2004 Yamaha Motorsports Beartracker Problems and Repair Information

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Owners Manual - Page 1

OWNER'S MANUAL YFM250XS WARNING This ATV should not be ridden by anyone under 16 years of age. LIT-11626-17-22 4XE-F8199-16 It contains important safety information. READ THIS MANUAL CAREFULLY!
Owners Manual - Page 7

......5-8 Battery...5-8 Tires ...5-9 How to measure tire pressure...5-11 Tire wear limit...5-12 OPERATION...6-1 Starting a cold engine ...6-1 Starting a warm engine...6-3 Warming up...6-3 Drive select lever operation and reverse driving...6-4 Shifting ...6-5 To start out and accelerate ...6-6 To decelerate ...6-7 Engine break-in ...6-7 Parking...6-8 Parking on a slope...6-9 Accessories and loading...
Owners Manual - Page 8

Storage ...9-3 8 PERIODIC MAINTENANCE AND ADJUSTMENT...8-1 Owner's manual and tool kit...8-1 Periodic maintenance/ lubrication ...8-3 Engine oil...8-5 Final gear oil ...8-9 Spark plug inspection...8-11 Air filter element cleaning...8-13 Spark arrester cleaning ...8-17 Carburetor adjustment...8-18 Idle speed adjustment ...8-19 Valve ...
Owners Manual - Page 14

...training courses nearest you do not follow these instructions: G Read this manual and all labels carefully and follow the age recommendation: - Beginners should never operate an ATV with engine size greater than 90cc. SEVERE INJURY OR DEATH can occur quickly,...if you . G Never allow a child under 16 years old should receive training from other vehicles including motorcycles and cars.
Owners Manual - Page 17

...modify an ATV through improper installation or use the size and type tires specified in this manual. G G G G G G G Always be sure there ...manual. Reduce speed and follow instructions in order to safely control skidding or sliding by practicing at 1-800-852-5344. 2-4 Cargo should be very cautious in this manual. Learn to reduce the chance of skidding or sliding out of accessories...
Owners Manual - Page 24

... Neutral indicator light "N" This indicator light comes on when the transmission is in an emergency. The engine stop the engine, especially in the "RUN" position before starting the engine. Start switch "START" EBU11580 EBU00602 Reverse indicator light "R" This indicator light comes on when the transmission is turned to stop switch controls ignition and can be...
Owners Manual - Page 26

.... Regulate the speed of throttle. WARNING POTENTIAL HAZARD Malfunction of the machine by varying the throttle position. Correct the problem before you can't find or solve the problem yourself. 1. EBU00062 Throttle lever Once the engine is operating smoothly. Make sure it returns to be hard to operate, making it does not work smoothly...
Owners Manual - Page 31

Drive select lever 1. Neutral is located on the left side of the engine. Neutral position 4-9 Drive select lever The drive select lever is equipped with a constantmesh 5-speed transmission. Shift pedal N. Refer to page 6-4 for driving the machine either forward or in reverse. The shift pedal is at the bottom position. EBU00083 EBU00085 Shift...
Owners Manual - Page 32

... to pull the rope all the way out. HOW TO AVOID THE HAZARD Put the transmission in gear and/or starting the engine. 1. WARNING POTENTIAL HAZARD Starting the engine in neutral and set the parking brake before starting the engine without setting the parking brake. WHAT CAN HAPPEN The ATV could cause an accident.
Owners Manual - Page 43

... check the brakes at the start of every ride. Do not ride the ATV if you find any problem with improperly operating brakes. If a problem cannot be corrected by the adjustment procedures provided in this manual, have a Yamaha dealer check for the cause. 5-4 WHAT CAN HAPPEN You could lose braking ability, which could...
Owners Manual - Page 45

... exceed 10%. Do not refuel right after the engine has been running and is overfilled, fuel could spill out due to spill fuel, especially on the engine or exhaust pipe. Wipe up . Gasohol containing methanol is closed securely. Fuel expands when it may cause fuel system damage or vehicle performance problems. WARNING POTENTIAL HAZARD Improper care when refueling. gasohol...
Owners Manual - Page 52

...weather, always make sure all controls. Turn the fuel cock to "RUN". 4. Turn the main switch to "ON" and the engine stop switch to "ON". 3. Shift the transmission into neutral. HOW TO AVOID THE HAZARD When .... HOW TO AVOID THE HAZARD Read the Owner's Manual carefully. EBU00161 EBU00500 OPERATION WARNING Indicates a potential hazard that could lead to an accident or collision.
Owners Manual - Page 53

...recommended to shift into neutral before starting the engine. _ _ Position 3: Cold engine start-ambient temperature above 25°C (80°F) and warm engine start switch. 6-2 Closed 2. Position 2: Cold engine startambient temperature at 0°C (30°F)-30°C (90°F) and warming up position. 1. NOTE: G When the transmission is in reference to the figure: Position 1: Cold...
Owners Manual - Page 57

..., and do not tow the machine a long distance. Inadequate lubrication may result. 2. Follow the same procedure when shifting to the engine and drive train may damage the transmission. _ 4. WARNING POTENTIAL HAZARD Opening the throttle before opening the throttle. Shift into second gear and release the shift pedal. 6. Open the throttle gradually. Otherwise...
Owners Manual - Page 75

.... Always follow the instructions in vehicle handling which could lead to an accident. MAXIMUM LOADING LIMIT G Vehicle loading limit (total weight of cargo, rider and accessories, and tongue weight): 165 kg...a trailer. Loading and accessories Use extra caution when riding the ATV with additional loads, such as accessories or cargo. Reduce your Owner's Manual for carrying cargo or pulling a...
Owners Manual - Page 94

... shift your weight as far to the rear and uphill side of the ATV as described in this Owner's Manual. Avoid sharp angles which could allow the engine compression to do most of the braking for going down a hill. Never go down a hill at high ...Note: a special technique is required when braking as you start down a hill at an angle that would cause the vehicle to lean sharply to overturn.
Owners Manual - Page 105

... owner's tool kit and low-pressure tire gauge in the safest and most important points of the machine owner. Owner's manual EBU00535 WARNING POTENTIAL HAZARD Servicing an engine while it under the seat as shown. EBU00515 1- HOW TO AVOID THE HAZARD Turn off the engine when performing maintenance unless otherwise specified. 8-1 Owner's manual and tool kit You are not...
Owners Manual - Page 106

... could lead to an accident. WHAT CAN HAPPEN Improper installation of accessories or modification of accessories. Owner's tool kit 2. NOTE: If you have a torque wrench available during a service operation requiring one, take your own preventive maintenance and minor repairs. Low-pressure tire gauge The service information included in this ATV and should be installed and used...
Owners Manual - Page 115

...cover bolt: 17 Nm (1.7 m·kgf, 12 ft·lbf) Spark plug inspection The spark plug is an important engine component and is found, check for the cause. 9. Standard spark plug: DR7EA (NGK) 8-11 Recommended oil: See ... deposits will cause the spark plug to diagnose such problems yourself. For example, a very white center electrode porcelain color could indicate an intake air leak ...
Owners Manual - Page 146

...performance and extend the useful life of the exhaust pipe to -get-at places. 5. Block off immediately with clean water and dry all filler caps are properly installed. 2. If the engine... case is handy for hard-to prevent water entry. Use only enough pressure to the wheel axles. 3. Many expensive repair...majority of wheel bearings, brakes, transmission seals and electrical devices. Make ...

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