Packer Arm Installation
Page 11
From the bottom of the cylinder plate, tighten the four cylinder plate screws. 12. Install the electro-pneumatic regulator in the base using 4 hex M6 screws. Installing the internal packer arm assembly 9 11.
From the bottom of the cylinder plate, tighten the four cylinder plate screws. 12. Install the electro-pneumatic regulator in the base using 4 hex M6 screws. Installing the internal packer arm assembly 9 11.
Packer Arm Installation
Page 17
a. b. Use a level to ensure that the lower packer arm cylinder is leveled. Use a filler gauge to ensure that the two cylinders are horizontally parallel and vertically parallelUse the following points: two opposite end points and one middle point. c. To align the packer arm idler cylinder, use the external packer arm bolts as push and pull mechanisms. Installing the external packer arm assembly 15 d. Manually raise the lower packer arm cylinder until it touches the rewinder expanding shaft cylinder.
a. b. Use a level to ensure that the lower packer arm cylinder is leveled. Use a filler gauge to ensure that the two cylinders are horizontally parallel and vertically parallelUse the following points: two opposite end points and one middle point. c. To align the packer arm idler cylinder, use the external packer arm bolts as push and pull mechanisms. Installing the external packer arm assembly 15 d. Manually raise the lower packer arm cylinder until it touches the rewinder expanding shaft cylinder.
Packer Arm Installation
Page 19
Do not use more than 0.16 Nm force to tighten the screws. NOTE: During the installation, make sure that the pressure gauge screws are not over-tightened. Installing the clamp tube 17 Installing the clamp tube Connect the clamp tube as shown. This may damage the unit.
Do not use more than 0.16 Nm force to tighten the screws. NOTE: During the installation, make sure that the pressure gauge screws are not over-tightened. Installing the clamp tube 17 Installing the clamp tube Connect the clamp tube as shown. This may damage the unit.
Packer Arm Installation
Page 29
Completing the installation Level the external packer arm assembly, as follows: 1. Use a level to 0.2 bars. 7. 6. Set the air pressure to ensure that the lower packer arm cylinder is leveled. Mount the packer arm threading label (p/n CA396-00880) onto the rewinder. 8. Turn on the pressStart the press software. Completing the installation 27
Completing the installation Level the external packer arm assembly, as follows: 1. Use a level to 0.2 bars. 7. 6. Set the air pressure to ensure that the lower packer arm cylinder is leveled. Mount the packer arm threading label (p/n CA396-00880) onto the rewinder. 8. Turn on the pressStart the press software. Completing the installation 27
Packer Arm Installation
Page 30
Use the following points: two opposite end points and one middle point. 4. Manually raise the lower packer arm cylinder until it touches the rewinder expanding shaft cylinder. 3. To level and align the packer arm idler cylinder, use the external packer arm bolts and bushings as push and pull mechanisms. 28 Chapter 2 Procedures Use a feeler gauge to ensure that the two cylinders are horizontally parallel and vertically parallel. 2.
Use the following points: two opposite end points and one middle point. 4. Manually raise the lower packer arm cylinder until it touches the rewinder expanding shaft cylinder. 3. To level and align the packer arm idler cylinder, use the external packer arm bolts and bushings as push and pull mechanisms. 28 Chapter 2 Procedures Use a feeler gauge to ensure that the two cylinders are horizontally parallel and vertically parallel. 2.
Rewinder Service
Page 6
.... ● Disconnect the 6-pin molex connector at J43 on the rewinder that involves electrical issues: 1. Disconnect the press from all sources of electrical power by using the Main Supply Disconnect switch mounted near the press. 6. Calibrating the dancer potentiometer To calibrate the dancer potentiometer: NOTE: The press should remain powered up...
.... ● Disconnect the 6-pin molex connector at J43 on the rewinder that involves electrical issues: 1. Disconnect the press from all sources of electrical power by using the Main Supply Disconnect switch mounted near the press. 6. Calibrating the dancer potentiometer To calibrate the dancer potentiometer: NOTE: The press should remain powered up...
Rewinder Service
Page 7
3 Potentiometer cable At the rewinder potentiometer Follow these steps to the rotating arm shaft of the dancer. 1 Dancer arm shaft 2 Hex 2.0 mm set screw securing the potentiometer coupling to calibrate at the rewinder potentiometer. 1. Use a 2.0 mm Hex key to loosen the set screw 3 Coupling 4 Potentiometer 4 Chapter 2 Procedures
3 Potentiometer cable At the rewinder potentiometer Follow these steps to the rotating arm shaft of the dancer. 1 Dancer arm shaft 2 Hex 2.0 mm set screw securing the potentiometer coupling to calibrate at the rewinder potentiometer. 1. Use a 2.0 mm Hex key to loosen the set screw 3 Coupling 4 Potentiometer 4 Chapter 2 Procedures
Rewinder Service
Page 14
... access to remove the splicing table in the "Introduction on . Disconnect the input and output air hoses to the cylinder. 6. Install the new glass cylinder using the original two screws. 5. Remove the two screws from both sides of the splicing table. Preparation for replacing an idler 11 Removing the splicing table...
... access to remove the splicing table in the "Introduction on . Disconnect the input and output air hoses to the cylinder. 6. Install the new glass cylinder using the original two screws. 5. Remove the two screws from both sides of the splicing table. Preparation for replacing an idler 11 Removing the splicing table...
Rewinder Service
Page 16
... for later reinstallation. 3. Do not tighten the securing screws. 5. Check the leveling and alignment of the new idler roller relative to the dancer rollers using the original screws and screw bushings. Shut down the press. 2. Remove the idler and idler bushing. 1 Idler roller securing screw 2 Idler roller Diameter...Check the leveling on the RW chassis. 6. Remove the three hex M6 screws and screw bushings securing the idler bushing to the rewinder using a level and the alignment jig as follows: At the rewinder 13 Install the new idler and bushing to the rewinder inner wall.
... for later reinstallation. 3. Do not tighten the securing screws. 5. Check the leveling and alignment of the new idler roller relative to the dancer rollers using the original screws and screw bushings. Shut down the press. 2. Remove the idler and idler bushing. 1 Idler roller securing screw 2 Idler roller Diameter...Check the leveling on the RW chassis. 6. Remove the three hex M6 screws and screw bushings securing the idler bushing to the rewinder using a level and the alignment jig as follows: At the rewinder 13 Install the new idler and bushing to the rewinder inner wall.
Rewinder Service
Page 17
c. Tighten the idler roller securing screws. 14 Chapter 2 Procedures a. Loosen the idler roller securing screws. 1, 2 Securing screws 3 Bushings b. Align the roller's bushings to the roller's shaft using the level.
c. Tighten the idler roller securing screws. 14 Chapter 2 Procedures a. Loosen the idler roller securing screws. 1, 2 Securing screws 3 Bushings b. Align the roller's bushings to the roller's shaft using the level.
Rewinder Service
Page 18
d. At the rewinder 15 If the rewinder splicing table is removed, use the alignment jig as shown below . Otherwise, place the alignment jig between the relevant rewinder and the press rollers to align the new rewinder roller as shown below .
d. At the rewinder 15 If the rewinder splicing table is removed, use the alignment jig as shown below . Otherwise, place the alignment jig between the relevant rewinder and the press rollers to align the new rewinder roller as shown below .
Rewinder Service
Page 19
... of Hex M6 screws and washers to reinstall the splicing table. Make sure to connect the correct input and output tubes to the splicing table using tie wraps. 8. Attach the air tubes to their respective input and output at the clamps. 7. Install the six sets of the rewinder wall to the...
... of Hex M6 screws and washers to reinstall the splicing table. Make sure to connect the correct input and output tubes to the splicing table using tie wraps. 8. Attach the air tubes to their respective input and output at the clamps. 7. Install the six sets of the rewinder wall to the...
Rewinder Service
Page 20
.... Turn off or disconnect the compressed air supply to the press. 4. Replacing the motor and/or motor gear 17 Remove the motor gear guard by using the Main Supply Disconnect switch mounted near the press. 6.
.... Turn off or disconnect the compressed air supply to the press. 4. Replacing the motor and/or motor gear 17 Remove the motor gear guard by using the Main Supply Disconnect switch mounted near the press. 6.
Rewinder Service
Page 21
3. Use a hex M8 key to loosen the four gear securing screws securing the motor gear plate to the moving shelf assembly. 1 Rewinder drive 2 Gear securing screws (x4) 3 Motor 4 Belt tension adjustment screw 5 Motor drive 6 Motor gear plate 7 Gear drive belt 18 Chapter 2 Procedures
3. Use a hex M8 key to loosen the four gear securing screws securing the motor gear plate to the moving shelf assembly. 1 Rewinder drive 2 Gear securing screws (x4) 3 Motor 4 Belt tension adjustment screw 5 Motor drive 6 Motor gear plate 7 Gear drive belt 18 Chapter 2 Procedures
Rewinder Service
Page 23
Insert the four gear securing screws and washers into the screw grooves of the servo motor. Reinstall the motor gear guard using the original screws and washers. 10. Make sure that the moving shelf assembly. 11. Remove the motor gear assembly and place on the drive gear. ... Hex M6 screws and washers securing the gear to the moving shelf assembly. 15. Slide the motor gear plate to the new gear and secure using the original two securing screws. 17. Replacing the servo motor Replacement of the plate, but do not tighten completely. 13. Mount the motor gear assembly...
Insert the four gear securing screws and washers into the screw grooves of the servo motor. Reinstall the motor gear guard using the original screws and washers. 10. Make sure that the moving shelf assembly. 11. Remove the motor gear assembly and place on the drive gear. ... Hex M6 screws and washers securing the gear to the moving shelf assembly. 15. Slide the motor gear plate to the new gear and secure using the original two securing screws. 17. Replacing the servo motor Replacement of the plate, but do not tighten completely. 13. Mount the motor gear assembly...
Rewinder Service
Page 38
Connect the electro-pneumatic regulator plug. Installing the internal packer arm assembly 35 Install the electro-pneumatic regulator in the base using 4 hex M6 screws. 13. 12.
Connect the electro-pneumatic regulator plug. Installing the internal packer arm assembly 35 Install the electro-pneumatic regulator in the base using 4 hex M6 screws. 13. 12.
Rewinder Service
Page 43
Manually raise the lower packer arm cylinder until it touches the rewinder expanding shaft cylinder. c. b. Use a level to ensure that the lower packer arm cylinder is leveled. Install the external packer arm assembly on the base. 1 Base 2 External packer arm assembly 3. To level the external packer arm assembly: a. 2. Use a filler gauge to ensure that the two cylinders are horizontally parallel and vertically parallel Use the following points: two opposite end points and one middle point. 40 Chapter 2 Procedures
Manually raise the lower packer arm cylinder until it touches the rewinder expanding shaft cylinder. c. b. Use a level to ensure that the lower packer arm cylinder is leveled. Install the external packer arm assembly on the base. 1 Base 2 External packer arm assembly 3. To level the external packer arm assembly: a. 2. Use a filler gauge to ensure that the two cylinders are horizontally parallel and vertically parallel Use the following points: two opposite end points and one middle point. 40 Chapter 2 Procedures
Rewinder Service
Page 44
...-2334) into three separate tubes, as push and pull mechanisms. Preparing the tubes Preparation to install the tubes. 1. To align the packer arm idler cylinder, use the external packer arm bolts as follows: Tube Name Main tube Short tube Engagement tube 2. Install the tubes as follows: Length 55 mm 11 mm...
...-2334) into three separate tubes, as push and pull mechanisms. Preparing the tubes Preparation to install the tubes. 1. To align the packer arm idler cylinder, use the external packer arm bolts as follows: Tube Name Main tube Short tube Engagement tube 2. Install the tubes as follows: Length 55 mm 11 mm...
Rewinder Service
Page 59
...page 28" . b. Aligning the packer arm To align the packer arm: 1. Mount the new idler and install using a level and a feeler gauge. Mount the new clamp and secure using the alignment jig. 2. To replace the clamp within the packer arm adjustable external assembly: a. Remove clamp and discard....idler roller does not align correctly parallel to almost engage position. 56 Chapter 2 Procedures Use air pressure to set the packer arm to the expanding shaft, align the packer arm using the original screws. Save the securing screws. After the packer arm is parallel relative ...
...page 28" . b. Aligning the packer arm To align the packer arm: 1. Mount the new idler and install using a level and a feeler gauge. Mount the new clamp and secure using the alignment jig. 2. To replace the clamp within the packer arm adjustable external assembly: a. Remove clamp and discard....idler roller does not align correctly parallel to almost engage position. 56 Chapter 2 Procedures Use air pressure to set the packer arm to the expanding shaft, align the packer arm using the original screws. Save the securing screws. After the packer arm is parallel relative ...
Rewinder Service
Page 60
NOTE: The packer arm alignment procedure is parallel relative to the expanding shaft using a level positioned as shown below. Replacing the web guide 57 Check that the lower pack arm roller is similar to the rewinder. 2. Shut off the power to idler roller alignment procedure. 4. Remove the substrate roll from the drive shaft. Replacing the web guide Replacement of the web guide. 1. 3. Align the packer arm relative to the expanding shaft using a feeler gauge at the end and middle points.
NOTE: The packer arm alignment procedure is parallel relative to the expanding shaft using a level positioned as shown below. Replacing the web guide 57 Check that the lower pack arm roller is similar to the rewinder. 2. Shut off the power to idler roller alignment procedure. 4. Remove the substrate roll from the drive shaft. Replacing the web guide Replacement of the web guide. 1. 3. Align the packer arm relative to the expanding shaft using a feeler gauge at the end and middle points.
