the lower packer arm cylinder is leveled. To align the packer arm idler cylinder, use the external packer arm bolts as push and pull mechanisms. Installing the external packer arm assembly 15 d.
Packer Arm Installation
Page 30
2. Use a feeler gauge to ensure that the two cylinders are horizontally parallel and vertically parallel. To level and align the packer arm idler cylinder, use the external packer arm bolts and bushings as push and pull mechanisms. 28 Chapter 2 Procedures Use the following points: two opposite end points and one middle point. 4. Manually raise the lower packer arm cylinder until it touches the rewinder expanding shaft cylinder. 3.
2. Use a feeler gauge to ensure that the two cylinders are horizontally parallel and vertically parallel. To level and align the packer arm idler cylinder, use the external packer arm bolts and bushings as push and pull mechanisms. 28 Chapter 2 Procedures Use the following points: two opposite end points and one middle point. 4. Manually raise the lower packer arm cylinder until it touches the rewinder expanding shaft cylinder. 3.
Rewinder Service
Page 9
Perform "Calibrating the rewinder on page 6" on page 9 to calibrate the rewinder. Manually rotate the dancer counter-clockwise until the DVM display value is now calibrated to the central position of approximately -40° as shown below . 6 Chapter 2 ...
Perform "Calibrating the rewinder on page 6" on page 9 to calibrate the rewinder. Manually rotate the dancer counter-clockwise until the DVM display value is now calibrated to the central position of approximately -40° as shown below . 6 Chapter 2 ...
Rewinder Service
Page 11
Select Roll Diameter window by pressing the next page icon . 2. The dancer may rotate slightly and stop exactly at an angle of the empty core, and enter the value in the Small diameter Setup field. 8 Chapter 2 Procedures Measure the diameter of approximately +40°. 4. Manually rotate the dancer clockwise until it is at the angle +40°. Press the button for more than two seconds. At the TSP Calibration at the TSP. Calibrating the ultrasonic sensor Ultrasonic sensor calibration. 1.
Select Roll Diameter window by pressing the next page icon . 2. The dancer may rotate slightly and stop exactly at an angle of the empty core, and enter the value in the Small diameter Setup field. 8 Chapter 2 Procedures Measure the diameter of approximately +40°. 4. Manually rotate the dancer clockwise until it is at the angle +40°. Press the button for more than two seconds. At the TSP Calibration at the TSP. Calibrating the ultrasonic sensor Ultrasonic sensor calibration. 1.
Rewinder Service
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2. b. Install the external packer arm assembly on the base. 1 Base 2 External packer arm assembly 3. Use a filler gauge to ensure that the two cylinders are horizontally parallel and vertically parallel Use the following points: two opposite end points and one middle point. 40 Chapter 2 Procedures c. Use a level to ensure that the lower packer arm cylinder is leveled. Manually raise the lower packer arm cylinder until it touches the rewinder expanding shaft cylinder. To level the external packer arm assembly: a.
2. b. Install the external packer arm assembly on the base. 1 Base 2 External packer arm assembly 3. Use a filler gauge to ensure that the two cylinders are horizontally parallel and vertically parallel Use the following points: two opposite end points and one middle point. 40 Chapter 2 Procedures c. Use a level to ensure that the lower packer arm cylinder is leveled. Manually raise the lower packer arm cylinder until it touches the rewinder expanding shaft cylinder. To level the external packer arm assembly: a.
Rewinder Service
Page 64
Go to parameter 4. 4. Go to parameter 31 (center offset) & set the value to 0. 9. Please check if the ultrasonic edge sensor moves in manual mode and automatic mode: 11. After this stage, start a calibration run. Go to parameter 3 & set the value to 42 (extended setup). 8. If the ultrasonic edge ...
Go to parameter 4. 4. Go to parameter 31 (center offset) & set the value to 0. 9. Please check if the ultrasonic edge sensor moves in manual mode and automatic mode: 11. After this stage, start a calibration run. Go to parameter 3 & set the value to 42 (extended setup). 8. If the ultrasonic edge ...
Rewinder Service
Page 84
... unwound edge to predetermined thickness (1.1mm, 0.6mm and 0.3mm). 5. The greater the distance traveled (d), the lower the blocking. Measure the dimensions of the rolls (diameter). 4. manually unwind to the floor. 6. After reaching the floor, the roll will slow down the ramp. 7. 1. Prepare the ramp as shown below. 2.
... unwound edge to predetermined thickness (1.1mm, 0.6mm and 0.3mm). 5. The greater the distance traveled (d), the lower the blocking. Measure the dimensions of the rolls (diameter). 4. manually unwind to the floor. 6. After reaching the floor, the roll will slow down the ramp. 7. 1. Prepare the ramp as shown below. 2.
Indigo Technical Tips and Workarounds
Page 32
...) by the ILP to wipe off all remaining primer off the rollers once the wash is activated), dry the coating rollers after every automatic and manual wash performed by raising the latch. ● Remove the rubber coating roller. 28 Chapter 15 ILP Cleaning Guide When switching between jobs (when ILP is... describe how to wipe off all remaining primer from all the coating rollers and all remaining primer off the rollers. 15 ILP Cleaning Guide System: HP Indigo WS6600 Digital Press 1. c.
...) by the ILP to wipe off all remaining primer off the rollers once the wash is activated), dry the coating rollers after every automatic and manual wash performed by raising the latch. ● Remove the rubber coating roller. 28 Chapter 15 ILP Cleaning Guide When switching between jobs (when ILP is... describe how to wipe off all remaining primer from all the coating rollers and all remaining primer off the rollers. 15 ILP Cleaning Guide System: HP Indigo WS6600 Digital Press 1. c.
Indigo Technical Tips and Workarounds
Page 45
... the "ENCODER_PULSE_OVERFLOW & ENCODER_SEP_PULSE_NOT_CONSISTENT"error. 2. c. 21 ILS error when running wizard 41 Manually roll the substrate through the press for a few meters so that there is print-free substrate under the scanners. Part Numbers N/A ILS error when running wizard System: HP Indigo WS6600 Digital Press 1. Shut down the press software. Instructions a. Delete the contents of...
... the "ENCODER_PULSE_OVERFLOW & ENCODER_SEP_PULSE_NOT_CONSISTENT"error. 2. c. 21 ILS error when running wizard 41 Manually roll the substrate through the press for a few meters so that there is print-free substrate under the scanners. Part Numbers N/A ILS error when running wizard System: HP Indigo WS6600 Digital Press 1. Shut down the press software. Instructions a. Delete the contents of...
Indigo Technical Tips and Workarounds
Page 61
... optical density of Substrate definitions when using HP ElectroInk White and HP ElectroInk White Plus, above. iii. Install a transparent substrate (not a label substrate) in G-mode). Calibrating HP ElectroInk White Plus NOTE: Calibrating the HP ElectroInk White Plus ink should be performed ...only on clear or transparent substrates (and not label substrates). Define the clear substrate as measured manually using an external densitometer set to the...
... optical density of Substrate definitions when using HP ElectroInk White and HP ElectroInk White Plus, above. iii. Install a transparent substrate (not a label substrate) in G-mode). Calibrating HP ElectroInk White Plus NOTE: Calibrating the HP ElectroInk White Plus ink should be performed ...only on clear or transparent substrates (and not label substrates). Define the clear substrate as measured manually using an external densitometer set to the...
Side Fog Troubleshooting
Page 5
... this chapter, one by 1-2 steps on both sides (front and rear). Bypass the ILS and calibrate the first transfer manually. 2. If the press does not have an ILS, calibrate the first transfer manually. 3. Run the self-calibration wizard. c. For example (see below to increase first transfer pressure. 1. Check for side fog as...
... this chapter, one by 1-2 steps on both sides (front and rear). Bypass the ILS and calibrate the first transfer manually. 2. If the press does not have an ILS, calibrate the first transfer manually. 3. Run the self-calibration wizard. c. For example (see below to increase first transfer pressure. 1. Check for side fog as...
Side Fog Troubleshooting
Page 8
... the reservoir. Dripping and Side Fog on page 1". 2. Dynamic Flow System (DFS) troubleshooting procedures. 2. If any loose screws. 3. Perform the Cleaning Station Flow Calibration wizard manually and verify that the imaging oil tubes to and from the cleaning station are not clogged or bent. Check for side fog as described in...
... the reservoir. Dripping and Side Fog on page 1". 2. Dynamic Flow System (DFS) troubleshooting procedures. 2. If any loose screws. 3. Perform the Cleaning Station Flow Calibration wizard manually and verify that the imaging oil tubes to and from the cleaning station are not clogged or bent. Check for side fog as described in...
Dripping Prevention and ITM Heating Hood Service -- CA393-10100 Rev 00
Page 52
... on how to Calibrating cleaning station imaging oil flow (CA393-04840). NOTE: For tips on the press. 20. If the wizard does not work, perform manual Cleaning Station Flow Calibration: NOTE: Two people are needed for this is above 2500 (imgingoiltopic > imoCleanstationCtrlVoltage > IO_clean_station_control_voltage), and that the Cleaning Station Flow Calibration wizard...
... on how to Calibrating cleaning station imaging oil flow (CA393-04840). NOTE: For tips on the press. 20. If the wizard does not work, perform manual Cleaning Station Flow Calibration: NOTE: Two people are needed for this is above 2500 (imgingoiltopic > imoCleanstationCtrlVoltage > IO_clean_station_control_voltage), and that the Cleaning Station Flow Calibration wizard...
Dripping Prevention and ITM Heating Hood Service -- CA393-10100 Rev 00
Page 55
... you need to adjust the flow rate (because it did not reach 4200 ml), go to the reservoir. Figure 3-28 Systab Table Editor - Perform the manual imaging oil flow calibration procedure each time you reach the correct value, reconnect the imaging oil return hose to Systab > ImagingOilTopic > ImoCleanStationCtrlVoltag. After you change...
... you need to adjust the flow rate (because it did not reach 4200 ml), go to the reservoir. Figure 3-28 Systab Table Editor - Perform the manual imaging oil flow calibration procedure each time you reach the correct value, reconnect the imaging oil return hose to Systab > ImagingOilTopic > ImoCleanStationCtrlVoltag. After you change...
ITM Bearings Alignment
Page 34
Tighten the front locking ring in place, as follows: a. Manually rotate and jiggle the drums to 4 Nm force. This is set to screw the locking ring in place until the locking ring no longer moves ...
Tighten the front locking ring in place, as follows: a. Manually rotate and jiggle the drums to 4 Nm force. This is set to screw the locking ring in place until the locking ring no longer moves ...
Long Term Shutdown for Indigo WS6000 Series Digital Presses and Indigo W7200 Series Digital Presses -- CA393-09200 Rev 01
Page 4
... the BIDs. Run the Dry BIDs wizard. 9. Remove all the engine drums gears. It is inside the charge roller assembly. During the OFIR cleaning cycle, manually clean the ink pumps and tanks. Check the quality of the colors). Grease and oil the gears. 16. Clean all of the inks into closed...
... the BIDs. Run the Dry BIDs wizard. 9. Remove all the engine drums gears. It is inside the charge roller assembly. During the OFIR cleaning cycle, manually clean the ink pumps and tanks. Check the quality of the colors). Grease and oil the gears. 16. Clean all of the inks into closed...
Baseline procedure -- CA393-03500 Rev 04
Page 17
... the press. 20. b. Select Print Care > Maintenance > Subsystem Calibration Procedures > Imaging Oil Flow > Cleaning Station Flow Calibration Wizard. If the wizard does not work, perform manual Cleaning Station Flow Calibration: NOTE: Two people are needed for this is disengaged. Verify that the Cleaning Station Flow Calibration wizard did not succeed to...
... the press. 20. b. Select Print Care > Maintenance > Subsystem Calibration Procedures > Imaging Oil Flow > Cleaning Station Flow Calibration Wizard. If the wizard does not work, perform manual Cleaning Station Flow Calibration: NOTE: Two people are needed for this is disengaged. Verify that the Cleaning Station Flow Calibration wizard did not succeed to...
Baseline procedure -- CA393-03500 Rev 04
Page 20
n. Perform the manual imaging oil flow calibration procedure each time you change the value in steps of the Feed Blanket Fan Modulation (FFM) 18 Chapter 2 Procedures If you ...
n. Perform the manual imaging oil flow calibration procedure each time you change the value in steps of the Feed Blanket Fan Modulation (FFM) 18 Chapter 2 Procedures If you ...
Working with Indigo ElectroInk Invisible Yellow and Blue for Indigo WS6600 WS6800 and 6900 Digital PressesHow-to Guide
Page 4
... Invisible Yellow and Blue ...2 2 Procedures ...3 Cleaning the ink station before building the HP Indigo Invisible ElectroInks 3 Installing HP Indigo Invisible Yellow and Blue ElectroInks...3 Building the HP Indigo Invisible ElectroInks ...4 Installing Invisible Ink...4 Building Invisible ElectroInk...5 Performing manual BID engage...7 Removing and storing HP Indigo Invisible ElectroInks and BID...7 3 Troubleshooting ...9 Appendix A Service and support ...10 Printing instructions...10 Appendix...
... Invisible Yellow and Blue ...2 2 Procedures ...3 Cleaning the ink station before building the HP Indigo Invisible ElectroInks 3 Installing HP Indigo Invisible Yellow and Blue ElectroInks...3 Building the HP Indigo Invisible ElectroInks ...4 Installing Invisible Ink...4 Building Invisible ElectroInk...5 Performing manual BID engage...7 Removing and storing HP Indigo Invisible ElectroInks and BID...7 3 Troubleshooting ...9 Appendix A Service and support ...10 Printing instructions...10 Appendix...
Working with Indigo ElectroInk Invisible Yellow and Blue for Indigo WS6600 WS6800 and 6900 Digital PressesHow-to Guide
Page 6
... white backing. ● Some substrates (mostly papers) include whiteners which give a strong luminescence under UV light. UV properties of the HP Indigo ElectroInk Invisible Yellow and Blue Visibility under UV light (tested with lighting of contamination in the ink tank. ● As these finishing...1 Overview However, some varnishes and laminates include UV blockers, or have not been tested for HP Indigo WS6600 presses and up. You need to perform the BID calibration manually (see instructions in Performing manual BID engage on page 7). ● For the Invisible Blue, in the ink tank and ...
... white backing. ● Some substrates (mostly papers) include whiteners which give a strong luminescence under UV light. UV properties of the HP Indigo ElectroInk Invisible Yellow and Blue Visibility under UV light (tested with lighting of contamination in the ink tank. ● As these finishing...1 Overview However, some varnishes and laminates include UV blockers, or have not been tested for HP Indigo WS6600 presses and up. You need to perform the BID calibration manually (see instructions in Performing manual BID engage on page 7). ● For the Invisible Blue, in the ink tank and ...