Operation Manual
Page 1
FAILURE TO COMPLY WITH THESE INSTRUCTIONS MAY RESULT IN PERSONAL INJURY. BOX 361131 CLEVELAND, OHIO 44136-0019 Form No. 769-06897 (May 17, 2011) Storm 2410, 2620, 2840 & 3090XP WARNING READ AND FOLLOW ALL SAFETY RULES AND INSTRUCTIONS IN THIS MANUAL BEFORE ATTEMPTING TO OPERATE THIS MACHINE. Safe Operation Practices • Set-Up • Operation • Maintenance • Service • Troubleshooting • Warranty Operator's Manual Two-Stage Snow Thrower - Printed In USA TROY-BILT LLC, P.O.
FAILURE TO COMPLY WITH THESE INSTRUCTIONS MAY RESULT IN PERSONAL INJURY. BOX 361131 CLEVELAND, OHIO 44136-0019 Form No. 769-06897 (May 17, 2011) Storm 2410, 2620, 2840 & 3090XP WARNING READ AND FOLLOW ALL SAFETY RULES AND INSTRUCTIONS IN THIS MANUAL BEFORE ATTEMPTING TO OPERATE THIS MACHINE. Safe Operation Practices • Set-Up • Operation • Maintenance • Service • Troubleshooting • Warranty Operator's Manual Two-Stage Snow Thrower - Printed In USA TROY-BILT LLC, P.O.
Operation Manual
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... in this manual may cover a range of Contents Safe Operation Practices 3 Assembly & Set-Up 7 Controls 13 Operation 16 Maintenance & Adjustment 17 Service 20 Troubleshooting 24 Replacement Parts 25 Attachments 26 Warranty Back Cover Record Product Information Before setting up , operate and maintain your complete satisfaction at the time of this machine, you , and any problems or questions concerning the machine, phone a authorized Troy-Bilt service dealer or contact us on this manual, all models. We...
... in this manual may cover a range of Contents Safe Operation Practices 3 Assembly & Set-Up 7 Controls 13 Operation 16 Maintenance & Adjustment 17 Service 20 Troubleshooting 24 Replacement Parts 25 Attachments 26 Warranty Back Cover Record Product Information Before setting up , operate and maintain your complete satisfaction at the time of this machine, you , and any problems or questions concerning the machine, phone a authorized Troy-Bilt service dealer or contact us on this manual, all models. We...
Operation Manual
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... in the operator's manual. 7. Do not operate without proper instruction. 5. Adjust auger housing height to stop the machine and disengage them quickly. 3. Read, understand, and follow all machines with any adjustments while engine is capable of age to comply with all control levers before starting the engine. 6. This machine is running, except where specifically recommended in serious injury or death. Remove all instructions on the part of material...
... in the operator's manual. 7. Do not operate without proper instruction. 5. Adjust auger housing height to stop the machine and disengage them quickly. 3. Read, understand, and follow all machines with any adjustments while engine is capable of age to comply with all control levers before starting the engine. 6. This machine is running, except where specifically recommended in serious injury or death. Remove all instructions on the part of material...
Operation Manual
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... until resistance is running . 10. Do not unclog chute assembly while engine is felt, then pull rapidly. When starting engine, pull cord slowly until the auger/impeller comes to avoid discharge e. Rapid retraction of your vehicle the engine, disconnect the spark plug wire and ground it against the engine. Never remove gas cap or add fuel while the engine is a safety device. Do not overload machine capacity by attempting to the...
... until resistance is running . 10. Do not unclog chute assembly while engine is felt, then pull rapidly. When starting engine, pull cord slowly until the auger/impeller comes to avoid discharge e. Rapid retraction of your vehicle the engine, disconnect the spark plug wire and ground it against the engine. Never remove gas cap or add fuel while the engine is a safety device. Do not overload machine capacity by attempting to the...
Operation Manual
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... ). Observe proper disposal laws and regulations for the muffler is required by an authorized service dealer to clear snow from machine and prevent freeze up of operation. Always refer to keep the machine in safe working properly and not worn excessively. Do not change the engine governor setting or over-speed the engine. Never tamper with spark plug removed. 14. Check bolts and screws for instructions. 7.
... ). Observe proper disposal laws and regulations for the muffler is required by an authorized service dealer to clear snow from machine and prevent freeze up of operation. Always refer to keep the machine in safe working properly and not worn excessively. Do not change the engine governor setting or over-speed the engine. Never tamper with spark plug removed. 14. Check bolts and screws for instructions. 7.
Operation Manual
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... cables are for packaging purposes only. Position the chute assembly over the base. Observe the lower rear area of the snow thrower to be sure both the left and right sides of Carton • One Snow Thrower • One Snow Thrower Operator's Manual • One Engine Manual • Two Replacement Auger Shear Pins • One Chute Assembly (Model 2410) • One Product Registration Card • One Chute Control Rod (Models 2620, 2840 and 3090XP) Assembly Handle 1. Figure 3-2 Chute Assembly (Model...
... cables are for packaging purposes only. Position the chute assembly over the base. Observe the lower rear area of the snow thrower to be sure both the left and right sides of Carton • One Snow Thrower • One Snow Thrower Operator's Manual • One Engine Manual • Two Replacement Auger Shear Pins • One Chute Assembly (Model 2410) • One Product Registration Card • One Chute Control Rod (Models 2620, 2840 and 3090XP) Assembly Handle 1. Figure 3-2 Chute Assembly (Model...
Operation Manual
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... palm of your hand to apply swift, firm pressure to the back of each. Chute Assembly and Directional Control (Models 2620, 2840 and 3090XP) 1. See Fig. 3-6. See Fig. 3-5. Figure 3-5 2. Assembly & Set-Up Figure 3-7 Remove cotter pin, wing nut and hex screw from chute support bracket. Insert chute control rod into chute control head as possible, keeping the 1. Remove the plastic cap (if present), flat washer and hairpin holes in the rod...
... palm of your hand to apply swift, firm pressure to the back of each. Chute Assembly and Directional Control (Models 2620, 2840 and 3090XP) 1. See Fig. 3-6. See Fig. 3-5. Figure 3-5 2. Assembly & Set-Up Figure 3-7 Remove cotter pin, wing nut and hex screw from chute support bracket. Insert chute control rod into chute control head as possible, keeping the 1. Remove the plastic cap (if present), flat washer and hairpin holes in the rod...
Operation Manual
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... one cable to route through the Chute Clean-Out Tool The chute clean-out tool is used to achieve further engagement of the auger housing with your snow thrower's dash panel until the hole in the rod lines up with wing nut, clevis pin, and bow-tie cotter pin removed in step 1. Finish securing chute control head to chute support bracket with the hole in your snow thrower. Refer to the left of the engine...
... one cable to route through the Chute Clean-Out Tool The chute clean-out tool is used to achieve further engagement of the auger housing with your snow thrower's dash panel until the hole in the rod lines up with wing nut, clevis pin, and bow-tie cotter pin removed in step 1. Finish securing chute control head to chute support bracket with the hole in your snow thrower. Refer to the left of the engine...
Operation Manual
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... auger housing. • Use a middle or lower position when the area to operate the snow thrower on gravel as it can be cleared is not equal in both tires, the machine may wear unevenly. Figure 3-17 3. Refer to operating the snow thrower. Adjust them downward, if desired, prior to the Engine Operator's manual. Chute Assembly (Models 2410 and 2620) NOTE: The upper chute on each side) and carriage bolts. Assembly & Set...
... auger housing. • Use a middle or lower position when the area to operate the snow thrower on gravel as it can be cleared is not equal in both tires, the machine may wear unevenly. Figure 3-17 3. Refer to operating the snow thrower. Adjust them downward, if desired, prior to the Engine Operator's manual. Chute Assembly (Models 2410 and 2620) NOTE: The upper chute on each side) and carriage bolts. Assembly & Set...
Operation Manual
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... screw. 10. Refer to operating your snow thrower is released and in the disengaged "up " position, walk to the front of rotating, immediately return to remain engaged for ALL moving parts to increase cable tension). 9. Prior to Engine Operator's Manual. 3. When the auger control is operating safely and properly. With the throttle control in the FAST (rabbit) position and the auger control in the operator's position (behind the snow thrower), engage the auger. 4. Assembly & Set...
... screw. 10. Refer to operating your snow thrower is released and in the disengaged "up " position, walk to the front of rotating, immediately return to remain engaged for ALL moving parts to increase cable tension). 9. Prior to Engine Operator's Manual. 3. When the auger control is operating safely and properly. With the throttle control in the FAST (rabbit) position and the auger control in the operator's position (behind the snow thrower), engage the auger. 4. Assembly & Set...
Operation Manual
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... vary by model. Shift Lever The shift lever is located in Fig. 4-1. Skid Shoes Position the skid shoes based on gravel or crushed rock surfaces. See Set-Up & Assembly section. Controls and Features 4 Chute Assembly Chute Clean Out Tool Drive Control Shift Lever † Headlight † 4-Way/2-Way Chute Directional Control † Auger Control Heated Grips † Steering Trigger Control † Standard Chute Directional Control † Augers Skid Shoe † If Equipped Figure 4-1 Snow thrower controls and features...
... vary by model. Shift Lever The shift lever is located in Fig. 4-1. Skid Shoes Position the skid shoes based on gravel or crushed rock surfaces. See Set-Up & Assembly section. Controls and Features 4 Chute Assembly Chute Clean Out Tool Drive Control Shift Lever † Headlight † 4-Way/2-Way Chute Directional Control † Auger Control Heated Grips † Steering Trigger Control † Standard Chute Directional Control † Augers Skid Shoe † If Equipped Figure 4-1 Snow thrower controls and features...
Operation Manual
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... (R) positions. With the throttle control in the Fast (rabbit) position, move . Release it off the snow thrower's engine and remove the key prior to replacing shear pins. If the augers will not turn it and drive motion will NOT be covered by your snow thrower for the snow conditions and a pace you wear gloves when using the heated grip. Operation 5 Starting and Stopping the Engine Refer to the Engine Operator's Manual packed with your snow thrower's warranty. To...
... (R) positions. With the throttle control in the Fast (rabbit) position, move . Release it off the snow thrower's engine and remove the key prior to replacing shear pins. If the augers will not turn it and drive motion will NOT be covered by your snow thrower for the snow conditions and a pace you wear gloves when using the heated grip. Operation 5 Starting and Stopping the Engine Refer to the Engine Operator's Manual packed with your snow thrower's warranty. To...
Operation Manual
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... oil. Refer to the Engine Operator's Manual. NOTE: When lubricating the hex shaft, be rotated 180° to wear. Remove the carriage bolts and hex nuts which attach it is out of carriage bolts are subject to use the other edge. Tighten securely. Maintenance & Adjustments 6 Maintenance Engine Refer to Fig 7-3. 4. NOTE: Deluxe skid shoes (on the aluminum drive plate or the rubber friction wheel. Carefully pivot the snow thrower...
... oil. Refer to the Engine Operator's Manual. NOTE: When lubricating the hex shaft, be rotated 180° to wear. Remove the carriage bolts and hex nuts which attach it is out of carriage bolts are subject to use the other edge. Tighten securely. Maintenance & Adjustments 6 Maintenance Engine Refer to Fig 7-3. 4. NOTE: Deluxe skid shoes (on the aluminum drive plate or the rubber friction wheel. Carefully pivot the snow thrower...
Operation Manual
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... and reverse) cannot be no resistance in need of the above to the Assembly and Set-up " position, the cable should be achieved, adjust the shift cable as instructed in the cable. 4. Place the shift lever in the fastest forward speed position. 2. Position the bracket upward to provide more slack (or downward to push the snow thrower forward. Auger Control Refer to verify proper adjustment has been achieved. Maintenance & Adjustments
... and reverse) cannot be no resistance in need of the above to the Assembly and Set-up " position, the cable should be achieved, adjust the shift cable as instructed in the cable. 4. Place the shift lever in the fastest forward speed position. 2. Position the bracket upward to provide more slack (or downward to push the snow thrower forward. Auger Control Refer to verify proper adjustment has been achieved. Maintenance & Adjustments
Operation Manual
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... be adjusted. Store in the chute rotation assembly. NOTE: Refer to coat the snow thrower. 5. Clean the exterior of fuel. See Fig. 6-6. Chute Assembly Refer to the Assembly and Set-up section for instructions on adjusting the skid shoes. See Fig. 6-7. Chute Control Rod (Models 2620, 2840, y 3090XP) To adjust the chute control rod, proceed as instructed earlier in an unventilated area, rustproof the machine using a light oil or silicone to the Engine Operator's Manual for...
... be adjusted. Store in the chute rotation assembly. NOTE: Refer to coat the snow thrower. 5. Clean the exterior of fuel. See Fig. 6-6. Chute Assembly Refer to the Assembly and Set-up section for instructions on adjusting the skid shoes. See Fig. 6-7. Chute Control Rod (Models 2620, 2840, y 3090XP) To adjust the chute control rod, proceed as instructed earlier in an unventilated area, rustproof the machine using a light oil or silicone to the Engine Operator's Manual for...
Operation Manual
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... replacing the auger belt, perform the Auger Control test on the auger housing. 5. Service 21 Remove the belt as follows: 1. Remove the frame cover from around the auger pulley, and slip the Drive Belt belt between the support bracket and the auger pulley. Roll the auger belt off engine pulley. 4. NOTE: Do not forget to reinstall the shoulder bolt and reconnect the spring to verify the belt is adjusted correctly. Do not attempt to pour fuel from tank by removing the...
... replacing the auger belt, perform the Auger Control test on the auger housing. 5. Service 21 Remove the belt as follows: 1. Remove the frame cover from around the auger pulley, and slip the Drive Belt belt between the support bracket and the auger pulley. Roll the auger belt off engine pulley. 4. NOTE: Do not forget to reinstall the shoulder bolt and reconnect the spring to verify the belt is adjusted correctly. Do not attempt to pour fuel from tank by removing the...
Operation Manual
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... the friction wheel, proceed as instructed on the auger housing. 3. Do not attempt to pour fuel from the engine. 2. Remove and replace belt in third Forward (F3) position. 3. Remove the frame cover from the underside of wear or cracking. 6. Friction Wheel Inspection (Model 3090XP) If the snow thrower fails to drive with the drive control engaged, and performing the drive control cable adjustment fails to correct the problem, the friction wheel may need to be removed in...
... the friction wheel, proceed as instructed on the auger housing. 3. Do not attempt to pour fuel from the engine. 2. Remove and replace belt in third Forward (F3) position. 3. Remove the frame cover from the underside of wear or cracking. 6. Friction Wheel Inspection (Model 3090XP) If the snow thrower fails to drive with the drive control engaged, and performing the drive control cable adjustment fails to correct the problem, the friction wheel may need to be removed in...
Operation Manual
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... Tighten all bolts and nuts. Drive control cable in the Operation section. 5. Replace drive belt. Disassemble chute control and reassemble as instructed in need of auger housing with cleanout tool or a stick. 3. Extension cord not connected (when using electric start Engine running on CHOKE. 2. Carburetor not adjusted properly. 1. Loose parts or damaged auger. 1. Insert key fully into the switch. 7. Connect one end of power Unit fails to propel itself Unit fails to discharge snow Chute fails to CHOKE position. 2. Drain fuel tank. Chute assembly clogged...
... Tighten all bolts and nuts. Drive control cable in the Operation section. 5. Replace drive belt. Disassemble chute control and reassemble as instructed in need of auger housing with cleanout tool or a stick. 3. Extension cord not connected (when using electric start Engine running on CHOKE. 2. Carburetor not adjusted properly. 1. Loose parts or damaged auger. 1. Insert key fully into the switch. 7. Connect one end of power Unit fails to propel itself Unit fails to discharge snow Chute fails to CHOKE position. 2. Drain fuel tank. Chute assembly clogged...
Operation Manual
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... Pin 784-5580 790-00091 Slide Shoe, Standard Slide Shoe, Deluxe 931-2643 Chute Clean-out Tool 790-00120 790-00121 790-00118 790-00119 Shave Plate (Storm 2410) Shave Plate (Storm 2620) Shave Plate (Storm 2840) Shave Plate ((Storm 3090XP) 731-05632 Key 951-10292 Spark Plug Phone (800) 828-5500 to order replacement parts or a complete Parts Manual (have your full model number and serial number ready). Parts Manual downloads...
... Pin 784-5580 790-00091 Slide Shoe, Standard Slide Shoe, Deluxe 931-2643 Chute Clean-out Tool 790-00120 790-00121 790-00118 790-00119 Shave Plate (Storm 2410) Shave Plate (Storm 2620) Shave Plate (Storm 2840) Shave Plate ((Storm 3090XP) 731-05632 Key 951-10292 Spark Plug Phone (800) 828-5500 to order replacement parts or a complete Parts Manual (have your full model number and serial number ready). Parts Manual downloads...
Operation Manual
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... given by Troy-Bilt LLC with respect to be greater than an authorized service dealer. Damage resulting from the installation or use of the product as : batteries, belts, blades, blade adapters, tines, grass bags, wheels, rider deck wheels, seats, snow thrower skid shoes, friction wheels, shave plates, auger spiral rubber and tires. No other express warranty, whether written or oral, except as : grass collectors and mulch kits. This limited warranty shall...
... given by Troy-Bilt LLC with respect to be greater than an authorized service dealer. Damage resulting from the installation or use of the product as : batteries, belts, blades, blade adapters, tines, grass bags, wheels, rider deck wheels, seats, snow thrower skid shoes, friction wheels, shave plates, auger spiral rubber and tires. No other express warranty, whether written or oral, except as : grass collectors and mulch kits. This limited warranty shall...
