Service Manual
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...Stepper Motor 8Ć62 Removal 8Ć62 Installation 8Ć62 Refill Interconnect PCA 8Ć64 Removal 8Ć64 Installation 8Ć64 XĆAxis Assembly 8Ć66 Removal 8Ć66 Installation 8Ć67 Overdrive Assembly and Drive Roller (Only Applicable to HP DesignJets... cable 8Ć88 Installation of the refill interconnect cable 8Ć88 Media Button (Only Applicable to HP DesignJets 3500CP and 3000CP) . . . . . 8Ć90 Removal 8Ć90 Installation 8Ć90 9 Preventive Maintenance Moisture on the Printer 9Ć2 viii Contents HP DesignJet CP Series...
...Stepper Motor 8Ć62 Removal 8Ć62 Installation 8Ć62 Refill Interconnect PCA 8Ć64 Removal 8Ć64 Installation 8Ć64 XĆAxis Assembly 8Ć66 Removal 8Ć66 Installation 8Ć67 Overdrive Assembly and Drive Roller (Only Applicable to HP DesignJets... cable 8Ć88 Installation of the refill interconnect cable 8Ć88 Media Button (Only Applicable to HP DesignJets 3500CP and 3000CP) . . . . . 8Ć90 Removal 8Ć90 Installation 8Ć90 9 Preventive Maintenance Moisture on the Printer 9Ć2 viii Contents HP DesignJet CP Series...
Service Manual
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...262;4 Scheduled Maintenance 9Ć4 Level of Printer Usage 9Ć4 Preventive Maintenance Kit Ć Part Number C4704Ć60198 9Ć5 YĆaxis Maintenance Parts 9Ć5 10 Functional Overview DesignJet 2500CPĆPostScript SKU 10Ć3 DesignJet 2000CPĆRTL SKU 10Ć3 Printed...;5 Refill Assembly 10Ć5 Elevator Assembly 10Ć6 XĆAxis Assembly 10Ć6 Electronics Module 10Ć6 Stepper Motors 10Ć7 Sensors 10Ć7 Line Sensor 10Ć7 Cover Sensors 10Ć7 Mechanical Interface Sensors 10Ć8 HP DesignJet CP Series Printers Contents...
...262;4 Scheduled Maintenance 9Ć4 Level of Printer Usage 9Ć4 Preventive Maintenance Kit Ć Part Number C4704Ć60198 9Ć5 YĆaxis Maintenance Parts 9Ć5 10 Functional Overview DesignJet 2500CPĆPostScript SKU 10Ć3 DesignJet 2000CPĆRTL SKU 10Ć3 Printed...;5 Refill Assembly 10Ć5 Elevator Assembly 10Ć6 XĆAxis Assembly 10Ć6 Electronics Module 10Ć6 Stepper Motors 10Ć7 Sensors 10Ć7 Line Sensor 10Ć7 Cover Sensors 10Ć7 Mechanical Interface Sensors 10Ć8 HP DesignJet CP Series Printers Contents...
Service Manual
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... Error: Problem Description: Corrective Action: 010035 0XABCDEF One of each letter is OK. D ³ Service station (ZĆaxis) Stepper Motor Failed. B ³ Refill Stepper Motor Failed. C ³ Primer Stepper Motor Failed. System Error Codes HP DesignJet CP Series Printers 2-9 If the value of each letter is 0, then the component is different from 0 then the component has failed...
... Error: Problem Description: Corrective Action: 010035 0XABCDEF One of each letter is OK. D ³ Service station (ZĆaxis) Stepper Motor Failed. B ³ Refill Stepper Motor Failed. C ³ Primer Stepper Motor Failed. System Error Codes HP DesignJet CP Series Printers 2-9 If the value of each letter is 0, then the component is different from 0 then the component has failed...
Service Manual
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...: Corrective Action: 010036 (see if the Error Code now changes to 010037". D If the Error Code changes to the Refill Stepper Motor then replace the Refill Assembly ' Page 8Ć55. Only replace one component at a time and check if the error has gone before replacing another...262;6. D If the Error is related to determine exactly which component failed. 2-10 HP DesignJet CP Series Printers System Error Codes Using this procedure you will be able to the Service Station Stepper Motors then replace the Service Station Assembly ' Page 8Ć26. Using this procedure you...
...: Corrective Action: 010036 (see if the Error Code now changes to 010037". D If the Error Code changes to the Refill Stepper Motor then replace the Refill Assembly ' Page 8Ć55. Only replace one component at a time and check if the error has gone before replacing another...262;6. D If the Error is related to determine exactly which component failed. 2-10 HP DesignJet CP Series Printers System Error Codes Using this procedure you will be able to the Service Station Stepper Motors then replace the Service Station Assembly ' Page 8Ć26. Using this procedure you...
Service Manual
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... ³ Problem with the XĆaxis. Stepper Motor Bail Refill Service Station (XĆaxis) Service Station (ZĆaxis) Primer Elevator Resistance (ohms) 120 20% 200 20% 54.4 20% 50 20% 46 20% 52 20% System Error Codes HP DesignJet CP Series Printers 2-11 Make sure that you will get a... value of the connectors. This short circuit is causing some of the fuses in the Y/XĆaxis or ANY stepper motor. IF YOU INSTALL A NEW ELECTRONICS MODULE WITHOUT REPLACING THE ...
... ³ Problem with the XĆaxis. Stepper Motor Bail Refill Service Station (XĆaxis) Service Station (ZĆaxis) Primer Elevator Resistance (ohms) 120 20% 200 20% 54.4 20% 50 20% 46 20% 52 20% System Error Codes HP DesignJet CP Series Printers 2-11 Make sure that you will get a... value of the connectors. This short circuit is causing some of the fuses in the Y/XĆaxis or ANY stepper motor. IF YOU INSTALL A NEW ELECTRONICS MODULE WITHOUT REPLACING THE ...
Service Manual
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... the Elevator Assembly ' Page 8Ć52. Try the following: D Make sure that connects the Refill Assembly and Elevator to the Electronics Module) is NOT shorted. D Replace the Refill interconnect cable ' Page 8Ć87. D Replace the Electronics Module ' page 8Ć6. Using this...Stepper Motor is correctly connected to the Electronics Module. Only replace one component at a time and check if the error has gone before replacing another component. Check if the ink cartridges are correctly connected to determine exactly which component failed. 2-20 HP DesignJet CP Series Printers...
... the Elevator Assembly ' Page 8Ć52. Try the following: D Make sure that connects the Refill Assembly and Elevator to the Electronics Module) is NOT shorted. D Replace the Refill interconnect cable ' Page 8Ć87. D Replace the Electronics Module ' page 8Ć6. Using this...Stepper Motor is correctly connected to the Electronics Module. Only replace one component at a time and check if the error has gone before replacing another component. Check if the ink cartridges are correctly connected to determine exactly which component failed. 2-20 HP DesignJet CP Series Printers...
Service Manual
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...;6. System Error Codes HP DesignJet CP Series Printers 2-21 D Replace the Refill Interconnect PCA ' Page 8Ć64. D Replace the Refill Assembly ' Page 8Ć55. System Error: Problem Description: Corrective Action: 020002 Error in finding the Refill Arm home position. Try the following: D Make sure that the Refill Interconnect Cable (the black cable that the Refill stepper motor is correctly...
...;6. System Error Codes HP DesignJet CP Series Printers 2-21 D Replace the Refill Interconnect PCA ' Page 8Ć64. D Replace the Refill Assembly ' Page 8Ć55. System Error: Problem Description: Corrective Action: 020002 Error in finding the Refill Arm home position. Try the following: D Make sure that the Refill Interconnect Cable (the black cable that the Refill stepper motor is correctly...
Service Manual
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...: Corrective Action: 020003 Error in the Refill path. D Replace the Refill Assembly ' Page 8Ć55. D Make sure that the Refill Interconnect Cable (the black cable that the Refill stepper motor is correctly connected to the Electronics ...Refill Stepper Motor and Sensor are no obstacles in finding the Refill Stepper Motor home position. D Make sure that there are correctly connected to determine exactly which component failed. 2-22 HP DesignJet CP Series Printers System Error Codes Try the following: D Perform the Refill Calibration ' page 5Ć8. D Replace the Refill...
...: Corrective Action: 020003 Error in the Refill path. D Replace the Refill Assembly ' Page 8Ć55. D Make sure that the Refill Interconnect Cable (the black cable that the Refill stepper motor is correctly connected to the Electronics ...Refill Stepper Motor and Sensor are no obstacles in finding the Refill Stepper Motor home position. D Make sure that there are correctly connected to determine exactly which component failed. 2-22 HP DesignJet CP Series Printers System Error Codes Try the following: D Perform the Refill Calibration ' page 5Ć8. D Replace the Refill...
Service Manual
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Using this procedure you will be able to the Electronics Module. D Make sure that the Elevator stepper motor is correctly connected to determine exactly which component failed. 2-24 HP DesignJet CP Series Printers System Error Codes D Replace the Refill Interconnect PCA ' Page 8Ć64. Only replace one component at a time and check if the error has...
Using this procedure you will be able to the Electronics Module. D Make sure that the Elevator stepper motor is correctly connected to determine exactly which component failed. 2-24 HP DesignJet CP Series Printers System Error Codes D Replace the Refill Interconnect PCA ' Page 8Ć64. Only replace one component at a time and check if the error has...
Service Manual
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... 4Ć23 The purpose of this test is to verify the operation of the bail stepper motor. 12 Image Quality ' page 4Ć24 The purpose of this test is to verify the image quality attributes of the printer. 13 Printhead ID ' page 4Ć26 The purpose of this test is to check... Applicable 19 Hard Disk Drive Revision ' page 4Ć31 The purpose of this test is to verify the operation of the internal Hard Disk Drive. 4-4 HP DesignJet CP Series Printers Service Tests D Media Sensor. D Right Door Sensor. D Refill Valve Sensors.
... 4Ć23 The purpose of this test is to verify the operation of the bail stepper motor. 12 Image Quality ' page 4Ć24 The purpose of this test is to verify the image quality attributes of the printer. 13 Printhead ID ' page 4Ć26 The purpose of this test is to check... Applicable 19 Hard Disk Drive Revision ' page 4Ć31 The purpose of this test is to verify the operation of the internal Hard Disk Drive. 4-4 HP DesignJet CP Series Printers Service Tests D Media Sensor. D Right Door Sensor. D Refill Valve Sensors.
Service Manual
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Removal and Installation HP DesignJet CP Series Printers 8-3 Starguard Assembly 8Ć60 Bail Stepper Motor 8Ć62 Refill Interconnect PCA 8Ć64 XĆAxis Assembly 8Ć66 Overdrive Assembly and Drive Roller (Only 2500CP/2000CP) . . . . . 8Ć69 Overdrive Assembly and Drive Roller (Only 3500CP/3000CP) . . . . . ... 8Ć81 Pincharm Assemblies, Pincharm Shaft and Pincharm Sensor 8Ć84 Interconnect Cables 8Ć87 Media Button (Only DesignJets 3500CP and 3000CP 8Ć90 Introduction This chapter is a step by starting at the end of each procedure to identify ...
Removal and Installation HP DesignJet CP Series Printers 8-3 Starguard Assembly 8Ć60 Bail Stepper Motor 8Ć62 Refill Interconnect PCA 8Ć64 XĆAxis Assembly 8Ć66 Overdrive Assembly and Drive Roller (Only 2500CP/2000CP) . . . . . 8Ć69 Overdrive Assembly and Drive Roller (Only 3500CP/3000CP) . . . . . ... 8Ć81 Pincharm Assemblies, Pincharm Shaft and Pincharm Sensor 8Ć84 Interconnect Cables 8Ć87 Media Button (Only DesignJets 3500CP and 3000CP 8Ć90 Introduction This chapter is a step by starting at the end of each procedure to identify ...
Service Manual
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.... 8-52 HP DesignJet CP Series Printers Removal and Installation Remove the ink delivery system (Refer to figure 18 ' page 8Ć54 Removal WARNING Switch off the printer and remove the power cord. 1. Disconnect the elevator stepper motor cable from position J9 ELEV STEPPER on the refill interconnect PCA ...User Guide). 2. Window and Top Cover ' page 8Ć15. 2. Disconnect the platform sensor cable from position J5 PLATEF SENSOR on the refill interconnect PCA and release from the cable clamp. 7. Remove the following: 1. Remove the top half of the elevator assembly. 4. Left Hand ...
.... 8-52 HP DesignJet CP Series Printers Removal and Installation Remove the ink delivery system (Refer to figure 18 ' page 8Ć54 Removal WARNING Switch off the printer and remove the power cord. 1. Disconnect the elevator stepper motor cable from position J9 ELEV STEPPER on the refill interconnect PCA ...User Guide). 2. Window and Top Cover ' page 8Ć15. 2. Disconnect the platform sensor cable from position J5 PLATEF SENSOR on the refill interconnect PCA and release from the cable clamp. 7. Remove the following: 1. Remove the top half of the elevator assembly. 4. Left Hand ...
Service Manual
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... PCA. 4. Install the ink delivery system (Refer to the right. 6. Connect the elevator stepper motor cable in service mode. 9. Install the following: 1. Perform D06 Refill Service Test ' page 4Ć16 Removal and Installation HP DesignJet CP Series Printers 8-53 Left Hand Cover ' page 8Ć18. 2. Installation Note: At the same time as performing step one...
... PCA. 4. Install the ink delivery system (Refer to the right. 6. Connect the elevator stepper motor cable in service mode. 9. Install the following: 1. Perform D06 Refill Service Test ' page 4Ć16 Removal and Installation HP DesignJet CP Series Printers 8-53 Left Hand Cover ' page 8Ć18. 2. Installation Note: At the same time as performing step one...
Service Manual
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...the cables to the YĆaxis bracket (item 6). 8. Remove the refill assembly (item 7). Refill Sensor Cable in position J6 DOOR SW 3. Loosen fully the three TĆ20 screws (item 4) from the refill interconnect PCA (item 1): 1. Carefully disconnect from two cable clamps (... and Installation HP DesignJet CP Series Printers 8-55 Refill Assembly Refer to figure 19 ' page 8Ć57 Removal WARNING Switch off the printer and remove the power cord. 1. Valve sensor cable in position J4 VALVE SENSOR 2. Remove the cables from the refill stepper motor the refill stepper motor cable ...
...the cables to the YĆaxis bracket (item 6). 8. Remove the refill assembly (item 7). Refill Sensor Cable in position J6 DOOR SW 3. Loosen fully the three TĆ20 screws (item 4) from the refill interconnect PCA (item 1): 1. Carefully disconnect from two cable clamps (... and Installation HP DesignJet CP Series Printers 8-55 Refill Assembly Refer to figure 19 ' page 8Ć57 Removal WARNING Switch off the printer and remove the power cord. 1. Valve sensor cable in position J4 VALVE SENSOR 2. Remove the cables from the refill stepper motor the refill stepper motor cable ...
Service Manual
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... HP DesignJet CP Series Printers Removal and Installation Installation 1. Perform D06 Refill Service Test 4Ć16 12. Install the refill assembly (item 7) in position J4 VALVE SENSOR 2. Refill Sensor cable in position J3 REFILL SENSOR 5. Connect the following cables to the YĆaxis bracket (item 6). 8. Use a cable clamp to clamp the valve sensor cable and the refill stepper motor...
... HP DesignJet CP Series Printers Removal and Installation Installation 1. Perform D06 Refill Service Test 4Ć16 12. Install the refill assembly (item 7) in position J4 VALVE SENSOR 2. Refill Sensor cable in position J3 REFILL SENSOR 5. Connect the following cables to the YĆaxis bracket (item 6). 8. Use a cable clamp to clamp the valve sensor cable and the refill stepper motor...
Service Manual
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... Service Test ' page 4Ć23 8-62 HP DesignJet CP Series Printers Removal and Installation Remove the top half of the elevator assembly by securing it from position J7 STEPPER MOTOR on the left . 3. Bail Arm Assembly ' page 8Ć58 7. Bail Stepper Motor Refer to the refill interconnect PCA (item 2) in position J7 STEPPER MOTOR. 4. Remove the following : 1.
... Service Test ' page 4Ć23 8-62 HP DesignJet CP Series Printers Removal and Installation Remove the top half of the elevator assembly by securing it from position J7 STEPPER MOTOR on the left . 3. Bail Arm Assembly ' page 8Ć58 7. Bail Stepper Motor Refer to the refill interconnect PCA (item 2) in position J7 STEPPER MOTOR. 4. Remove the following : 1.
Service Manual
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... PCA Right Hand Cover Sensor Window Sensor Front Panel Valve Sensors Humidity Sensor Encoder Strip Sensor Elevator Stepper Motor Elevator Sensor Left Hand Cover Sensor Refill Stepper Motor Refill Sensor Refill Interconnect PCA Bail Motor Front Panel Trailing Cable Main PCA MIO Data Cable Service Station Standby Button ...Axis Motor X-Axis Encoder Hard Disk Drive Power Cable ROM (Code) DRAM (Data) Electronics Module Hard Disk Drive Y-Axis Motor Refill Interconnect Cable Power Switch Cable Power PCA 10-2 HP DesignJet CP Series printers Functional Overview
... PCA Right Hand Cover Sensor Window Sensor Front Panel Valve Sensors Humidity Sensor Encoder Strip Sensor Elevator Stepper Motor Elevator Sensor Left Hand Cover Sensor Refill Stepper Motor Refill Sensor Refill Interconnect PCA Bail Motor Front Panel Trailing Cable Main PCA MIO Data Cable Service Station Standby Button ...Axis Motor X-Axis Encoder Hard Disk Drive Power Cable ROM (Code) DRAM (Data) Electronics Module Hard Disk Drive Y-Axis Motor Refill Interconnect Cable Power Switch Cable Power PCA 10-2 HP DesignJet CP Series printers Functional Overview
Service Manual
Page 314
... refill assembly and the service station. It aligns the printheads to know exactly where it through a labyrinth located under the carriage assembly. D Encoder Strip. D It regulates the distance between the main PCA and the sensors and stepper motors on the YĆaxis assembly. 10-4 HP DesignJet CP Series printers ... assembly. YĆAxis Assembly The YĆaxis Assembly provides accurate left and right motion to the slider rods on the left side of the printer and contains a dc motor. D YĆaxis Belt. D YĆaxis Motor Assembly. The belt is driven by the YĆaxis motor...
... refill assembly and the service station. It aligns the printheads to know exactly where it through a labyrinth located under the carriage assembly. D Encoder Strip. D It regulates the distance between the main PCA and the sensors and stepper motors on the YĆaxis assembly. 10-4 HP DesignJet CP Series printers ... assembly. YĆAxis Assembly The YĆaxis Assembly provides accurate left and right motion to the slider rods on the left side of the printer and contains a dc motor. D YĆaxis Belt. D YĆaxis Motor Assembly. The belt is driven by the YĆaxis motor...
Service Manual
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...three stepper motors on the right hand side to reach the reference colour. D Performs the XĆaxis calibration Other sensors located on the side of the drive roller. They are the temperature and humidity sensors and the encoder strip sensor. Functional Overview HP DesignJet CP Series Printers 10-7...line sensor is then relayed to spit in electronics enclosure. D Detect the media width and skew during paper loading D During printhead refill the Elevator stepper motor moves the elevator assembly up and down . The functions of ink that a printhead has to the main PCA in the ...
...three stepper motors on the right hand side to reach the reference colour. D Performs the XĆaxis calibration Other sensors located on the side of the drive roller. They are the temperature and humidity sensors and the encoder strip sensor. Functional Overview HP DesignJet CP Series Printers 10-7...line sensor is then relayed to spit in electronics enclosure. D Detect the media width and skew during paper loading D During printhead refill the Elevator stepper motor moves the elevator assembly up and down . The functions of ink that a printhead has to the main PCA in the ...
Service Manual
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...Stepper Motor Cable, 8Ć54 Platform Sensor Cable, 8Ć54 Encoder Strip, Encoder Spring, 8Ć32 Encoder Strip Roof, 8Ć32 Entering Service Calibrations, 5Ć5 Service Tests, 4Ć5 HP DesignJet CP Series Printers...;87 Primer Sensor Cable, 8Ć29 Primer Stepper Cable, 8Ć29 Refill Interconnect Cable, 8Ć89 Refill Stepper Motor Cable, 8Ć57 Service Station Interconnect ... 1Ć17, 9Ć4 general, 9Ć2 Printer, 9Ć2 Color, Service Calibration, 5Ć15 Color Alignment Quality Test Pattern, 6Ć14 Color Variation Test Pattern, 6Ć16 Cover Sensors, ...
...Stepper Motor Cable, 8Ć54 Platform Sensor Cable, 8Ć54 Encoder Strip, Encoder Spring, 8Ć32 Encoder Strip Roof, 8Ć32 Entering Service Calibrations, 5Ć5 Service Tests, 4Ć5 HP DesignJet CP Series Printers...;87 Primer Sensor Cable, 8Ć29 Primer Stepper Cable, 8Ć29 Refill Interconnect Cable, 8Ć89 Refill Stepper Motor Cable, 8Ć57 Service Station Interconnect ... 1Ć17, 9Ć4 general, 9Ć2 Printer, 9Ć2 Color, Service Calibration, 5Ć15 Color Alignment Quality Test Pattern, 6Ć14 Color Variation Test Pattern, 6Ć16 Cover Sensors, ...