Operation Manual
Page 1
...cancer, birth defects, or other reproductive harm. Form No. 3360-854 Rev B Operator's Manual Introduction Read this product contains chemicals known to the State of emission systems, © 2008-The Toro® Company 8111 Lyndale Avenue South Bloomington, MN 55420 Register at www.shoptoro.com. ...Resource Code Section 4442 to special mechanical information and Note emphasizes general information worthy of special attention. 22in Recycler® Lawn Mower Model No. 20330-Serial No. 290000001 and Up Model No. 20330C-Serial No. 290000001 and Up Model No. 20331-Serial No. 290000001 ...
...cancer, birth defects, or other reproductive harm. Form No. 3360-854 Rev B Operator's Manual Introduction Read this product contains chemicals known to the State of emission systems, © 2008-The Toro® Company 8111 Lyndale Avenue South Bloomington, MN 55420 Register at www.shoptoro.com. ...Resource Code Section 4442 to special mechanical information and Note emphasizes general information worthy of special attention. 22in Recycler® Lawn Mower Model No. 20330-Serial No. 290000001 and Up Model No. 20330C-Serial No. 290000001 and Up Model No. 20331-Serial No. 290000001 ...
Operation Manual
Page 2
... • Clear the area of the American National Standards Institute in injury or death. never up and down and behind rotary lawn mowers and the B71.1 specifications of objects such as rocks, wire, toys, etc., which can result in serious injury or death. •...abnormally, stop before cleaning the machine, removing grass catcher, or unclogging the discharge guard. • Operate machine only in the manual(s) before and while moving backward. walk; Only use accessories approved by the engine manufacturer in place and working. • Never leave a running . • ...
... • Clear the area of the American National Standards Institute in injury or death. never up and down and behind rotary lawn mowers and the B71.1 specifications of objects such as rocks, wire, toys, etc., which can result in serious injury or death. •...abnormally, stop before cleaning the machine, removing grass catcher, or unclogging the discharge guard. • Operate machine only in the manual(s) before and while moving backward. walk; Only use accessories approved by the engine manufacturer in place and working. • Never leave a running . • ...
Operation Manual
Page 4
...the Handle Procedure 94-8072 1. Cutting/dismemberment hazard of hand or foot, mower blade-remove the ignition key and read the Operator's Manual. 2. Cutting/dismemberment hazard of the handle knobs as a part from the mower housing (Figure 3). stop the engine before servicing or performing maintenance. 4. ...the engine. 1. and look behind you when backing up and down slopes; Move the handle to the outside of hand or foot, mower blade-do not operate up . Replace damaged decals. Setup Manufacturer's Mark 1. Important: Route the cables to the operating position. 3. ...
...the Handle Procedure 94-8072 1. Cutting/dismemberment hazard of hand or foot, mower blade-remove the ignition key and read the Operator's Manual. 2. Cutting/dismemberment hazard of the handle knobs as a part from the mower housing (Figure 3). stop the engine before servicing or performing maintenance. 4. ...the engine. 1. and look behind you when backing up and down slopes; Move the handle to the outside of hand or foot, mower blade-do not operate up . Replace damaged decals. Setup Manufacturer's Mark 1. Important: Route the cables to the operating position. 3. ...
Operation Manual
Page 11
... maintenance procedures. tip the mower prior to running out of the machine from the spark plug (Figure 14) before annual storage. • Change the engine oil. • Replace the blade or have it sharpened; Important: Refer to your engine operator's manual for additional maintenance procedures. ...within 3 seconds after releasing the blade control bar. • Clean grass clippings and dirt from an Authorized Service Dealer (go to www.toro.com to find the nearest dealer) or at www.shoptoro.com. Stop the engine and wait for Maintenance 1. never siphon. After performing...
... maintenance procedures. tip the mower prior to running out of the machine from the spark plug (Figure 14) before annual storage. • Change the engine oil. • Replace the blade or have it sharpened; Important: Refer to your engine operator's manual for additional maintenance procedures. ...within 3 seconds after releasing the blade control bar. • Clean grass clippings and dirt from an Authorized Service Dealer (go to www.toro.com to find the nearest dealer) or at www.shoptoro.com. Stop the engine and wait for Maintenance 1. never siphon. After performing...
Operation Manual
Page 16
... pending completion of purchase (sales receipt) to all 22 in Recycler® Walk Power Mowers Conditions and Products Covered under The Toro Total Coverage Guarantee The Toro Company and its affiliate, Toro Warranty Company, pursuant to obtain guarantee policies for your Operator's Manual if in the fuel system - Improper starting procedures If you are having...
... pending completion of purchase (sales receipt) to all 22 in Recycler® Walk Power Mowers Conditions and Products Covered under The Toro Total Coverage Guarantee The Toro Company and its affiliate, Toro Warranty Company, pursuant to obtain guarantee policies for your Operator's Manual if in the fuel system - Improper starting procedures If you are having...
Service Manual
Page 3
...right to make the information in design. This manual was written expressly for use on products built after 2006 that the reader has basic mechanical knowledge and skills. This book contains material covering the Toro and Lawn-Boy Walk Behind Mower Drive Systems models from 1990 through 2006, and... may be specified for Toro servicing dealers. Copyright© All Rights Reserved ©2006 The...
...right to make the information in design. This manual was written expressly for use on products built after 2006 that the reader has basic mechanical knowledge and skills. This book contains material covering the Toro and Lawn-Boy Walk Behind Mower Drive Systems models from 1990 through 2006, and... may be specified for Toro servicing dealers. Copyright© All Rights Reserved ©2006 The...
Service Manual
Page 5
...3 speed transmission 4-5 21" steel & cast deck Personal Pace, Easy Stride transmission 2-3 22" steel deck transmission, Toro and Lawn-Boy 3-10 21" Lawn-Boy Insight 3-20 Transmission Internal Repair 3 speed transmission 4-6 Spur/Bevel gear transmission 2-4 Bevel gear... 7-6 Lawn-Boy Sens-a-Speed 7-9 Belt Replacement Mowers with Toro Blade Brake Clutch 8-3 Mowers with Toro Blade Override System 8-3 Zone start 21" Rear Wheel Drive Toro & Lawn-Boy (except Insight 8-2 Zone start 22" Toro Rear Wheel Drive 3-10 Zone start 22" Toro Front Wheel Drive 3-5 Lawn-Boy Insight Zone Start 3-19...
...3 speed transmission 4-5 21" steel & cast deck Personal Pace, Easy Stride transmission 2-3 22" steel deck transmission, Toro and Lawn-Boy 3-10 21" Lawn-Boy Insight 3-20 Transmission Internal Repair 3 speed transmission 4-6 Spur/Bevel gear transmission 2-4 Bevel gear... 7-6 Lawn-Boy Sens-a-Speed 7-9 Belt Replacement Mowers with Toro Blade Brake Clutch 8-3 Mowers with Toro Blade Override System 8-3 Zone start 21" Rear Wheel Drive Toro & Lawn-Boy (except Insight 8-2 Zone start 22" Toro Rear Wheel Drive 3-10 Zone start 22" Toro Front Wheel Drive 3-5 Lawn-Boy Insight Zone Start 3-19...
Service Manual
Page 6
Front Wheel Drive Models 3-9 22" TORO & LAWN-BOY REAR WHEEL DRIVE MODELS Transmission Removal & Belt Replacement 3-10 Rear Axle Disassembly 3-15 Transmission Disassembly 3-16 Transmission Assembly 3-16 ...Installation Tips 3-25 THREE SPEED TRANSMISSION GEAR CASE ASSEMBLY 4-2 OPERATION Input System 4-3 ii WPM Drive Systems Manual SINGLE SPEED BEVEL GEAR TRANSMISSION 3-2 GENERAL INFORMATION 3-3 FRONT AXLE & TRANSMISSION ASSEMBLY 3-4 22" FRONT WHEEL DRIVE MODELS Remove Transmission 3-5 Transmission Disassembly 3-7 Transmission Assembly 3-7 Assembly Tips 3-8 Belt Service - TABLE ...
Front Wheel Drive Models 3-9 22" TORO & LAWN-BOY REAR WHEEL DRIVE MODELS Transmission Removal & Belt Replacement 3-10 Rear Axle Disassembly 3-15 Transmission Disassembly 3-16 Transmission Assembly 3-16 ...Installation Tips 3-25 THREE SPEED TRANSMISSION GEAR CASE ASSEMBLY 4-2 OPERATION Input System 4-3 ii WPM Drive Systems Manual SINGLE SPEED BEVEL GEAR TRANSMISSION 3-2 GENERAL INFORMATION 3-3 FRONT AXLE & TRANSMISSION ASSEMBLY 3-4 22" FRONT WHEEL DRIVE MODELS Remove Transmission 3-5 Transmission Disassembly 3-7 Transmission Assembly 3-7 Assembly Tips 3-8 Belt Service - TABLE ...
Service Manual
Page 7
... 6-25 WPM Drive Systems Manual iii Toro Vacu Power/Lawn-Boy Medallion Models 4-5 Removal - Assembly 4-7 Output Shaft Assembly 4-8 Input Shaft Assembly 4-9 Intermediate Shaft Assembly 4-10 Installation 4-10 Special Assembly Notes for Toro Vacu Power/Lawn-Boy Medallion 4-11 ...TROUBLESHOOTING TIPS - 3 SPEED TRANSMISSION Hard Shifting 4-12 Slipping Gears 4-12 WHEEL PINION CLUTCH GEAR CASE & WHEEL ASSEMBLY, ROCKING KEY STYLE 5-2 Wheel Pinion Clutch 5-3 Component Definitions ...
... 6-25 WPM Drive Systems Manual iii Toro Vacu Power/Lawn-Boy Medallion Models 4-5 Removal - Assembly 4-7 Output Shaft Assembly 4-8 Input Shaft Assembly 4-9 Intermediate Shaft Assembly 4-10 Installation 4-10 Special Assembly Notes for Toro Vacu Power/Lawn-Boy Medallion 4-11 ...TROUBLESHOOTING TIPS - 3 SPEED TRANSMISSION Hard Shifting 4-12 Slipping Gears 4-12 WHEEL PINION CLUTCH GEAR CASE & WHEEL ASSEMBLY, ROCKING KEY STYLE 5-2 Wheel Pinion Clutch 5-3 Component Definitions ...
Service Manual
Page 8
...7-13 BBC Cable Adjustment (Toro Vacu Power/Lawn-Boy Medallion 7-15 Toro BBC Cable Adjustment (Recycler/Rear Bagger 7-16 Toro BOS Control 7-17 Toro BOS Control Cable Adjustment 7-...Toro 21" Front Wheel Drive 8-2 22" Front Wheel Drive 8-2 22" Rear Wheel Drive 8-2 21" Steel & Cast Deck Toro & Lawn-Boy Mowers Belt Replacement 8-2 21" Cast Deck Mowers with 3 Speed Transmission 8-2 21" Toro & Lawn-Boy Mowers with Blade Brake Clutch 8-3 21" Toro Mowers with Blade Override System & Lawn-Boy Mower with Blade Brake Clutch System 8-3 21" Lawn-Boy Insight Mowers 8-3 iv WPM Drive Systems Manual
...7-13 BBC Cable Adjustment (Toro Vacu Power/Lawn-Boy Medallion 7-15 Toro BBC Cable Adjustment (Recycler/Rear Bagger 7-16 Toro BOS Control 7-17 Toro BOS Control Cable Adjustment 7-...Toro 21" Front Wheel Drive 8-2 22" Front Wheel Drive 8-2 22" Rear Wheel Drive 8-2 21" Steel & Cast Deck Toro & Lawn-Boy Mowers Belt Replacement 8-2 21" Cast Deck Mowers with 3 Speed Transmission 8-2 21" Toro & Lawn-Boy Mowers with Blade Brake Clutch 8-3 21" Toro Mowers with Blade Override System & Lawn-Boy Mower with Blade Brake Clutch System 8-3 21" Lawn-Boy Insight Mowers 8-3 iv WPM Drive Systems Manual
Service Manual
Page 9
... each model number in the list below are codes identifying the type of the service manual for Vacu Power BOS - Easy Stride 1st generation ES2 - Personal Pace 1st generation PP2 - Sens-a-Speed W - worm Model 10301 10302 10304 10305 10307 10309 10310 10311 10312 ... bevel SR - TABLE OF CONTENTS Using this information to select the correct sections of deck material, transmission, wheel pinion clutch, hand controls, and if it has a blade clutch system. blade brake clutch for the mower being serviced. two bail 3S- 3 speed 21" stl - 21" steel deck 22" stl - 22" steel deck B- ...
... each model number in the list below are codes identifying the type of the service manual for Vacu Power BOS - Easy Stride 1st generation ES2 - Personal Pace 1st generation PP2 - Sens-a-Speed W - worm Model 10301 10302 10304 10305 10307 10309 10310 10311 10312 ... bevel SR - TABLE OF CONTENTS Using this information to select the correct sections of deck material, transmission, wheel pinion clutch, hand controls, and if it has a blade clutch system. blade brake clutch for the mower being serviced. two bail 3S- 3 speed 21" stl - 21" steel deck 22" stl - 22" steel deck B- ...
Service Manual
Page 10
... one bail 2B - bevel gear BBC - Easy Stride 2nd generation Ins - Insight PP1 - blade brake clutch for Vacu Power BOS - Easy Stride 1st generation ES2 - Personal Pace 2nd generation RK - rocking key SB - spring ratchet SS - worm... CD CD CD CD CD CD CD CD CD CD CD CD CD CD Trans Internal Repair Wheel Pinion SB RK SB RK SB RK SB RK SB RK SB RK SB RK SB RK ...None None None None None None None None None None None None None None BBC VP None vi WPM Drive Systems Manual cast deck Vacu Power ES1 - cast deck CDVP - Sens-a-Speed W - two bail 3S- 3 speed 21" stl - 21" steel...
... one bail 2B - bevel gear BBC - Easy Stride 2nd generation Ins - Insight PP1 - blade brake clutch for Vacu Power BOS - Easy Stride 1st generation ES2 - Personal Pace 2nd generation RK - rocking key SB - spring ratchet SS - worm... CD CD CD CD CD CD CD CD CD CD CD CD CD CD Trans Internal Repair Wheel Pinion SB RK SB RK SB RK SB RK SB RK SB RK SB RK SB RK ...None None None None None None None None None None None None None None BBC VP None vi WPM Drive Systems Manual cast deck Vacu Power ES1 - cast deck CDVP - Sens-a-Speed W - two bail 3S- 3 speed 21" stl - 21" steel...
Service Manual
Page 11
... Drive Systems Manual TABLE OF CONTENTS Code List 1B - Easy Stride 2nd generation Ins - spur bevel SR - two bail 3S- 3 speed 21" stl - 21" steel deck 22" stl - 22" steel deck B- cast deck Vacu Power ES1 - Sens... - spring ratchet SS - Personal Pace 2nd generation RK - one bail 2B - blade brake clutch for Vacu Power BOS - rocking key SB - blade brake clutch BBC VP - Easy Stride 1st generation ES2 - worm Model... Ins Ins Ins Ins Ins Ins CD CD CD CD CD CD Ins CD CD CD CD Trans Internal Repair Wheel Pinion 3S RK 3S RK 3S RK SB RK SB RK SB RK B SR B SR B SR B...
... Drive Systems Manual TABLE OF CONTENTS Code List 1B - Easy Stride 2nd generation Ins - spur bevel SR - two bail 3S- 3 speed 21" stl - 21" steel deck 22" stl - 22" steel deck B- cast deck Vacu Power ES1 - Sens... - spring ratchet SS - Personal Pace 2nd generation RK - one bail 2B - blade brake clutch for Vacu Power BOS - rocking key SB - blade brake clutch BBC VP - Easy Stride 1st generation ES2 - worm Model... Ins Ins Ins Ins Ins Ins CD CD CD CD CD CD Ins CD CD CD CD Trans Internal Repair Wheel Pinion 3S RK 3S RK 3S RK SB RK SB RK SB RK B SR B SR B SR B...
Service Manual
Page 12
... Trans R&R W W W W W W W W W W W W 22stl 22stl 22stl 22stl 22stl 22stl 22stl 22stl 22stl 22stl 22stl 22stl CD CD CD 22stl CD CD CD CD Trans Internal Repair Wheel Pinion Worm Wom Worm Worm Worm Worm Worm Worm Worm Worm Worm Worm B B B B SB B B B B B B B SB SB SB B SB SB SB SB None None None None... None None None None None None None None None None None None None None viii WPM Drive Systems Manual TABLE OF CONTENTS Code List 1B - blade brake clutch BBC VP - one bail 2B - cast deck Vacu Power ES1 - Easy Stride 2nd generation Ins - spur bevel SR - blade brake clutch for Vacu...
... Trans R&R W W W W W W W W W W W W 22stl 22stl 22stl 22stl 22stl 22stl 22stl 22stl 22stl 22stl 22stl 22stl CD CD CD 22stl CD CD CD CD Trans Internal Repair Wheel Pinion Worm Wom Worm Worm Worm Worm Worm Worm Worm Worm Worm Worm B B B B SB B B B B B B B SB SB SB B SB SB SB SB None None None None... None None None None None None None None None None None None None None viii WPM Drive Systems Manual TABLE OF CONTENTS Code List 1B - blade brake clutch BBC VP - one bail 2B - cast deck Vacu Power ES1 - Easy Stride 2nd generation Ins - spur bevel SR - blade brake clutch for Vacu...
Service Manual
Page 13
blade brake clutch for Vacu Power BOS - cast deck Vacu Power ES1 - Personal Pace 1st generation PP2 - worm Model 20041 20044 20047 20049 20051 20054 20055 20056 20057 20058 ...22stl 22stl CD CD CD CD CD CD CD CD CD CD CD CD CD CD CD CD CD CD CD CD Trans Internal Repair Wheel Pinion B SR 3SP RK B RK B SR B SR SB RK SB RK SB RK SB RK SB RK B SR B SR...SS - two bail 3S- 3 speed 21" stl - 21" steel deck 22" stl - 22" steel deck B- Sens-a-Speed W - WPM Drive Systems Manual TABLE OF CONTENTS Code List 1B - spur bevel SR - one bail 2B - Insight PP1 -
blade brake clutch for Vacu Power BOS - cast deck Vacu Power ES1 - Personal Pace 1st generation PP2 - worm Model 20041 20044 20047 20049 20051 20054 20055 20056 20057 20058 ...22stl 22stl CD CD CD CD CD CD CD CD CD CD CD CD CD CD CD CD CD CD CD CD Trans Internal Repair Wheel Pinion B SR 3SP RK B RK B SR B SR SB RK SB RK SB RK SB RK SB RK B SR B SR...SS - two bail 3S- 3 speed 21" stl - 21" steel deck 22" stl - 22" steel deck B- Sens-a-Speed W - WPM Drive Systems Manual TABLE OF CONTENTS Code List 1B - spur bevel SR - one bail 2B - Insight PP1 -
Service Manual
Page 14
... CD CD CD CD CD CD CD CD CD CD CD CD CD CD 21" stl 21" stl 22" stl 22" stl Trans Internal Repair Wheel Pinion 3SP RK 3SP RK 3SP RK 3SP RK 3SP RK 3SP RK 3SP RK 3SP RK 3SP RK 3SP RK 3SP RK 3SP RK... BBC None None None None BBC BBC None BBC None None BBC None None BBC BBC None None None None x WPM Drive Systems Manual blade brake clutch for Vacu Power BOS - blade brake clutch BBC VP - blade override system CD - spring ratchet SS - TABLE OF CONTENTS Code List 1B - cast deck Vacu...
... CD CD CD CD CD CD CD CD CD CD CD CD CD CD 21" stl 21" stl 22" stl 22" stl Trans Internal Repair Wheel Pinion 3SP RK 3SP RK 3SP RK 3SP RK 3SP RK 3SP RK 3SP RK 3SP RK 3SP RK 3SP RK 3SP RK 3SP RK... BBC None None None None BBC BBC None BBC None None BBC None None BBC BBC None None None None x WPM Drive Systems Manual blade brake clutch for Vacu Power BOS - blade brake clutch BBC VP - blade override system CD - spring ratchet SS - TABLE OF CONTENTS Code List 1B - cast deck Vacu...
Service Manual
Page 15
... CD CD CD CD CD CD CD CD CD CD CD CD CD CD CD CD CD CD CD CD CD CD Trans Internal Repair Wheel Pinion 3SP RK 3SP RK 3SP RK 3SP RK 3SP RK 3SP RK 3SP RK 3SP RK 3SP RK 3SP RK 3SP RK 3SP RK... None None None None None None None None None None None None None None None WPM Drive Systems Manual xi Easy Stride 1st generation ES2 - blade brake clutch for Vacu Power BOS - cast deck Vacu Power ES1 - spring ratchet SS - two bail 3S- 3 speed 21" stl - 21" steel deck 22" stl - 22" steel...
... CD CD CD CD CD CD CD CD CD CD CD CD CD CD CD CD CD CD CD CD CD CD Trans Internal Repair Wheel Pinion 3SP RK 3SP RK 3SP RK 3SP RK 3SP RK 3SP RK 3SP RK 3SP RK 3SP RK 3SP RK 3SP RK 3SP RK... None None None None None None None None None None None None None None None WPM Drive Systems Manual xi Easy Stride 1st generation ES2 - blade brake clutch for Vacu Power BOS - cast deck Vacu Power ES1 - spring ratchet SS - two bail 3S- 3 speed 21" stl - 21" steel deck 22" stl - 22" steel...
Service Manual
Page 16
... CD VP CD VP CD VP CD VP CD VP CD VP CD VP CD VP CD VP CD VP CD VP Trans Internal Repair Wheel Pinion SB RK Worm RK Worm RK Worm RK Worm RK Worm RK Worm RK Worm RK Worm RK Worm RK Worm RK Worm RK... VP None None BBC VP None None None BBC VP BBC VP None None xii WPM Drive Systems Manual blade brake clutch for Vacu Power BOS - Personal Pace 2nd generation RK - cast deck Vacu Power ES1 - Insight PP1 - one bail 2B - Sens-a-Speed W - blade brake clutch BBC VP - spring ratchet SS - Personal Pace...
... CD VP CD VP CD VP CD VP CD VP CD VP CD VP CD VP CD VP CD VP CD VP Trans Internal Repair Wheel Pinion SB RK Worm RK Worm RK Worm RK Worm RK Worm RK Worm RK Worm RK Worm RK Worm RK Worm RK Worm RK... VP None None BBC VP None None None BBC VP BBC VP None None xii WPM Drive Systems Manual blade brake clutch for Vacu Power BOS - Personal Pace 2nd generation RK - cast deck Vacu Power ES1 - Insight PP1 - one bail 2B - Sens-a-Speed W - blade brake clutch BBC VP - spring ratchet SS - Personal Pace...
Service Manual
Page 17
... VP CD VP CD VP CD VP CD VP CD VP CD VP CD VP CD VP CD VP CD CD CD Trans Internal Repair Wheel Pinion 3 SP RK 3 SP RK 3 SP RK 3 SP RK 3 SP RK 3 SP RK 3 SP RK 3 SP RK 3 SP RK 3 SP RK... BBC VP None None None None None None None BBC VP BBC VP BBC VP BBC VP BBC VP None None None WPM Drive Systems Manual xiii two bail 3S- 3 speed 21" stl - 21" steel deck 22" stl - 22" steel deck B- blade override system CD - Easy... key SB - bevel gear BBC - Personal Pace 1st generation PP2 - TABLE OF CONTENTS Code List 1B - blade brake clutch for Vacu Power BOS - cast deck Vacu...
... VP CD VP CD VP CD VP CD VP CD VP CD VP CD VP CD VP CD VP CD CD CD Trans Internal Repair Wheel Pinion 3 SP RK 3 SP RK 3 SP RK 3 SP RK 3 SP RK 3 SP RK 3 SP RK 3 SP RK 3 SP RK 3 SP RK... BBC VP None None None None None None None BBC VP BBC VP BBC VP BBC VP BBC VP None None None WPM Drive Systems Manual xiii two bail 3S- 3 speed 21" stl - 21" steel deck 22" stl - 22" steel deck B- blade override system CD - Easy... key SB - bevel gear BBC - Personal Pace 1st generation PP2 - TABLE OF CONTENTS Code List 1B - blade brake clutch for Vacu Power BOS - cast deck Vacu...