Instruction Manual
Page 12
...wheel and v-belt move freely, then screw it down is this position (see Figure 6). 1 0 Figure 6 Zigzag Sewing Machine 3.3. Wit Figure 5 Caution: • Switch off the machine. • Set sewing head upright again using both hands. • Danger of oil to the oil hole (see Figure 5). Apply one ...or two drops of crushing between sewing head and table top. • For your safety, do not run the machine without interference. Belt ...
...wheel and v-belt move freely, then screw it down is this position (see Figure 6). 1 0 Figure 6 Zigzag Sewing Machine 3.3. Wit Figure 5 Caution: • Switch off the machine. • Set sewing head upright again using both hands. • Danger of oil to the oil hole (see Figure 5). Apply one ...or two drops of crushing between sewing head and table top. • For your safety, do not run the machine without interference. Belt ...
Instruction Manual
Page 13
...indicated with letter 'B'. Important: When you first operate your machine after set up or after an extended period of grease to all other oiling points shown Keep oil pad 'A' under arm top cover saturated with '6'. Zigzag Sewing Machine Loosen and remove screws and remove face plate by sliding... it downward. Remove screws and lift off the machine. • Set sewing head upright again using both hands. • Danger of bread-in Figure?...
...indicated with letter 'B'. Important: When you first operate your machine after set up or after an extended period of grease to all other oiling points shown Keep oil pad 'A' under arm top cover saturated with '6'. Zigzag Sewing Machine Loosen and remove screws and remove face plate by sliding... it downward. Remove screws and lift off the machine. • Set sewing head upright again using both hands. • Danger of bread-in Figure?...
Instruction Manual
Page 14
... Use needle Cat. Tighten -,,edle set screw '1' (see Figure 8). Zigzag Sewing Machine Instruction Manual and Parts List 3.5. For selection of proper needle and thread sizes to be cut off the machine. • Do not operate the machine without the finger guard '2' (see... Figure 8) Insert the needle in the needle bar and push it up as far as it will go. Raise needle bar to the table below Model Application Light weight materials 20U-109 / 109C / 112 / 112C / 309 Medium weight materials Mid-heavy weight materials Max. Loosen needle set...
... Use needle Cat. Tighten -,,edle set screw '1' (see Figure 8). Zigzag Sewing Machine Instruction Manual and Parts List 3.5. For selection of proper needle and thread sizes to be cut off the machine. • Do not operate the machine without the finger guard '2' (see... Figure 8) Insert the needle in the needle bar and push it up as far as it will go. Raise needle bar to the table below Model Application Light weight materials 20U-109 / 109C / 112 / 112C / 309 Medium weight materials Mid-heavy weight materials Max. Loosen needle set...
Instruction Manual
Page 21
Zigzag Sewing Machine 3.14. Figure 21, and set take-up spring height by turning the entire tension assembly '3' toward left or right, as required. • More tension • Less tension To adjust the ...
Zigzag Sewing Machine 3.14. Figure 21, and set take-up spring height by turning the entire tension assembly '3' toward left or right, as required. • More tension • Less tension To adjust the ...
Instruction Manual
Page 22
To position, push lever in the fabric. III II En) Figure 23 - 21 - Do not make any needle position adjustment while the needle is in and move to desired salting. Instruction Manual and Parts List cCO -7 CIA _Ili L. Zigzag Sewing Machine 3.17_ Needle Position Selector Left, Center and Right needle position settings are available for placement of both straight and zigzag stitching (see Figure23). Caution: • Switch off the machine.
To position, push lever in the fabric. III II En) Figure 23 - 21 - Do not make any needle position adjustment while the needle is in and move to desired salting. Instruction Manual and Parts List cCO -7 CIA _Ili L. Zigzag Sewing Machine 3.17_ Needle Position Selector Left, Center and Right needle position settings are available for placement of both straight and zigzag stitching (see Figure23). Caution: • Switch off the machine.
Instruction Manual
Page 25
I 201,109•101PC•109. 6,064, 12.4,•• 3 404464 ,70,1-•011V•01.C.-.10., 606502 ,2•24J• •1 I O... Caution: • Switch off the machine. 2 Figure 29 Zigzag Sewing Machine 3.21. Straight and Zigzag Stitch Fitting General Purpose Presser Foot '1', Throat Plate '2' and Feed Dog ...edges of throat plate and feed dog.) Using a screwdriver '2' remove bed plate '1' and remove feed dog '4' (see Figure 29). Set feed dog correctly in position so that it firmly in the throat plate. Instruction Manual and Parts List 604537 .201,1CA.I C.C•...
I 201,109•101PC•109. 6,064, 12.4,•• 3 404464 ,70,1-•011V•01.C.-.10., 606502 ,2•24J• •1 I O... Caution: • Switch off the machine. 2 Figure 29 Zigzag Sewing Machine 3.21. Straight and Zigzag Stitch Fitting General Purpose Presser Foot '1', Throat Plate '2' and Feed Dog ...edges of throat plate and feed dog.) Using a screwdriver '2' remove bed plate '1' and remove feed dog '4' (see Figure 29). Set feed dog correctly in position so that it firmly in the throat plate. Instruction Manual and Parts List 604537 .201,1CA.I C.C•...
Instruction Manual
Page 26
Zigzag Sewing Machine 3.22_ Spool Cap Usage Instruction Manual and Parts List When using a reel type thread spool, fit the spool cap '1' supplied with the machine onto the thread spool '3' (see Figure 31). Sig 5 Figure 31 - 25 - Forcing it onto the spool pin may result in breaking the slotted spigot of the spool cap (see Figure 31) The spool cap should never be fitted on the spool pin '5'. Set height of spool rest so there is approximately 2.0 mm clearance between top end of spool pin and the tip of the slotted spigot of the spool cap (see Figure 31).
Zigzag Sewing Machine 3.22_ Spool Cap Usage Instruction Manual and Parts List When using a reel type thread spool, fit the spool cap '1' supplied with the machine onto the thread spool '3' (see Figure 31). Sig 5 Figure 31 - 25 - Forcing it onto the spool pin may result in breaking the slotted spigot of the spool cap (see Figure 31) The spool cap should never be fitted on the spool pin '5'. Set height of spool rest so there is approximately 2.0 mm clearance between top end of spool pin and the tip of the slotted spigot of the spool cap (see Figure 31).
Instruction Manual
Page 28
Zigzag Sewing Machine Knee operating presser foot lift Bell cranks '1' and '2' shown in Figure 34 are fastened to bracket '9' is 64 mm. Loosen the lock nut holding screw '7' ... used for lifting and lowering the presser loot with knee, and bell crank '2' is used for controlling the stitch width . A 5 Caution: • Switch off the machine. • Set sewing head uprignv zgain using both hands_ • Danger of crushing between. Instruction Manual and Parts List 11 12 13 1 14 3 7 6 4 10 --64 virim 8 B Figure...
Zigzag Sewing Machine Knee operating presser foot lift Bell cranks '1' and '2' shown in Figure 34 are fastened to bracket '9' is 64 mm. Loosen the lock nut holding screw '7' ... used for lifting and lowering the presser loot with knee, and bell crank '2' is used for controlling the stitch width . A 5 Caution: • Switch off the machine. • Set sewing head uprignv zgain using both hands_ • Danger of crushing between. Instruction Manual and Parts List 11 12 13 1 14 3 7 6 4 10 --64 virim 8 B Figure...
Instruction Manual
Page 29
... tighten screw '4'. Loosen stitch width regulating plate thumb screws '11' and '12' so that height '10' from zero to maximum stitch width. (20U-109 / 109C / 308: 9mm or 20U-112 / 112C: 12mm). Loosen the lock nut holding screw '14' and turn screw '7' as required, so that the bent end '6' of knee... Parts List 12 11 13 2 14 3 67 10 67 rnm Figure 35 Caution: • Switch off the machine. • Set sewing head upright again using both hands. • Danger of crushing between sewing head and table top Stitch width will become smaller when knee plate is 67 mm. Loosen the lock nut...
... tighten screw '4'. Loosen stitch width regulating plate thumb screws '11' and '12' so that height '10' from zero to maximum stitch width. (20U-109 / 109C / 308: 9mm or 20U-112 / 112C: 12mm). Loosen the lock nut holding screw '14' and turn screw '7' as required, so that the bent end '6' of knee... Parts List 12 11 13 2 14 3 67 10 67 rnm Figure 35 Caution: • Switch off the machine. • Set sewing head upright again using both hands. • Danger of crushing between sewing head and table top Stitch width will become smaller when knee plate is 67 mm. Loosen the lock nut...
Instruction Manual
Page 33
... foot pressure adjusted properly? , 22. Insert new needle 25. Is there any lint or fluff on feed dog? 27. Is machine properly threaded? 1. Is size of slubs & knots? 7. Insert new needle 18. Is needle threading correct? 23. Adjust needle ...plug to feed Fabric puckers 20. Problem Possible Causes Possible Solutions 1. Zigzag Sewing Machine Instruction Manual and Parts List 5. Remove slubs & knots Bobbin thread breaks 8. Insert needle correctly 6. Tighten needle set screw Fabric fails to power source *9** If you still have difficulty in bobbin...
... foot pressure adjusted properly? , 22. Insert new needle 25. Is there any lint or fluff on feed dog? 27. Is machine properly threaded? 1. Is size of slubs & knots? 7. Insert new needle 18. Is needle threading correct? 23. Adjust needle ...plug to feed Fabric puckers 20. Problem Possible Causes Possible Solutions 1. Zigzag Sewing Machine Instruction Manual and Parts List 5. Remove slubs & knots Bobbin thread breaks 8. Insert needle correctly 6. Tighten needle set screw Fabric fails to power source *9** If you still have difficulty in bobbin...
Instruction Manual
Page 35
Part No. 1 554113-383 2 606407 3 606395 4 606632 5 606633 6 606634 7 554118-385 8 606635 9 606433 601433 10 606636 11 606454 12 606637 13 606638 GO207-8 14 606452 15 606453 16 606449 17 606451 GS272-8 18 606439 19 550032 20 544208-005 21 606447 22 606448 GZ202-8 23 606446 24 544208-005 25 606639 GR482/6-8 26 606440 27 606442 28 606441 29 606443 GL162-8 30 606439 31 606602 32 606398 GT150-8 33 606397 34 554128 35 554144 36 544212-001 37 Gl Zigzag Sewing Machine No.
Part No. 1 554113-383 2 606407 3 606395 4 606632 5 606633 6 606634 7 554118-385 8 606635 9 606433 601433 10 606636 11 606454 12 606637 13 606638 GO207-8 14 606452 15 606453 16 606449 17 606451 GS272-8 18 606439 19 550032 20 544208-005 21 606447 22 606448 GZ202-8 23 606446 24 544208-005 25 606639 GR482/6-8 26 606440 27 606442 28 606441 29 606443 GL162-8 30 606439 31 606602 32 606398 GT150-8 33 606397 34 554128 35 554144 36 544212-001 37 Gl Zigzag Sewing Machine No.
Instruction Manual
Page 37
...-up Crank Hinge Stud Set Screw Guide Screw Arm...Set Screw Front Bush Bevel Gear Assembly Bevel Gear Set...Bushing CSM Bushing Set Screw CSM Clamp...1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 1 1 1 1 1 2 2 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 z 1 1 1 1 1 2 2 2 2 2 -36- Connecting Link Connecting Stud Assembly Set Screw Hinge Pin Screw Hinge Pin Pin Washer Take-up Lever Link Conn. Zigzag Sewing Machine No. Link Cap Screw N/B.
...-up Crank Hinge Stud Set Screw Guide Screw Arm...Set Screw Front Bush Bevel Gear Assembly Bevel Gear Set...Bushing CSM Bushing Set Screw CSM Clamp...1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 1 1 1 1 1 2 2 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 z 1 1 1 1 1 2 2 2 2 2 -36- Connecting Link Connecting Stud Assembly Set Screw Hinge Pin Screw Hinge Pin Pin Washer Take-up Lever Link Conn. Zigzag Sewing Machine No. Link Cap Screw N/B.
Instruction Manual
Page 39
...Plate Indicator Plate Screw Exec. Zigzag Sewing Machine No. Pin Set Screw Set Screw N/B Frame Pin Needle Bar Tread... Plate Assembly Slide Plate Slide Plate Spring Slide Plate Spring Screw Instruction Manual and Parts List Quantity 109 109C 112 112C 309 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1...
...Plate Indicator Plate Screw Exec. Zigzag Sewing Machine No. Pin Set Screw Set Screw N/B Frame Pin Needle Bar Tread... Plate Assembly Slide Plate Slide Plate Spring Slide Plate Spring Screw Instruction Manual and Parts List Quantity 109 109C 112 112C 309 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1...
Instruction Manual
Page 41
... Screw Washer of Following Lever Following Lever Assembly Screw of Differential Connecting Bar Instruction Manual and Parts List Quantity 109 109C 112 112C 309 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2...Set Screw of Locating Rack Sleeve Locating Rack Assembly Differential Connecting Shaft Differential Crank Assembly Screw of Differential Connecting Bar Connecting Screw for Sliding Block Differential Connecting Shaft r ffet ri, :_-, ¶haft Screw of Following Lever Slide Block Cap Screw Zig Zag Stitch Reg. Zigzag Sewing Machine...
... Screw Washer of Following Lever Following Lever Assembly Screw of Differential Connecting Bar Instruction Manual and Parts List Quantity 109 109C 112 112C 309 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2...Set Screw of Locating Rack Sleeve Locating Rack Assembly Differential Connecting Shaft Differential Crank Assembly Screw of Differential Connecting Bar Connecting Screw for Sliding Block Differential Connecting Shaft r ffet ri, :_-, ¶haft Screw of Following Lever Slide Block Cap Screw Zig Zag Stitch Reg. Zigzag Sewing Machine...
Instruction Manual
Page 43
...Set Screw Slide Block Crank Assembly Slide Block Crank Assembly Slide Block Crank Set... Position Lever Screw Pin Nut Thumb Stud Nut Thumb Stud Spring Washer Thumb Stud Quantity 109 109C 112 112C 309 NfINNINNeirle-IHNHH 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 1 1 1 1 1 1 1 el He-1 rie-1 N-i 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 1 1 1 1 ...Sewing Machine Instruction Manual and Parts List No. Screw Screw Spring Regulating Plate (left) Regulating Plate (right) Reg.
...Set Screw Slide Block Crank Assembly Slide Block Crank Assembly Slide Block Crank Set... Position Lever Screw Pin Nut Thumb Stud Nut Thumb Stud Spring Washer Thumb Stud Quantity 109 109C 112 112C 309 NfINNINNeirle-IHNHH 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 1 1 1 1 1 1 1 el He-1 rie-1 N-i 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 1 1 1 1 ...Sewing Machine Instruction Manual and Parts List No. Screw Screw Spring Regulating Plate (left) Regulating Plate (right) Reg.
Instruction Manual
Page 45
... Hook Drive Shaft Bush Set Screw Bevel Ge:Ar Assembly Bevel Gear Screw Arm Shaft (Upright) Collar Assembly Arm Shaft (Upright) Collar Screw Instruction Manual and Parts List Quantity 109 109C 112 112C 309 1 1 1 2 2 2 1 1 1 1 1 1 1 1 1 1 :1 1 1 1 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 1 1 1 1 2 2 1 1 2 2 1 1 2 2 1 1 1 1 1 2 2 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 4 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1. 1 1 1 2 2 2 2 2 1 1 1 2 "" 1 2 -44- Zigzag Sewing Machine No.
... Hook Drive Shaft Bush Set Screw Bevel Ge:Ar Assembly Bevel Gear Screw Arm Shaft (Upright) Collar Assembly Arm Shaft (Upright) Collar Screw Instruction Manual and Parts List Quantity 109 109C 112 112C 309 1 1 1 2 2 2 1 1 1 1 1 1 1 1 1 1 :1 1 1 1 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 1 1 1 1 2 2 1 1 2 2 1 1 2 2 1 1 1 1 1 2 2 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 4 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1. 1 1 1 2 2 2 2 2 1 1 1 2 "" 1 2 -44- Zigzag Sewing Machine No.
Instruction Manual
Page 47
...Sewing Machine No. Part No. 1 606517 2 606518 3 606516 4 606519 5 541689 6 504101 7 606516 8 606515 9 606520 10 606410 11 606444 12 606513 13 606683 606683C 606514 606514C 14 606684 15 606512 16 606510 17 606511 Description Hook Shaft Collar Assembly Hook Shaft Collar Screw Set... Screw Hook Shaft Bush, short Bevel Gear Assembly Bevel Gear Screw Set Screw Hook Shaft ...Bush, long Hook Shaft Gear Shield Screw Bobbin Rotating Hook Assembly Rotating Hook Assembly Rotating Hook Assembly Rotating Hook Assembly Rotating Hook Set...
...Sewing Machine No. Part No. 1 606517 2 606518 3 606516 4 606519 5 541689 6 504101 7 606516 8 606515 9 606520 10 606410 11 606444 12 606513 13 606683 606683C 606514 606514C 14 606684 15 606512 16 606510 17 606511 Description Hook Shaft Collar Assembly Hook Shaft Collar Screw Set... Screw Hook Shaft Bush, short Bevel Gear Assembly Bevel Gear Screw Set Screw Hook Shaft ...Bush, long Hook Shaft Gear Shield Screw Bobbin Rotating Hook Assembly Rotating Hook Assembly Rotating Hook Assembly Rotating Hook Assembly Rotating Hook Set...
Instruction Manual
Page 49
Zigzag Sewing Machine No. Hinge Screw Hinge Screw Nut Reverse Lever Link Assembly Clamp Screw Spring Spring Bracket Screw Reverse Lever Assembly Reverse Lever Assembly Adjusting Screw Adjusting Screw Friction Indicator Plate Indicator Plate Screw Adjusting Screw Stopper Stopper Set Screw Instruction Manual and Parts List Quantity 109 109C 112 112C 309 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1...
Zigzag Sewing Machine No. Hinge Screw Hinge Screw Nut Reverse Lever Link Assembly Clamp Screw Spring Spring Bracket Screw Reverse Lever Assembly Reverse Lever Assembly Adjusting Screw Adjusting Screw Friction Indicator Plate Indicator Plate Screw Adjusting Screw Stopper Stopper Set Screw Instruction Manual and Parts List Quantity 109 109C 112 112C 309 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1...
Instruction Manual
Page 53
... Stud Thumb Nut Thumb Nut Washer Set Screw Lifting Lever Hinge Screw Connecting ...109 109C 112 112C 309 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 - 52 - Zigzag Sewing Machine...
... Stud Thumb Nut Thumb Nut Washer Set Screw Lifting Lever Hinge Screw Connecting ...109 109C 112 112C 309 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 - 52 - Zigzag Sewing Machine...