Owners Manual
Page 6
... THE WARNING AND SPECIFICATION LABELS...1-1 SAFETY INFORMATION...2-1 DESCRIPTION AND MACHINE IDENTIFICATION ...3-1 Identification number records...3-2 Key identification number...3-2 Vehicle identification number ...3-3 Model label ...3-3 2 3 CONTROL FUNCTIONS...4-1 Main switch ...4-1 Indicator lights...4-2 Handlebar switches ...4-2 Throttle lever ...4-4 Speed limiter ...4-5 Front brake lever...4-6 Rear brake pedal and lever ...4-6 Parking brake...4-8 Shift pedal ...4-9 Drive select lever ...4-9 Recoil starter...4-10 Fuel tank cap ...4-11 Fuel cock...4-12 Starter (choke) ...4-13 Seat...4-14...
... THE WARNING AND SPECIFICATION LABELS...1-1 SAFETY INFORMATION...2-1 DESCRIPTION AND MACHINE IDENTIFICATION ...3-1 Identification number records...3-2 Key identification number...3-2 Vehicle identification number ...3-3 Model label ...3-3 2 3 CONTROL FUNCTIONS...4-1 Main switch ...4-1 Indicator lights...4-2 Handlebar switches ...4-2 Throttle lever ...4-4 Speed limiter ...4-5 Front brake lever...4-6 Rear brake pedal and lever ...4-6 Parking brake...4-8 Shift pedal ...4-9 Drive select lever ...4-9 Recoil starter...4-10 Fuel tank cap ...4-11 Fuel cock...4-12 Starter (choke) ...4-13 Seat...4-14...
Owners Manual
Page 7
...PRE-OPERATION CHECKS ...5-1 Front and rear brakes ...5-3 Fuel ...5-5 Engine oil ...5-7 Final gear oil...5-7 Throttle lever ...5-7 Fittings and fasteners...5-8 Lights...5-8 Switches...5-8 Battery...5-8 Tires ...5-9 How to measure tire pressure...5-11 Tire wear limit...5-12 OPERATION...6-1 Starting a cold engine ...6-1 Starting a warm engine...6-3 Warming up...6-3 Drive select lever operation and reverse driving...6-4 Shifting ...6-5 To start out and accelerate ...6-6 To decelerate ...6-7 Engine break-in ...6-7 Parking...6-8 Parking on a slope...6-9 Accessories and loading ...6-10 7 RIDING YOUR...
...PRE-OPERATION CHECKS ...5-1 Front and rear brakes ...5-3 Fuel ...5-5 Engine oil ...5-7 Final gear oil...5-7 Throttle lever ...5-7 Fittings and fasteners...5-8 Lights...5-8 Switches...5-8 Battery...5-8 Tires ...5-9 How to measure tire pressure...5-11 Tire wear limit...5-12 OPERATION...6-1 Starting a cold engine ...6-1 Starting a warm engine...6-3 Warming up...6-3 Drive select lever operation and reverse driving...6-4 Shifting ...6-5 To start out and accelerate ...6-6 To decelerate ...6-7 Engine break-in ...6-7 Parking...6-8 Parking on a slope...6-9 Accessories and loading ...6-10 7 RIDING YOUR...
Owners Manual
Page 8
... MAINTENANCE AND ADJUSTMENT...8-1 Owner's manual and tool kit...8-1 Periodic maintenance/ lubrication ...8-3 Engine oil...8-5 Final gear oil ...8-9 Spark plug inspection...8-11 Air filter element cleaning...8-13 Spark arrester cleaning ...8-17 Carburetor adjustment...8-18 Idle speed adjustment ...8-19 Valve clearance adjustment ...8-19 Throttle lever adjustment...8-20 Front brake pad check ...8-20 Rear brake shoe inspection ...8-21 Brake fluid level check...8-21 Brake fluid replacement...8-22 Front brake lever free play ...8-23 Rear brake adjustment...8-24 Adjusting the rear brake light switch...
... MAINTENANCE AND ADJUSTMENT...8-1 Owner's manual and tool kit...8-1 Periodic maintenance/ lubrication ...8-3 Engine oil...8-5 Final gear oil ...8-9 Spark plug inspection...8-11 Air filter element cleaning...8-13 Spark arrester cleaning ...8-17 Carburetor adjustment...8-18 Idle speed adjustment ...8-19 Valve clearance adjustment ...8-19 Throttle lever adjustment...8-20 Front brake pad check ...8-20 Rear brake shoe inspection ...8-21 Brake fluid level check...8-21 Brake fluid replacement...8-22 Front brake lever free play ...8-23 Rear brake adjustment...8-24 Adjusting the rear brake light switch...
Owners Manual
Page 14
... this manual and all labels carefully and follow the age recommendation: - G Always avoid operating an ATV on any paved surfaces, including sidewalks, driveways, parking lots and streets. G Never operate an ATV on any public street, road or ...vehicles including motorcycles and cars. Beginners should never operate an ATV with engine size greater than 90cc. Contact an authorized ATV dealer or call 1-800-887-2887 to take proper precautions. An ATV handles differently from a certified instructor. SEVERE INJURY OR DEATH can occur quickly, even during routine maneuvers such as turning...
... this manual and all labels carefully and follow the age recommendation: - G Always avoid operating an ATV on any paved surfaces, including sidewalks, driveways, parking lots and streets. G Never operate an ATV on any public street, road or ...vehicles including motorcycles and cars. Beginners should never operate an ATV with engine size greater than 90cc. Contact an authorized ATV dealer or call 1-800-887-2887 to take proper precautions. An ATV handles differently from a certified instructor. SEVERE INJURY OR DEATH can occur quickly, even during routine maneuvers such as turning...
Owners Manual
Page 18
WARNING POTENTIAL HAZARD Improper handling of water heaters and clothes dryers. HOW TO AVOID THE HAZARD Always turn off the engine when refueling. Do not refuel right after the engine has been running and is in the vicinity of sparks, open flames, or other sources of ignition such as the pilot lights of gasoline. Do not spill gasoline on your clothing, change your...
WARNING POTENTIAL HAZARD Improper handling of water heaters and clothes dryers. HOW TO AVOID THE HAZARD Always turn off the engine when refueling. Do not refuel right after the engine has been running and is in the vicinity of sparks, open flames, or other sources of ignition such as the pilot lights of gasoline. Do not spill gasoline on your clothing, change your...
Owners Manual
Page 20
EBU00032 1- DESCRIPTION AND MACHINE IDENTIFICATION 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. Spark arrester Rear carrier Seat Fuel tank cap Front carrier Brake pedal Rear brake light switch Front wheel Headlight Fuel cock Starter (choke) 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. Recoil starter Tail/brake light Rear wheel Shift pedal Drive select lever Rear brake lever Parking brake Main switch Front brake lever Throttle lever Handlebar switches NOTE: The machine you have purchased may differ slightly from those shown in the figures of this manual. 3-1
EBU00032 1- DESCRIPTION AND MACHINE IDENTIFICATION 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. Spark arrester Rear carrier Seat Fuel tank cap Front carrier Brake pedal Rear brake light switch Front wheel Headlight Fuel cock Starter (choke) 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. Recoil starter Tail/brake light Rear wheel Shift pedal Drive select lever Rear brake lever Parking brake Main switch Front brake lever Throttle lever Handlebar switches NOTE: The machine you have purchased may differ slightly from those shown in the figures of this manual. 3-1
Owners Manual
Page 24
Light switch "LIGHTS" 2. The engine stop switch controls ignition and can be used at all times to "OFF". Neutral indicator light "N" 1. STOP" Make sure that the engine stop switch "ENG.STOP" 3. Engine stop switch is turned to stop switch "ENG. The engine will not start or run when the engine stop switch is in the "RUN" position before starting the engine. Reverse indicator light "R" 2. EBU00603 Neutral indicator light "N" This indicator light comes on when the transmission is in neutral. 4-2 Engine stop the...
Light switch "LIGHTS" 2. The engine stop switch controls ignition and can be used at all times to "OFF". Neutral indicator light "N" 1. STOP" Make sure that the engine stop switch "ENG.STOP" 3. Engine stop switch is turned to stop switch "ENG. The engine will not start or run when the engine stop switch is in the "RUN" position before starting the engine. Reverse indicator light "R" 2. EBU00603 Neutral indicator light "N" This indicator light comes on when the transmission is in neutral. 4-2 Engine stop the...
Owners Manual
Page 25
... headlights with the main switch "ON" and the engine stop switch "OFF", the starter motor will be activated but the engine will not operate properly. NOTE: If the starter switch is pushed. The battery may discharge to the point that the starter motor will not start the engine, be sure to starting engine (see page 6-1 for more than thirty minutes. If this switch is pushed with the engine turned...
... headlights with the main switch "ON" and the engine stop switch "OFF", the starter motor will be activated but the engine will not operate properly. NOTE: If the starter switch is pushed. The battery may discharge to the point that the starter motor will not start the engine, be sure to starting engine (see page 6-1 for more than thirty minutes. If this switch is pushed with the engine turned...
Owners Manual
Page 26
... it returns to an idle any time the hand is released. This could be sure it does not work smoothly, check for the cause. Before starting the engine, check the throttle to speed up or slow down when you can't find or solve the problem yourself. 1. If it is operating smoothly. Regulate the speed of the throttle lever before riding the ATV...
... it returns to an idle any time the hand is released. This could be sure it does not work smoothly, check for the cause. Before starting the engine, check the throttle to speed up or slow down when you can't find or solve the problem yourself. 1. If it is operating smoothly. Regulate the speed of the throttle lever before riding the ATV...
Owners Manual
Page 43
HOW TO AVOID THE HAZARD Always check the brakes at the start of every ride. If a problem cannot be corrected by the adjustment procedures provided in this manual, have a Yamaha dealer check for the cause. 5-4 Do not ride the ATV if you find any problem with improperly operating brakes. WHAT CAN HAPPEN You could lose braking ability, which could lead to an accident. WARNING POTENTIAL HAZARD Riding with the brakes.
HOW TO AVOID THE HAZARD Always check the brakes at the start of every ride. If a problem cannot be corrected by the adjustment procedures provided in this manual, have a Yamaha dealer check for the cause. 5-4 Do not ride the ATV if you find any problem with improperly operating brakes. WHAT CAN HAPPEN You could lose braking ability, which could lead to an accident. WARNING POTENTIAL HAZARD Riding with the brakes.
Owners Manual
Page 52
... accident or collision. Starting a cold engine WARNING POTENTIAL HAZARD Freezing control cables in serious injury or death. HOW TO AVOID THE HAZARD When riding in cold weather, always make sure all controls. Shift the transmission into neutral. HOW TO AVOID THE HAZARD Read the Owner's Manual carefully. Set the parking brake. 2. WARNING POTENTIAL HAZARD Operating ATV without being familiar with all control cables work smoothly before you...
... accident or collision. Starting a cold engine WARNING POTENTIAL HAZARD Freezing control cables in serious injury or death. HOW TO AVOID THE HAZARD When riding in cold weather, always make sure all controls. Shift the transmission into neutral. HOW TO AVOID THE HAZARD Read the Owner's Manual carefully. Set the parking brake. 2. WARNING POTENTIAL HAZARD Operating ATV without being familiar with all control cables work smoothly before you...
Owners Manual
Page 53
... light does not come on , ask a Yamaha dealer to inspect it is applied. However, it . Closed 2. Completely close the throttle lever and start the engine by pushing the start position. 1 2 3 4 5 6 7 8 9 10 5. G The engine can be started in any gear if the rear brake lever is recommended to shift into neutral before starting the engine. _ _ Position 3: Cold engine start-ambient temperature above 25°C (80°F) and warm engine start switch. 6-2 Position 2: Cold engine...
... light does not come on , ask a Yamaha dealer to inspect it is applied. However, it . Closed 2. Completely close the throttle lever and start the engine by pushing the start position. 1 2 3 4 5 6 7 8 9 10 5. G The engine can be started in any gear if the rear brake lever is recommended to shift into neutral before starting the engine. _ _ Position 3: Cold engine start-ambient temperature above 25°C (80°F) and warm engine start switch. 6-2 Position 2: Cold engine...
Owners Manual
Page 56
..., make sure there are no obstacles or people behind you shift into neutral, return the throttle lever to proceed, go slowly. The transmission allows you to control the amount of power you . Shift pedal N. Shifting This model has a 5-speed forward transmission with centrifugal automatic clutch. EBU02000 WARNING POTENTIAL HAZARD Improperly operating in serious injury. Neutral position 6-5 HOW TO AVOID THE HAZARD When you , resulting in...
..., make sure there are no obstacles or people behind you shift into neutral, return the throttle lever to proceed, go slowly. The transmission allows you to control the amount of power you . Shift pedal N. Shifting This model has a 5-speed forward transmission with centrifugal automatic clutch. EBU02000 WARNING POTENTIAL HAZARD Improperly operating in serious injury. Neutral position 6-5 HOW TO AVOID THE HAZARD When you , resulting in...
Owners Manual
Page 59
... parking, stop the engine and shift into neutral. Allow a cooling off period of operation. Rev the machine freely through the gears but do not use full throttle at one set throttle position. 2. 10-20 hours: Avoid prolonged operation above half throttle. Locked position 6-8 Vary speeds occasionally. Vary the speed of the machine from time to ten minutes after every hour of five to time. Turn...
... parking, stop the engine and shift into neutral. Allow a cooling off period of operation. Rev the machine freely through the gears but do not use full throttle at one set throttle position. 2. 10-20 hours: Avoid prolonged operation above half throttle. Locked position 6-8 Vary speeds occasionally. Vary the speed of the machine from time to ten minutes after every hour of five to time. Turn...
Owners Manual
Page 85
.... Avoid higher speeds until you will be sure not to perform on page 6-1 to accelerate. Select a large, flat area off-road to coordinate the use only, and handling maneuvers are more difficult terrain. You should practice control of the throttle, brakes, shifting procedures, and turning techniques in this area before applying the throttle, the front wheels may lift off the ground resulting in...
.... Avoid higher speeds until you will be sure not to perform on page 6-1 to accelerate. Select a large, flat area off-road to coordinate the use only, and handling maneuvers are more difficult terrain. You should practice control of the throttle, brakes, shifting procedures, and turning techniques in this area before applying the throttle, the front wheels may lift off the ground resulting in...
Owners Manual
Page 107
... 8-3 EBU00261 PERIODIC MAINTENANCE/LUBRICATION INITIAL ITEM Valves* Spark plug Air filter element Carburetor* Cylinder head breather system* Exhaust system* Spark arrester Fuel line* Engine oil Engine oil filter element Engine oil strainer Final gear oil Front brake* Rear brake* Clutch* • Check valve clearance. • Adjust if necessary. • Check condition. • Adjust gap and clean. • Replace if necessary. • Clean. • Replace if necessary. • Check starter (choke) operation. • Adjust engine idling speed. • Check breather hose for cracks...
... 8-3 EBU00261 PERIODIC MAINTENANCE/LUBRICATION INITIAL ITEM Valves* Spark plug Air filter element Carburetor* Cylinder head breather system* Exhaust system* Spark arrester Fuel line* Engine oil Engine oil filter element Engine oil strainer Final gear oil Front brake* Rear brake* Clutch* • Check valve clearance. • Adjust if necessary. • Check condition. • Adjust gap and clean. • Replace if necessary. • Clean. • Replace if necessary. • Check starter (choke) operation. • Adjust engine idling speed. • Check breather hose for cracks...
Owners Manual
Page 131
... 2. EBU00834 EBU00346 Adjusting the rear brake light switch The rear brake light switch, which is activated by the brake pedal and brake levers, is felt. To make the brake light come on later, turn the adjusting bolt counterclockwise until resistance is properly adjusted when the brake light comes on earlier, turn clockwise. 1. Tighten the locknut to specification. Rear brake light switch 2. If necessary, adjust the brake light switch as follows. Adjusting bolt 3. Loosen the locknut. 2. Tightening...
... 2. EBU00834 EBU00346 Adjusting the rear brake light switch The rear brake light switch, which is activated by the brake pedal and brake levers, is felt. To make the brake light come on later, turn the adjusting bolt counterclockwise until resistance is properly adjusted when the brake light comes on earlier, turn clockwise. 1. Tighten the locknut to specification. Rear brake light switch 2. If necessary, adjust the brake light switch as follows. Adjusting bolt 3. Loosen the locknut. 2. Tightening...
Owners Manual
Page 132
... the inner cables and the cable ends. Recommended lubricant: Yamaha chain and cable lube or SAE 10W30 motor oil EBU00356 Cable inspection and lubrication WARNING POTENTIAL HAZARD Damaged control cables. Operation of control cables becomes damaged. Replace damaged cables. 8-28 WHAT CAN HAPPEN Corrosion can also..., ask a Yamaha dealer to increase the free play. Cables can result when the outer covering of controls could be restricted, which could cause an accident or injury. NOTE: Turn the adjusting bolt counterclockwise to decrease the clutch free play and turn it clockwise to...
... the inner cables and the cable ends. Recommended lubricant: Yamaha chain and cable lube or SAE 10W30 motor oil EBU00356 Cable inspection and lubrication WARNING POTENTIAL HAZARD Damaged control cables. Operation of control cables becomes damaged. Replace damaged cables. 8-28 WHAT CAN HAPPEN Corrosion can also..., ask a Yamaha dealer to increase the free play. Cables can result when the outer covering of controls could be restricted, which could cause an accident or injury. NOTE: Turn the adjusting bolt counterclockwise to decrease the clutch free play and turn it clockwise to...
Owners Manual
Page 146
...performance and extend the useful life of wheel bearings, brakes, transmission seals and electrical devices. If the engine case is handy for hard-to prevent water entry. Do not apply degreaser to do the job. CAUTION: Excessive water pressure may be used. Rinse the machine off with a paint brush. b. Many expensive repair...degreaser with a garden hose. Make sure the spark plug and all surfaces with warm water and mild, detergent-type soap. Use only enough pressure to the wheel axles. 3. Once the majority of the dirt has been hosed off the end of the exhaust pipe to -get-at...
...performance and extend the useful life of wheel bearings, brakes, transmission seals and electrical devices. If the engine case is handy for hard-to prevent water entry. Do not apply degreaser to do the job. CAUTION: Excessive water pressure may be used. Rinse the machine off with a paint brush. b. Many expensive repair...degreaser with a garden hose. Make sure the spark plug and all surfaces with warm water and mild, detergent-type soap. Use only enough pressure to the wheel axles. 3. Once the majority of the dirt has been hosed off the end of the exhaust pipe to -get-at...
Owners Manual
Page 148
... not apply oil to be drained instead. _ _ 2. Ground the spark plug wire and turn the engine over the exhaust pipe outlet to raise all control cables. 4. Lubricate all wheels off the ground. 5. Specified amount: 1 oz of stabilizer to each gallon of fuel (or 7.5 cc of stabilizer to coat the cylinder wall with fresh fuel and add the specified amount of Yamaha Fuel Stabilizer and Conditioner or an equivalent...
... not apply oil to be drained instead. _ _ 2. Ground the spark plug wire and turn the engine over the exhaust pipe outlet to raise all control cables. 4. Lubricate all wheels off the ground. 5. Specified amount: 1 oz of stabilizer to each gallon of fuel (or 7.5 cc of stabilizer to coat the cylinder wall with fresh fuel and add the specified amount of Yamaha Fuel Stabilizer and Conditioner or an equivalent...