EcoStar Manual
Page 17
Hayward EcoStar Pump SP3400VSP Thursday 1:27p 1725rpm 380 Watts Timer 1 timer will end at 11:45p
Hayward EcoStar Pump SP3400VSP Thursday 1:27p 1725rpm 380 Watts Timer 1 timer will end at 11:45p
EcoStar Manual
Page 21
SVRS inactive in water During Quick Clean No bathers in Quick Clean mode. press STOP/RESUME again to view Pump is stopped; Input Voltage Within Range Motor Current 1.1A (0-13.0A) Power Usage 225W (0-2650W) Driver: 78C Heatsink: 67C Comm Bus Online (Addr: 1) Event log Press + to resume normal operation.
SVRS inactive in water During Quick Clean No bathers in Quick Clean mode. press STOP/RESUME again to view Pump is stopped; Input Voltage Within Range Motor Current 1.1A (0-13.0A) Power Usage 225W (0-2650W) Driver: 78C Heatsink: 67C Comm Bus Online (Addr: 1) Event log Press + to resume normal operation.
Technical Guide
Page 1
Variable Speed Pump and Drive Technical Guide © 2011 Hayward Pool Products Version 2 Drive FW 1.02 Interface FW 2.55 residential Interface FW 1.00 commercial
Variable Speed Pump and Drive Technical Guide © 2011 Hayward Pool Products Version 2 Drive FW 1.02 Interface FW 2.55 residential Interface FW 1.00 commercial
Technical Guide
Page 4
...6fps * Refer to insure the maximum flow does not exceed the capacity of the pipe and equipment* (fig 1). Existing Pools: When installing the EcoStar on a new pool, care should be taken to ensure proper pipe and equipment sizing to handle the maximum flow required (fig 1). Note: length... of pipe (L) between pump suction port and first elbow or fitting should be at least 5 times pipe size. Plumbing New Pools: When installing the EcoStar on existing pools, care should be taken to equipment manuals for flow rates. 3" ...
...6fps * Refer to insure the maximum flow does not exceed the capacity of the pipe and equipment* (fig 1). Existing Pools: When installing the EcoStar on a new pool, care should be taken to ensure proper pipe and equipment sizing to handle the maximum flow required (fig 1). Note: length... of pipe (L) between pump suction port and first elbow or fitting should be at least 5 times pipe size. Plumbing New Pools: When installing the EcoStar on existing pools, care should be taken to equipment manuals for flow rates. 3" ...
Technical Guide
Page 5
Electrical Remove the electrical cover plate as shown below (fig 2, 3 & 4) Figure 2 Note: If power is removed from the pump, all settings will be protected for at least 5 years. Figure 3 Figure 4 Page 3 Installation -
Electrical Remove the electrical cover plate as shown below (fig 2, 3 & 4) Figure 2 Note: If power is removed from the pump, all settings will be protected for at least 5 years. Figure 3 Figure 4 Page 3 Installation -
Technical Guide
Page 7
Breaker, wire size would be connected first. Note: When connecting high voltage for Canada). Bonding Lug 8 AWG (6 AWG for an EcoStar that is data connected to a Hayward/Goldline control, voltage needs to come directly from a breaker in the control, or in the case of an OnCommand, directly from the... main or sub-panel and not from the filter pump relay. Figure 6 Conduit Connections There are two on the pump. One for high ...
Breaker, wire size would be connected first. Note: When connecting high voltage for Canada). Bonding Lug 8 AWG (6 AWG for an EcoStar that is data connected to a Hayward/Goldline control, voltage needs to come directly from a breaker in the control, or in the case of an OnCommand, directly from the... main or sub-panel and not from the filter pump relay. Figure 6 Conduit Connections There are two on the pump. One for high ...
Technical Guide
Page 11
Attach the six wires to the new data plug as shown, taking care to the mounting bracket with the data plug on the bottom of the bracket (fig 18). 8. Figure 18 Figure 19 Figure 20 Figure 21 Page 9 Attach the interface assembly to note the color and corresponding number on the data plug as you did with the two screws provided (fig 21). Secure the wall mounting bracket and route the six wire data cable through the channel on the pump (fig 20). Install the plug into the interface assembly (fig 19). 9. Installation-Interface/Wall Mount 7.
Attach the six wires to the new data plug as shown, taking care to the mounting bracket with the data plug on the bottom of the bracket (fig 18). 8. Figure 18 Figure 19 Figure 20 Figure 21 Page 9 Attach the interface assembly to note the color and corresponding number on the data plug as you did with the two screws provided (fig 21). Secure the wall mounting bracket and route the six wire data cable through the channel on the pump (fig 20). Install the plug into the interface assembly (fig 19). 9. Installation-Interface/Wall Mount 7.
Technical Guide
Page 12
... run through the second (data) conduit opening and channel (Page 8). 2. Wire 7 on the pump to 2 on the controller, 8 on the pump to 3 on the controller and 1 on 7 EcoStar is data connected to a Hayward/Goldline control, voltage needs to 1 on the pump to 4 to point. Note: When connecting high voltage for data cable The data cable...
... run through the second (data) conduit opening and channel (Page 8). 2. Wire 7 on the pump to 2 on the controller, 8 on the pump to 3 on the controller and 1 on 7 EcoStar is data connected to a Hayward/Goldline control, voltage needs to 1 on the pump to 4 to point. Note: When connecting high voltage for data cable The data cable...
Technical Guide
Page 13
Cable used for data connections should be brought into the "line in" contacts on the Filter Pump Relay from a breaker in motor compartment. Pump power (230 VAC) needs to be rated for the pump (fig 24). Filter Pump Replay AUX Relay AUX Relay AUX Relay Fig 24 Page 11 The "Load Out" side will feed the incoming high voltage for maximum voltage in the control box. Installation-Relay Connected Controls (Non Hayward/Goldline compatible software & third party controls) 1.
Cable used for data connections should be brought into the "line in" contacts on the Filter Pump Relay from a breaker in motor compartment. Pump power (230 VAC) needs to be rated for the pump (fig 24). Filter Pump Replay AUX Relay AUX Relay AUX Relay Fig 24 Page 11 The "Load Out" side will feed the incoming high voltage for maximum voltage in the control box. Installation-Relay Connected Controls (Non Hayward/Goldline compatible software & third party controls) 1.
Technical Guide
Page 14
Filter Pump Replay AUX Relay AUX Relay AUX Relay Fig 25 Page 12 The other leg of the 24 VAC connection on the pump terminal as shown (fig 25). Installation-Relay Connected Controls (Non Hayward/Goldline compatible software & third party controls) 2. 1, 3 and 5 from the pump terminal needs to be wired to the 3. the pump terminal needs to be wired to be line side of 4. One side of the 24 VAC connection on the pump terminal needs to the Load side of the relays in series as shown (fig wired with 2, 4 & 6 on each control relays as shown (fig 25). 25).
Filter Pump Replay AUX Relay AUX Relay AUX Relay Fig 25 Page 12 The other leg of the 24 VAC connection on the pump terminal as shown (fig 25). Installation-Relay Connected Controls (Non Hayward/Goldline compatible software & third party controls) 2. 1, 3 and 5 from the pump terminal needs to be wired to the 3. the pump terminal needs to be wired to be line side of 4. One side of the 24 VAC connection on the pump terminal needs to the Load side of the relays in series as shown (fig wired with 2, 4 & 6 on each control relays as shown (fig 25). 25).
Technical Guide
Page 15
... plus 2 aux relays allows control of speeds available depends on , timer speeds can be controlled. As shown by the charts, the number of 4 speeds Filter Pump Relay 1st Aux (1) 2nd Aux (3) Timer 1 Speed On Off Off Timer 2 Speed On On Off Timer 3 Speed On Off On Timer 4 Speed On On On... Fig 27 Note: The numbers in (blue) on each chart are the corresponding connecting points on the pump for each relay. Installation-Relay Connected Controls (Non Hayward/Goldline compatible software & third party controls) 5.
... plus 2 aux relays allows control of speeds available depends on , timer speeds can be controlled. As shown by the charts, the number of 4 speeds Filter Pump Relay 1st Aux (1) 2nd Aux (3) Timer 1 Speed On Off Off Timer 2 Speed On On Off Timer 3 Speed On Off On Timer 4 Speed On On On... Fig 27 Note: The numbers in (blue) on each chart are the corresponding connecting points on the pump for each relay. Installation-Relay Connected Controls (Non Hayward/Goldline compatible software & third party controls) 5.
Technical Guide
Page 16
... the e-switch for both NO and NC (normally Closed). Refer to be a latching style that is completed and the pump will shut down operation. One side of the 24 VAC on the pump terminal as shown (fig 29). 2. When the switch is pressed the 24v circuit is normally open (NO). Terminal 7 on... the pump terminal and the other leg of the 24 VAC on the pump terminal needs to be wired to 8 on the...
... the e-switch for both NO and NC (normally Closed). Refer to be a latching style that is completed and the pump will shut down operation. One side of the 24 VAC on the pump terminal as shown (fig 29). 2. When the switch is pressed the 24v circuit is normally open (NO). Terminal 7 on... the pump terminal and the other leg of the 24 VAC on the pump terminal needs to be wired to 8 on the...
Technical Guide
Page 17
... set speed for maintenance, end a favorite speed choice or end quick clean. LED will illuminate once the timers have been programmed., even if the pump is not running. The & buttons are used to change the parameters. LED illuminates when favorite speed is an error condition. It will illuminate solid... a specific setup menu. User Interface PRESET SPEEDS 4 buttons that can be programmed to run at a pre-determined speed for a certain length of the pump to edit when in the quick clean mode with pump (1 hour default timer). TIMERS ACTIVE LED LED will illuminate indicating the...
... set speed for maintenance, end a favorite speed choice or end quick clean. LED will illuminate once the timers have been programmed., even if the pump is not running. The & buttons are used to change the parameters. LED illuminates when favorite speed is an error condition. It will illuminate solid... a specific setup menu. User Interface PRESET SPEEDS 4 buttons that can be programmed to run at a pre-determined speed for a certain length of the pump to edit when in the quick clean mode with pump (1 hour default timer). TIMERS ACTIVE LED LED will illuminate indicating the...
Technical Guide
Page 18
Timer 1 will display, then the following screens (fig 31 & 32). Since timer 1 has a factory default setting the pump will come on and run until the timer is supplied to the pump, the pump model will have default setting of 1750 RPM (50%), 7 days a week from 12:00 am - 11:45 pm. 2. Fig 31 Fig 32 Fig 33 Page 16 Press the button (fig 32) to unlock and enter the Configuration menu (fig 33). Press and hold down the & buttons as off. Programming 1. When power is changed or set as shown to select the Configuration menu (fig 33). 3.
Timer 1 will display, then the following screens (fig 31 & 32). Since timer 1 has a factory default setting the pump will come on and run until the timer is supplied to the pump, the pump model will have default setting of 1750 RPM (50%), 7 days a week from 12:00 am - 11:45 pm. 2. Fig 31 Fig 32 Fig 33 Page 16 Press the button (fig 32) to unlock and enter the Configuration menu (fig 33). Press and hold down the & buttons as off. Programming 1. When power is changed or set as shown to select the Configuration menu (fig 33). 3.
Technical Guide
Page 27
... are limited to the Max Settings set . Timer 1 can be changed as relays on control connected pumps. Compatible Software controller: No timer or speed settings necessary. Press the button to run the pump if the data link fails on controller will be factory set to 1725 rpm (50%), 7 day... in Configuration. 1. This is used to continue. 2. Timer 1 will start and stop pump. Fig 51 Fig 52 Page 25 Press the button until you see the Timers Menu (fig 51). Programming-Timers Stand alone/Hayward Stand alone: Both times and speeds need to be set as needed. . Relay Control ...
... are limited to the Max Settings set . Timer 1 can be changed as relays on control connected pumps. Compatible Software controller: No timer or speed settings necessary. Press the button to run the pump if the data link fails on controller will be factory set to 1725 rpm (50%), 7 day... in Configuration. 1. This is used to continue. 2. Timer 1 will start and stop pump. Fig 51 Fig 52 Page 25 Press the button until you see the Timers Menu (fig 51). Programming-Timers Stand alone/Hayward Stand alone: Both times and speeds need to be set as needed. . Relay Control ...
Technical Guide
Page 32
...the current time. 2. Operation 1. The consumption in the stand alone mode. Clear the reason for SVRS Trip then press the Stop/Resume button to the pump a few times. Once configuration is completed and 1 or more of the speed buttons or the quick clean button is pressed. 3. Auto Prime and ...selected or timed. If the error message does not clear, cycle off the power to restart the pump. When the Low Temp Operation is not achieved within 15 minutes. 4. If the EcoStar you will go into the prime mode selected during operation Monday 1:30p 2500 RPM 2000 Watts Low Temp...
...the current time. 2. Operation 1. The consumption in the stand alone mode. Clear the reason for SVRS Trip then press the Stop/Resume button to the pump a few times. Once configuration is completed and 1 or more of the speed buttons or the quick clean button is pressed. 3. Auto Prime and ...selected or timed. If the error message does not clear, cycle off the power to restart the pump. When the Low Temp Operation is not achieved within 15 minutes. 4. If the EcoStar you will go into the prime mode selected during operation Monday 1:30p 2500 RPM 2000 Watts Low Temp...
Technical Guide
Page 33
... the speed and duration that was set speed for cleaning. TIMERS ACTIVE LED LED will stop the pump for 3 seconds after adjusting speed will add the preset speed time up to 12 hrs maximum. Operation Display Screen Fig 62 STOP RESUME When pressed ... will lock in the Speed Setup Menu. Holding down the speed button for maintenance, end a favorite speed choice or end quick clean. Pressed again the pump will illuminate solid when there is not running. CHECK SYSTEM LED LED will resume normal operations. Disables SVRS if included with the SVRS models. Unprotected...
... the speed and duration that was set speed for cleaning. TIMERS ACTIVE LED LED will stop the pump for 3 seconds after adjusting speed will add the preset speed time up to 12 hrs maximum. Operation Display Screen Fig 62 STOP RESUME When pressed ... will lock in the Speed Setup Menu. Holding down the speed button for maintenance, end a favorite speed choice or end quick clean. Pressed again the pump will illuminate solid when there is not running. CHECK SYSTEM LED LED will resume normal operations. Disables SVRS if included with the SVRS models. Unprotected...
Technical Guide
Page 34
... on at 6 am and goes off at 5:45 am Set to run the entire timing sequence at the low speed setting. 6 am pump kicks into speed needed for solar operation. In other . 9 am 12 noon 1 pm 3 pm 5:45 am Timer 1: At 9 am The lower the timer number the ...higher the priority. Page 32 Timer 2: At 1 pm pump kicks into the speed needed for cleaner to timer 8 speed at 12 noon. Goes back to meet spa jet or any water feature requirement. Speed...
... on at 6 am and goes off at 5:45 am Set to run the entire timing sequence at the low speed setting. 6 am pump kicks into speed needed for solar operation. In other . 9 am 12 noon 1 pm 3 pm 5:45 am Timer 1: At 9 am The lower the timer number the ...higher the priority. Page 32 Timer 2: At 1 pm pump kicks into the speed needed for cleaner to timer 8 speed at 12 noon. Goes back to meet spa jet or any water feature requirement. Speed...
Technical Guide
Page 35
Wiring Compartment Cover Interface Assembly Variable Speed Drive Figure 63 Motor/Fan Shroud Motor Page 33 Disassembly/Assembly This guide will only cover the disassembly of the EcoStar is exactly like the standard TriStar pump. The wet end disassembly of the drive and motor area for this guide.
Wiring Compartment Cover Interface Assembly Variable Speed Drive Figure 63 Motor/Fan Shroud Motor Page 33 Disassembly/Assembly This guide will only cover the disassembly of the EcoStar is exactly like the standard TriStar pump. The wet end disassembly of the drive and motor area for this guide.
Technical Guide
Page 36
Remove the wiring compartment cover as shown (fig 64). Remove the screw as shown (fig 65). Shut down power to the pump by moving the breaker supplying power to the pump to the off position. 2. Figure 64 Figure 65 Page 34 Disassembly/Assembly 1.
Remove the wiring compartment cover as shown (fig 64). Remove the screw as shown (fig 65). Shut down power to the pump by moving the breaker supplying power to the pump to the off position. 2. Figure 64 Figure 65 Page 34 Disassembly/Assembly 1.