Assembly Manual
Page 16
NOTE: the rod box retainer (with 2 pre-installed screws) is located on the hardware card. 15 Tools You Will Need Hex Wrenches Are Provided in the Box 3/16" Hex Key for 5/16" Pan Head Allen Bolts : 7/32" Hex Key for 3/8" Pan Head Allen Bolts : 5/32" Hex Key for #10 Cap Screws : These Tools Are Not Provided in the Box Wrench (1/2"), (7/16"), (9/16") and (3/4") or Adjustable Wrench (not provided): Phillips Head Screwdriver (not provided): * Specifications subject to change without notice.
NOTE: the rod box retainer (with 2 pre-installed screws) is located on the hardware card. 15 Tools You Will Need Hex Wrenches Are Provided in the Box 3/16" Hex Key for 5/16" Pan Head Allen Bolts : 7/32" Hex Key for 3/8" Pan Head Allen Bolts : 5/32" Hex Key for #10 Cap Screws : These Tools Are Not Provided in the Box Wrench (1/2"), (7/16"), (9/16") and (3/4") or Adjustable Wrench (not provided): Phillips Head Screwdriver (not provided): * Specifications subject to change without notice.
Assembly Manual
Page 19
... toward the Front Base to allow cables to cover the screw heads. Detail A Note small hole in Handle on the floor, remove the Plastic Plug Covers and separate the Top and Bottom of the Plastic Handle. 18 Assembling Your Bowflex Ultimate® 2 STEP 2 Parts: • Handle and ... Hex Key (5/32") Front Handle Plastic Plug Cover (N) Plastic Plug Cover (H) 2-1 Lay the Handle and Base Assembly down on Right side Hardware (1:1): 2 Cap Screws (#10 X 1") 2 Nut (#10) 2 5.27 Cable Retainer Pins Deeper Hole Detail B The #10 Nuts go in the right side. NOTE: The ...
... toward the Front Base to allow cables to cover the screw heads. Detail A Note small hole in Handle on the floor, remove the Plastic Plug Covers and separate the Top and Bottom of the Plastic Handle. 18 Assembling Your Bowflex Ultimate® 2 STEP 2 Parts: • Handle and ... Hex Key (5/32") Front Handle Plastic Plug Cover (N) Plastic Plug Cover (H) 2-1 Lay the Handle and Base Assembly down on Right side Hardware (1:1): 2 Cap Screws (#10 X 1") 2 Nut (#10) 2 5.27 Cable Retainer Pins Deeper Hole Detail B The #10 Nuts go in the right side. NOTE: The ...
Assembly Manual
Page 22
Feet could crack with Hex Washer Head Screws. 21 Assembling Your Bowflex Ultimate® 2 STEP 4 Front Plastic Cover Parts: • Base Assembly (from step 3) • Front & Rear Plastic Base Covers (Box 2) Tool: • Hex Key (7/32") Pan Head ...
Feet could crack with Hex Washer Head Screws. 21 Assembling Your Bowflex Ultimate® 2 STEP 4 Front Plastic Cover Parts: • Base Assembly (from step 3) • Front & Rear Plastic Base Covers (Box 2) Tool: • Hex Key (7/32") Pan Head ...
Assembly Manual
Page 23
Hardware (1:1): 3 Self Tapping Screws (#10 X 1") 3 Washers (1/4") 5 Washers (3/8") Align with slot in folded position from step 6. 22 Assembling Your Bowflex Ultimate® 2 STEP 6 Parts: • Base Assembly • Rod Box (Box 4) Tools: • Hex Key...6-2 Place the Rod Box through Rear Base and align with holes in base frame. 6-3 Install the 4 3/4" screw first to secure the rear base covers. Hardware (1:1): 2 Self Tapping Screws (#8 X 3/4") #8 x 3/4" Self Tapping Screw 2 Washers (#8) Washer 4 Pan Head Allen Bolt (3/8" X 3/4") 1 Pan Head Allen Bolt (3/8" X 4 3/4") ...
Hardware (1:1): 3 Self Tapping Screws (#10 X 1") 3 Washers (1/4") 5 Washers (3/8") Align with slot in folded position from step 6. 22 Assembling Your Bowflex Ultimate® 2 STEP 6 Parts: • Base Assembly • Rod Box (Box 4) Tools: • Hex Key...6-2 Place the Rod Box through Rear Base and align with holes in base frame. 6-3 Install the 4 3/4" screw first to secure the rear base covers. Hardware (1:1): 2 Self Tapping Screws (#8 X 3/4") #8 x 3/4" Self Tapping Screw 2 Washers (#8) Washer 4 Pan Head Allen Bolt (3/8" X 3/4") 1 Pan Head Allen Bolt (3/8" X 4 3/4") ...
Assembly Manual
Page 24
23 Assembling Your Bowflex Ultimate® 2 After installing the Rod Box in between the two right-side 50 lb. STEP 7B Parts: • 1 Rod Box Retainer Tool: • Phillips Head Screw Driver Note: Rod Box screws must be installed before proceeding. 7B-1 Remove both screws into the lined up , ...outside of the Bowflex Ultimate® 2 unit. Unscrew Figure A Backing Plate Rod Box Figure B Insert into slot of both backing plates are touching and that the notched lip of Rod Box Frame Face Plate Rod Box Retainer (screws are aligned. 7B-4 Fasten both screws connecting the ...
23 Assembling Your Bowflex Ultimate® 2 After installing the Rod Box in between the two right-side 50 lb. STEP 7B Parts: • 1 Rod Box Retainer Tool: • Phillips Head Screw Driver Note: Rod Box screws must be installed before proceeding. 7B-1 Remove both screws into the lined up , ...outside of the Bowflex Ultimate® 2 unit. Unscrew Figure A Backing Plate Rod Box Figure B Insert into slot of both backing plates are touching and that the notched lip of Rod Box Frame Face Plate Rod Box Retainer (screws are aligned. 7B-4 Fasten both screws connecting the ...
Assembly Manual
Page 25
... Cross Brace is on the front and the screw holes are on the back of the holder. The label is on Base Assembly. 9-2 Install and completely tighten the hardware from step 8) • Base Assembly Tools: • Hex Key (7/32") • Wrench (9/16") - Assembling Your Bowflex Ultimate® 2 STEP 8 (Do Not Tighten The Hardware...
... Cross Brace is on the front and the screw holes are on the back of the holder. The label is on Base Assembly. 9-2 Install and completely tighten the hardware from step 8) • Base Assembly Tools: • Hex Key (7/32") • Wrench (9/16") - Assembling Your Bowflex Ultimate® 2 STEP 8 (Do Not Tighten The Hardware...
Assembly Manual
Page 26
...11 Parts: • Chest Bar (Box 4) • Pulley Sliders (Box 4) • Washer Plate (Box 4) Pulley Slider Tools: Stop Screw • Hex Key (5/16") • Wrench (3/4") - or adjustable wrench Pan Head Allen Bolt Washer 11-1 Align holes in Rod Box ...the seat rail) then install and tighten the 1/4"x1/2" Stop Screws. (Rod Pack Not Shown For Clarity) Hardware (1:1): 2 Nylock Nut (1/2") 4 Washers (1/2") 2 Cap Screw (1./4 x 1/2") 2 Pan Head Allen Bolt (1/2" X 6 3/4") 25 Assembling Your Bowflex Ultimate® 2 STEP 10 Parts: • Seat Rail Assembly (...
...11 Parts: • Chest Bar (Box 4) • Pulley Sliders (Box 4) • Washer Plate (Box 4) Pulley Slider Tools: Stop Screw • Hex Key (5/16") • Wrench (3/4") - or adjustable wrench Pan Head Allen Bolt Washer 11-1 Align holes in Rod Box ...the seat rail) then install and tighten the 1/4"x1/2" Stop Screws. (Rod Pack Not Shown For Clarity) Hardware (1:1): 2 Nylock Nut (1/2") 4 Washers (1/2") 2 Cap Screw (1./4 x 1/2") 2 Pan Head Allen Bolt (1/2" X 6 3/4") 25 Assembling Your Bowflex Ultimate® 2 STEP 10 Parts: • Seat Rail Assembly (...
Assembly Manual
Page 28
... (1:1): 2 Pan Head Allen Bolt (3/8" X 3/4") 5 Self Tapping Screws (1/4" X 3/4") 2 Washers (3/8") 5 Washers (1/4") Hardware (1:1): 3 Pan Head Allen Bolt (3/8" X 3/4") 3 Washers (3/8") Right Side of Lat Bar Pulley Frame Cross Bars Right Lat Boom Side Plate Pan Head Allen ... Cross Bars into Right Lat Boom. 14-2 Align Side Plate with Lat Bar and Booms. 15-2 Install but do not tighten hardware. 27 Assembling Your Bowflex Ultimate® 2 STEP 14 Parts: • Lat Bar, Boom Assembly (From step 13) • Right Lat Boom (Box 6) • Side Plate (Box 4) Tool: • Hex Key...
... (1:1): 2 Pan Head Allen Bolt (3/8" X 3/4") 5 Self Tapping Screws (1/4" X 3/4") 2 Washers (3/8") 5 Washers (1/4") Hardware (1:1): 3 Pan Head Allen Bolt (3/8" X 3/4") 3 Washers (3/8") Right Side of Lat Bar Pulley Frame Cross Bars Right Lat Boom Side Plate Pan Head Allen ... Cross Bars into Right Lat Boom. 14-2 Align Side Plate with Lat Bar and Booms. 15-2 Install but do not tighten hardware. 27 Assembling Your Bowflex Ultimate® 2 STEP 14 Parts: • Lat Bar, Boom Assembly (From step 13) • Right Lat Boom (Box 6) • Side Plate (Box 4) Tool: • Hex Key...
Assembly Manual
Page 29
...Bowflex Ultimate® 2 STEP 16 Parts: • Lat Boom Assembly (from step 15) • Upper Lat Uprights (Box 6) Tool: • Hex Key (7/32") • Wrench (9/16") - or Adjustable Wrench Washer Pan Head Allen Bolt 3/8" x 3/4" 16-1 Slide Upper Lat Uprights onto Lat Boom assembly 16-2 Install but do not tighten the two 3/8" x 3/4" screws... into the top of the uprights. 16-3 Install the two 3/8" x 2 1/4" Screws, Washers and Nylock Nut through the Side Plates and into the Uprights. 16-4 Completely ...
...Bowflex Ultimate® 2 STEP 16 Parts: • Lat Boom Assembly (from step 15) • Upper Lat Uprights (Box 6) Tool: • Hex Key (7/32") • Wrench (9/16") - or Adjustable Wrench Washer Pan Head Allen Bolt 3/8" x 3/4" 16-1 Slide Upper Lat Uprights onto Lat Boom assembly 16-2 Install but do not tighten the two 3/8" x 3/4" screws... into the top of the uprights. 16-3 Install the two 3/8" x 2 1/4" Screws, Washers and Nylock Nut through the Side Plates and into the Uprights. 16-4 Completely ...
Assembly Manual
Page 31
...19-3 Align holes in arms pointing 1/4" Nylock Nut towards the front of the frame. 19-2 Install and completely tighten the side screws, washers and nylock nuts. 19-2 Remove the hardware securing the Lock Pin Assembly to keep the cable from laying on the metal ...use. or Adjustable Wrench Right Shoulder Bar (has handle and cable) Button Head Screw (1/4" x 3/4") Front 19-1 Position Shoulder Bars against back of the box. Release Cable Adjusting Barrel Metal Frame 30 Assembling Your Bowflex Ultimate® 2 STEP 19 Parts: Left Shoulder Bar • Squat Frame (Box...
...19-3 Align holes in arms pointing 1/4" Nylock Nut towards the front of the frame. 19-2 Install and completely tighten the side screws, washers and nylock nuts. 19-2 Remove the hardware securing the Lock Pin Assembly to keep the cable from laying on the metal ...use. or Adjustable Wrench Right Shoulder Bar (has handle and cable) Button Head Screw (1/4" x 3/4") Front 19-1 Position Shoulder Bars against back of the box. Release Cable Adjusting Barrel Metal Frame 30 Assembling Your Bowflex Ultimate® 2 STEP 19 Parts: Left Shoulder Bar • Squat Frame (Box...
Assembly Manual
Page 37
len Bolt Route Cable Through Behind Side Plate Figure C Figure B Figure D 36 Installing Your Bowflex Ultimate® 2 Cables Cable Installation STEP 2 Tool: • Hex Key (7/32") a. In Box 4 Locate a Floating Pulley Assembly and a Single Pulley Assembly with two Cheeks. (See ...cable on the back side of the Lat Tower as shown. (See Figure D) Floating Pulley Assembly Single Pulley Assembly Cheeks Button Head Screw Pulley Figure A Washer (Rod Pack Removed For Clarity) Route Cable Through Floating Pulley Assembly Wrap Cable Over Single Pulley Assembly Washer Pan Head Al-
len Bolt Route Cable Through Behind Side Plate Figure C Figure B Figure D 36 Installing Your Bowflex Ultimate® 2 Cables Cable Installation STEP 2 Tool: • Hex Key (7/32") a. In Box 4 Locate a Floating Pulley Assembly and a Single Pulley Assembly with two Cheeks. (See ...cable on the back side of the Lat Tower as shown. (See Figure D) Floating Pulley Assembly Single Pulley Assembly Cheeks Button Head Screw Pulley Figure A Washer (Rod Pack Removed For Clarity) Route Cable Through Floating Pulley Assembly Wrap Cable Over Single Pulley Assembly Washer Pan Head Al-
Assembly Manual
Page 40
Observe the Cable routing in Figure A. 39 Installing Your Bowflex Ultimate® 2 Cables Cable Installation STEP 5 Tool: • Hex Key (7/32") • Wrench (9/16") - or Adjustable Wrench a. b. Unscrew the Nut and pull the Long Screw out just enough to angle the Pulley Assembly and allow the Cable to thread between the Rod and the Pulley. (See Figure B) Leave the Long Screw loose until you have routed the Cable on the other side of Rod Box Floating Pulley Cable Hex Nut Washer Figure A Floating Pulley Long Screw Rod Figure B Cutaway of the unit.
Observe the Cable routing in Figure A. 39 Installing Your Bowflex Ultimate® 2 Cables Cable Installation STEP 5 Tool: • Hex Key (7/32") • Wrench (9/16") - or Adjustable Wrench a. b. Unscrew the Nut and pull the Long Screw out just enough to angle the Pulley Assembly and allow the Cable to thread between the Rod and the Pulley. (See Figure B) Leave the Long Screw loose until you have routed the Cable on the other side of Rod Box Floating Pulley Cable Hex Nut Washer Figure A Floating Pulley Long Screw Rod Figure B Cutaway of the unit.
Assembly Manual
Page 41
... Bench Support Pulley Cheek Button Head Screw Cable Retainer Bracket Figure B Slide Ball Tightly Against Insert and Cable End Cable End Ball Stop Figure C Replace Slotted Insert Figure D Repeat Cable Installation Steps 1-6 for the cables on the opposite side of the Bench Support. 40 Installing Your Bowflex Ultimate® 2 Cables Cable Installation STEP...
... Bench Support Pulley Cheek Button Head Screw Cable Retainer Bracket Figure B Slide Ball Tightly Against Insert and Cable End Cable End Ball Stop Figure C Replace Slotted Insert Figure D Repeat Cable Installation Steps 1-6 for the cables on the opposite side of the Bench Support. 40 Installing Your Bowflex Ultimate® 2 Cables Cable Installation STEP...
Assembly Manual
Page 47
46 Installing Your Bowflex Ultimate® 2 DVD Player Install DVD Player (Optional Attachment) Tool: • Small Phillips Head Screwdriver 1. Attach the DVD Player to the two DVD Player Brackets using the four small Phillips Head Screws provided in the Bracket packaging. (See Figure A) 2. Remove the Rubber Cover from the Face Plate. (...in the Face Plate. (See Figure C) Note: The three slots in the DVD Bracket provide three possible angles for viewing. Phillips Head Screw DVD Player Bracket Face Plate Remove Rubber Cover Face Plate Bracket DVD Player Use Slots To Adjust View Angle
46 Installing Your Bowflex Ultimate® 2 DVD Player Install DVD Player (Optional Attachment) Tool: • Small Phillips Head Screwdriver 1. Attach the DVD Player to the two DVD Player Brackets using the four small Phillips Head Screws provided in the Bracket packaging. (See Figure A) 2. Remove the Rubber Cover from the Face Plate. (...in the Face Plate. (See Figure C) Note: The three slots in the DVD Bracket provide three possible angles for viewing. Phillips Head Screw DVD Player Bracket Face Plate Remove Rubber Cover Face Plate Bracket DVD Player Use Slots To Adjust View Angle