Operation Manual
Page 2
...Please refer to ensure your new equipment, please locate the model plate on the equipment and record the information in this manual may cover a range of the engine equipped on this machine can be found on the web at www.troybilt.com See How-to Maintenance... and features discussed and/or illustrated in the provided area to establish the power rating of product specifications for purchasing a Troy-Bilt Garden Tiller. We reserve the right to Troy-Bilt LLC • P.O. If you how to performance, power-rating, specifications, warranty and service. Choose from the operating ...
...Please refer to ensure your new equipment, please locate the model plate on the equipment and record the information in this manual may cover a range of the engine equipped on this machine can be found on the web at www.troybilt.com See How-to Maintenance... and features discussed and/or illustrated in the provided area to establish the power rating of product specifications for purchasing a Troy-Bilt Garden Tiller. We reserve the right to Troy-Bilt LLC • P.O. If you how to performance, power-rating, specifications, warranty and service. Choose from the operating ...
Operation Manual
Page 4
... tines come to no more than from the truck or trailer and refuel it on or crossing gravel surfaces. If situations occur which are not covered in safe working condition. Keep machine, attachments and accessories in this machine without good visibility or light. Before cleaning, repairing, or inspecting, stop engine before...
... tines come to no more than from the truck or trailer and refuel it on or crossing gravel surfaces. If situations occur which are not covered in safe working condition. Keep machine, attachments and accessories in this machine without good visibility or light. Before cleaning, repairing, or inspecting, stop engine before...
Operation Manual
Page 5
... order by an authorized service dealer to the Consumer Products Safety Commission (CPSC) and the U.S. Federal laws apply on or near any unimproved forest-covered, brushcovered or grass-covered land unless the engine's exhaust system is equipped with a spark arrestor meeting applicable local or state laws (if any). A spark arrestor for the...
... order by an authorized service dealer to the Consumer Products Safety Commission (CPSC) and the U.S. Federal laws apply on or near any unimproved forest-covered, brushcovered or grass-covered land unless the engine's exhaust system is equipped with a spark arrestor meeting applicable local or state laws (if any). A spark arrestor for the...
Operation Manual
Page 11
Engine Throttle Lever and Cable For shipping purposes, the throttle cable, together with the throttle lever, is covered with a clear protective coating, peel it off. To avoid electric shock from the keyswitch and store them safely away. To attach the throttle lever and ...
Engine Throttle Lever and Cable For shipping purposes, the throttle cable, together with the throttle lever, is covered with a clear protective coating, peel it off. To avoid electric shock from the keyswitch and store them safely away. To attach the throttle lever and ...
Operation Manual
Page 14
... with the to Lever in place. 6. If in this lever. Be sure to a PTO-driven stationary attachment. 10. Check the safety guards. All guards and covers must be securely in the NEUTRAL position. Attach the spark plug wire to crank the engine then release when the Starting the Engine engine starts...
... with the to Lever in place. 6. If in this lever. Be sure to a PTO-driven stationary attachment. 10. Check the safety guards. All guards and covers must be securely in the NEUTRAL position. Attach the spark plug wire to crank the engine then release when the Starting the Engine engine starts...
Operation Manual
Page 17
...row or plot planting handlebars. 4. most 3. Preparing seedbeds for handling a variety of pulley grooves to be raised). Tilling under . 7. Tilling under cover crops (best wheel speed and (lift handlebars to 3. Hilling and furrowing. HIGH RANGE and LOW RANGE - you pick one speed range into . ... RANGE SLOW GEAR, HIGH BELT RANGE FAST GEAR, LOW BELT RANGE FAST GEAR, HIGH BELT RANGE For: For: For: For: 1. Covering over seedbed 1. allows engine seedbed. Tilling in . 5. going too deep). When tilling untilled or hard earth, do not set of tilling...
...row or plot planting handlebars. 4. most 3. Preparing seedbeds for handling a variety of pulley grooves to be raised). Tilling under . 7. Tilling under cover crops (best wheel speed and (lift handlebars to 3. Hilling and furrowing. HIGH RANGE and LOW RANGE - you pick one speed range into . ... RANGE SLOW GEAR, HIGH BELT RANGE FAST GEAR, LOW BELT RANGE FAST GEAR, HIGH BELT RANGE For: For: For: For: 1. Covering over seedbed 1. allows engine seedbed. Tilling in . 5. going too deep). When tilling untilled or hard earth, do not set of tilling...
Operation Manual
Page 19
... 5. Still holding the lever up into REVERSE position. Tilling Depths Lower-Rear Groove Lower-Front Groove • Avoid trying to till under crop residues or cover crops while they are green, moist and tender. • While power composting, try swaying the handlebars from digging too deeply. Check that hasn't been tilled...
... 5. Still holding the lever up into REVERSE position. Tilling Depths Lower-Rear Groove Lower-Front Groove • Avoid trying to till under crop residues or cover crops while they are green, moist and tender. • While power composting, try swaying the handlebars from digging too deeply. Check that hasn't been tilled...
Operation Manual
Page 22
.... And of course, harvesting is easy - after you may want to plant a "green manure" cover crop to 2 feet wide or more organic matter such as crop residues, leaves, grass clippings and cover crops. remaining stubble. Figure 5-16 Power Composting Power composting means tilling under and burying in the soft... times (or more important nutrients to the soil. • After power composting, you prepare the seedbed and mark off any See Figure 5-16. Cover with soil and tamp the area firmly with string, hand-broadcast the seeds as tender green matter is done, the better, as if seeding a ...
.... And of course, harvesting is easy - after you may want to plant a "green manure" cover crop to 2 feet wide or more organic matter such as crop residues, leaves, grass clippings and cover crops. remaining stubble. Figure 5-16 Power Composting Power composting means tilling under and burying in the soft... times (or more important nutrients to the soil. • After power composting, you prepare the seedbed and mark off any See Figure 5-16. Cover with soil and tamp the area firmly with string, hand-broadcast the seeds as tender green matter is done, the better, as if seeding a ...
Operation Manual
Page 27
Reverse this , first insert a punch or thick screwdriver into the hole next to the terminals and cover both terminals with the rubber boots. Wheel Shaft Maintenance After every 10 operating hours, remove the wheels and clear away dirt and debris that have ...
Reverse this , first insert a punch or thick screwdriver into the hole next to the terminals and cover both terminals with the rubber boots. Wheel Shaft Maintenance After every 10 operating hours, remove the wheels and clear away dirt and debris that have ...
Operation Manual
Page 28
...8226; At 25-hour operation intervals, check the tiller for oil accumulations on the tiller or the floor where it can result from a loose housing cover. Using a torque wrench, tighten these bolts to 70-to the tine shaft. Tine Hardware • Check the four bolts and nuts securing left side... oil is no cause for alarm. Lock Nut on the power unit, and cause enlargement of oil seepage or wetness around a shaft opening or cover is more serious. Rear Bearing Cap Screws • The three rear bearing cap screws are located under the depth regulator mounting bracket. Inspect for...
...8226; At 25-hour operation intervals, check the tiller for oil accumulations on the tiller or the floor where it can result from a loose housing cover. Using a torque wrench, tighten these bolts to 70-to the tine shaft. Tine Hardware • Check the four bolts and nuts securing left side... oil is no cause for alarm. Lock Nut on the power unit, and cause enlargement of oil seepage or wetness around a shaft opening or cover is more serious. Rear Bearing Cap Screws • The three rear bearing cap screws are located under the depth regulator mounting bracket. Inspect for...
Operation Manual
Page 31
..., remove the tine attachment dipstick to the Tine Attachment Transmission 1. Be certain to install a replacement washer. The switches are on the cover screw you if the connection is not mated by not letting the engine run while the Wheels/Tines/ PTO Drive Lever is designed to...grease is recommended (regular grease is thick. If topping off the gear oil, move Depth Regulator Lever down to press one of the transmission cover. This switch is no need to refill the transmission with non-hardening gasket sealant). 4. The other two switches are three switches in FORWARD...
..., remove the tine attachment dipstick to the Tine Attachment Transmission 1. Be certain to install a replacement washer. The switches are on the cover screw you if the connection is not mated by not letting the engine run while the Wheels/Tines/ PTO Drive Lever is designed to...grease is recommended (regular grease is thick. If topping off the gear oil, move Depth Regulator Lever down to press one of the transmission cover. This switch is no need to refill the transmission with non-hardening gasket sealant). 4. The other two switches are three switches in FORWARD...
Operation Manual
Page 44
... with respect to you. These items may not apply to new merchandise purchased and used in your Yellow Pages, or contact Troy-Bilt LLC at www.mtdcanada.com. Troy-Bilt does not extend any kind be defective in this manual will , at www.troybilt.com. g. In no event shall recovery...or call 1-866-840-6483, 1-330-558-7220 or log on the date of charge, any applicable emissions warranty provided with the product(s) covered by Troy-Bilt for a particular purpose, applies after the applicable period of the exterior finish due to state. f. No other rights which vary from the ...
... with respect to you. These items may not apply to new merchandise purchased and used in your Yellow Pages, or contact Troy-Bilt LLC at www.mtdcanada.com. Troy-Bilt does not extend any kind be defective in this manual will , at www.troybilt.com. g. In no event shall recovery...or call 1-866-840-6483, 1-330-558-7220 or log on the date of charge, any applicable emissions warranty provided with the product(s) covered by Troy-Bilt for a particular purpose, applies after the applicable period of the exterior finish due to state. f. No other rights which vary from the ...
Technical Manual
Page 2
... Shaft Tightening the Castle Nut On the Wheel Speed Lever Index 5-8 5-9 5-9 5-9 5-10 5-10 5-10 5-10 6-1 6-1 6-1 6-2 6-3 6-3 6-3 6-5 6-5 7-1 7-1 7-1 7-1 7-2 7-2 7-2 7-3 7-4 7-4 7-4 8-1 a Servicing the PTO Power Unit Transmission 5-1 PTO Power Unit Housing Cover 5-1 Removal 5-1 Inspection 5-2 Installation 5-2 Neutral Plunger Assembly 5-2 PTO Power Unit Drive Shaft 5-3 Removal 5-3 Inspection 5-4 Installation 5-4 Pinion Shaft Assembly 5-5 Removal 5-5 Inspection 5-6 Installation 5-7 SECTION 5. PTO HORSE MODEL TECHNICAL...
... Shaft Tightening the Castle Nut On the Wheel Speed Lever Index 5-8 5-9 5-9 5-9 5-10 5-10 5-10 5-10 6-1 6-1 6-1 6-2 6-3 6-3 6-3 6-5 6-5 7-1 7-1 7-1 7-1 7-2 7-2 7-2 7-3 7-4 7-4 7-4 8-1 a Servicing the PTO Power Unit Transmission 5-1 PTO Power Unit Housing Cover 5-1 Removal 5-1 Inspection 5-2 Installation 5-2 Neutral Plunger Assembly 5-2 PTO Power Unit Drive Shaft 5-3 Removal 5-3 Inspection 5-4 Installation 5-4 Pinion Shaft Assembly 5-5 Removal 5-5 Inspection 5-6 Installation 5-7 SECTION 5. PTO HORSE MODEL TECHNICAL...
Technical Manual
Page 3
...in combination with serial numbers 640000 and up. • This manual was written for the PTO HORSE Model TROY-BILT® Roto Tiller-Power Composter built by TROY-BILT Manufacturing Company, Troy, New York. When servicing the machine, prevent unintentional starting engine. Fill the fuel tank outdoors, in ... to the left and right sides of the tiller or its entirety before starting of the tiller as a cleaning solvent). Here are covered in the Owner/Operator Manual. • Service and maintenance information regarding engines is running . The right is used and stored with...
...in combination with serial numbers 640000 and up. • This manual was written for the PTO HORSE Model TROY-BILT® Roto Tiller-Power Composter built by TROY-BILT Manufacturing Company, Troy, New York. When servicing the machine, prevent unintentional starting engine. Fill the fuel tank outdoors, in ... to the left and right sides of the tiller or its entirety before starting of the tiller as a cleaning solvent). Here are covered in the Owner/Operator Manual. • Service and maintenance information regarding engines is running . The right is used and stored with...
Technical Manual
Page 4
..., Tiller Drive Shaft Bearings, Tiller Tine Shaft Bearings, Wheel Shaft Belts Bolo Tines Bronze Bushings Carburetor Choke Clutch Clutch Roller Cover, Transmission Depth Regulator Dog Clutch, Tiller Attachment Dog Clutch, PTO Power Unit Drive Shaft, PTO Power Unit Drive Shaft, Tiller...Worm Gear, Wheel Shaft Worm Gear, Tiller Tine Shaft TECHNICAL MANUAL OWNER/OPERATOR MANUAL If approved covered metal safety container to either this tiller. Use only genuine Troy-Bilt replacement parts. HANDLE BATTERIES WITH CARE! Batteries contain sulfuric acid that is grounded. Remove all ...
..., Tiller Drive Shaft Bearings, Tiller Tine Shaft Bearings, Wheel Shaft Belts Bolo Tines Bronze Bushings Carburetor Choke Clutch Clutch Roller Cover, Transmission Depth Regulator Dog Clutch, Tiller Attachment Dog Clutch, PTO Power Unit Drive Shaft, PTO Power Unit Drive Shaft, Tiller...Worm Gear, Wheel Shaft Worm Gear, Tiller Tine Shaft TECHNICAL MANUAL OWNER/OPERATOR MANUAL If approved covered metal safety container to either this tiller. Use only genuine Troy-Bilt replacement parts. HANDLE BATTERIES WITH CARE! Batteries contain sulfuric acid that is grounded. Remove all ...
Technical Manual
Page 9
...housing: • Apply non-hardening gasket sealer to seep out beteen the seal and the housing. If the leak is worn or damaged. Contact the TROY-BILT Technical Service Department for a special seal. • Be sure the transmission is worn or damaged: replace the seal. • Inspect the tiller ... the bolts. • Replace a worn or damaged gasket. • Check for sand holes (imperfections in the cast iron) or cracks in the housing cover. A lighter viscosity oil will cause leakage. • Make sure that a non-hardening gasket sealer was applied to seep out between the seal and the...
...housing: • Apply non-hardening gasket sealer to seep out beteen the seal and the housing. If the leak is worn or damaged. Contact the TROY-BILT Technical Service Department for a special seal. • Be sure the transmission is worn or damaged: replace the seal. • Inspect the tiller ... the bolts. • Replace a worn or damaged gasket. • Check for sand holes (imperfections in the cast iron) or cracks in the housing cover. A lighter viscosity oil will cause leakage. • Make sure that a non-hardening gasket sealer was applied to seep out between the seal and the...
Technical Manual
Page 10
...IO If oil is cold. If overfilled, drain it to see if the plug is leaking between the power unit housing cover and the housing. • Tighten the housing cover bolts. . Oil leaks from the neutral plunger. Oil is leaking from the handlebar base or the bottom of non-hardening ...gasket sealer. Replace the gasket. • A special transmission cover gasket (Part No. 9260) may be seeing oil that leaked from the engine air cleaner, power unit housing cover, or engine seal. • Check the transmission gear oil level when the unit is leaking ...
...IO If oil is cold. If overfilled, drain it to see if the plug is leaking between the power unit housing cover and the housing. • Tighten the housing cover bolts. . Oil leaks from the neutral plunger. Oil is leaking from the handlebar base or the bottom of non-hardening ...gasket sealer. Replace the gasket. • A special transmission cover gasket (Part No. 9260) may be seeing oil that leaked from the engine air cleaner, power unit housing cover, or engine seal. • Check the transmission gear oil level when the unit is leaking ...
Technical Manual
Page 11
... on the bolts that it did not come from the neutral plunger on the wheel shaft, it in and out to -side on the housing cover; Tip the tiller so that the wheel shaft needs either to 170 inch/lbs. If the tiller moves more play . Place the engine throttle control... may not be tightened to be worn or the bolts may be shimmed or that can be tightened. find out why. HOUSING COVER '1*--REAR BEARING CAP TILLER TINE SHAFT HOUSING COVER GASKET Figure 3-3: Pre-Disassembly Inspection of the Wheel Shaft. Check the PTO drive shaft pulley (see an oil leak, inspect the...
... on the bolts that it did not come from the neutral plunger on the wheel shaft, it in and out to -side on the housing cover; Tip the tiller so that the wheel shaft needs either to 170 inch/lbs. If the tiller moves more play . Place the engine throttle control... may not be tightened to be worn or the bolts may be shimmed or that can be tightened. find out why. HOUSING COVER '1*--REAR BEARING CAP TILLER TINE SHAFT HOUSING COVER GASKET Figure 3-3: Pre-Disassembly Inspection of the Wheel Shaft. Check the PTO drive shaft pulley (see an oil leak, inspect the...
Technical Manual
Page 12
.../PTO Clutch Lever may have failed. • Inspect the left side of the tiller tine shaft for play , tighten the tiller housing cover bolts. b. The tiller housing cover gasket(s) may need to be installed on the tiller tine shaft, as you find out why. • Inspect the right side of ...either shimmed incorrectly (too many gaskets) or that hold the rear bearing cap may have failed. The washers on the bolts that the side cover needs to be shimmed outward using various thicknesses of this does not eliminate the play in the tiller tine shaft. This means the tiller ...
.../PTO Clutch Lever may have failed. • Inspect the left side of the tiller tine shaft for play , tighten the tiller housing cover bolts. b. The tiller housing cover gasket(s) may need to be installed on the tiller tine shaft, as you find out why. • Inspect the right side of ...either shimmed incorrectly (too many gaskets) or that hold the rear bearing cap may have failed. The washers on the bolts that the side cover needs to be shimmed outward using various thicknesses of this does not eliminate the play in the tiller tine shaft. This means the tiller ...
Technical Manual
Page 14
...the yoke pivot links to the lever. See the Owner/Operator Manual for you remove these bolts, pull the yoke back. Or, remove the red plugs in Figure 4-1) that holds the handlebar mounting base to the eccentric lever (10). 17. Remove the bolt (8) or T-handle that ...yoke. 7. Lubricate both engine mounting bars. These are the bolts that retains the wheel speed lever connecting rod swivel to the transmission housing cover and remove the base and the attached handlebars. 15. Remove the bumper/guard attachment. PTO HORSE MODEL TECHNICAL MANUAL SECTION 4: Transmission Removal and...
...the yoke pivot links to the lever. See the Owner/Operator Manual for you remove these bolts, pull the yoke back. Or, remove the red plugs in Figure 4-1) that holds the handlebar mounting base to the eccentric lever (10). 17. Remove the bolt (8) or T-handle that ...yoke. 7. Lubricate both engine mounting bars. These are the bolts that retains the wheel speed lever connecting rod swivel to the transmission housing cover and remove the base and the attached handlebars. 15. Remove the bumper/guard attachment. PTO HORSE MODEL TECHNICAL MANUAL SECTION 4: Transmission Removal and...