Service Manual
Page 14
... MPF tray feeder removal 4-122 Operator panel assembly (SFP) removal 4-123 Operator panel PCBA (SFP) removal 4-124 Operator panel speaker (SFP) removal 4-126 PC smart chip socket (C, M, Y, K) removal 4-128 PC/developer drive motor cooling fan removal 4-130 PC/developer drive motor removal 4-132 Pick roller removal 4-135 Printer left duplex door...
... MPF tray feeder removal 4-122 Operator panel assembly (SFP) removal 4-123 Operator panel PCBA (SFP) removal 4-124 Operator panel speaker (SFP) removal 4-126 PC smart chip socket (C, M, Y, K) removal 4-128 PC/developer drive motor cooling fan removal 4-130 PC/developer drive motor removal 4-132 Pick roller removal 4-135 Printer left duplex door...
Service Manual
Page 15
... (tray 1 pre-feed) removal 4-157 Sub LVPS PCBA removal 4-158 Suction fan removal 4-161 Suction filter removal 4-163 Toner dispense motor removal 4-163 Toner smart chip PCB removal 4-166 Touch screen (SFP) removal 4-167 Transfer belt assembly removal 4-168 Transfer belt cleaner removal 4-172 Transfer belt lever removal 4-174 Transfer roll...
... (tray 1 pre-feed) removal 4-157 Sub LVPS PCBA removal 4-158 Suction fan removal 4-161 Suction filter removal 4-163 Toner dispense motor removal 4-163 Toner smart chip PCB removal 4-166 Touch screen (SFP) removal 4-167 Transfer belt assembly removal 4-168 Transfer belt cleaner removal 4-172 Transfer belt lever removal 4-174 Transfer roll...
Service Manual
Page 18
... sheets 4-402 Connector locations 5-1 Locations 5-1 Configurations 5-1 Base machine 5-1 Base machine with add-ons 5-2 Full configuration 5-3 Print engine 5-4 Main Power/Front Cover Interlock Switch 5-5 Toner smart chip, cooling fan 5-6 Image calibration 5-7 Fuser 5-8 Exit 5-9 Duplex cover 5-10 Registration 5-11 MPF 5-12 Previous Next Go Back xviii Service Manual
... sheets 4-402 Connector locations 5-1 Locations 5-1 Configurations 5-1 Base machine 5-1 Base machine with add-ons 5-2 Full configuration 5-3 Print engine 5-4 Main Power/Front Cover Interlock Switch 5-5 Toner smart chip, cooling fan 5-6 Image calibration 5-7 Fuser 5-8 Exit 5-9 Duplex cover 5-10 Registration 5-11 MPF 5-12 Previous Next Go Back xviii Service Manual
Service Manual
Page 80
... between the printer engine card assembly and the duplex controller card assembly. Go to "956.03 RIP card assembly FPGA failure" on page 2-210. NVRAM chip failure with operator panel assembly (mirror). The RIP card assembly cooling fan is not functioning properly. Go to "956.02 RIP card assembly cooling fan...
... between the printer engine card assembly and the duplex controller card assembly. Go to "956.03 RIP card assembly FPGA failure" on page 2-210. NVRAM chip failure with operator panel assembly (mirror). The RIP card assembly cooling fan is not functioning properly. Go to "956.02 RIP card assembly cooling fan...
Service Manual
Page 117
... properly connected? 5 POR the machine. Go to step 3. Go to step 5. No Problem resolved Replace the connections. Does the error remain? 2 Check the toner smart chip PCB. Enter the Diagnostics Menu. 2. Go to "Toner dispense motor removal" on page 4-98. Yes Go to step 4. Go to step 2. Replace the lower engine...
... properly connected? 5 POR the machine. Go to step 3. Go to step 5. No Problem resolved Replace the connections. Does the error remain? 2 Check the toner smart chip PCB. Enter the Diagnostics Menu. 2. Go to "Toner dispense motor removal" on page 4-98. Yes Go to step 4. Go to step 2. Replace the lower engine...
Service Manual
Page 118
... POR the machine. Yes Go to "Toner dispense motor removal" on page 4-181. Does the error remain? 2 Check the toner smart chip PCB. No Problem resolved Replace the connections. Previous Next Go Back 2-70 Service Manual Does the above component properly connected? 3 Check the toner... dispense motor for proper connection. No Problem resolved Replace the connections. Does the error remain? 2 Check the toner smart chip PCB. Is the above component operate properly (motor rotating)? 4 Check the toner dispense motor for proper operation. Go to step 2. 5058-...
... POR the machine. Yes Go to "Toner dispense motor removal" on page 4-181. Does the error remain? 2 Check the toner smart chip PCB. No Problem resolved Replace the connections. Previous Next Go Back 2-70 Service Manual Does the above component properly connected? 3 Check the toner... dispense motor for proper connection. No Problem resolved Replace the connections. Does the error remain? 2 Check the toner smart chip PCB. Is the above component operate properly (motor rotating)? 4 Check the toner dispense motor for proper operation. Go to step 2. 5058-...
Service Manual
Page 119
... 3 4 Action and questions Check the toner dispense motor for proper connection. Does the above component properly connected? Does the error remain? 2 Check the toner smart chip PCB. Is the above component operate properly (motor rotating)? Go to step 5. Touch PRINTER MOTOR TESTS. 4. Replace the toner dispense motor. No Problem resolved Replace...
... 3 4 Action and questions Check the toner dispense motor for proper connection. Does the above component properly connected? Does the error remain? 2 Check the toner smart chip PCB. Is the above component operate properly (motor rotating)? Go to step 5. Touch PRINTER MOTOR TESTS. 4. Replace the toner dispense motor. No Problem resolved Replace...
Service Manual
Page 548
... panel front cover. 7. See "Inner cover removal" on page 4-92. 4-128 Service Manual See "Inner plate removal" on page 4-3. 9. Previous Next Go Back PC smart chip socket (C, M, Y, K) removal 1. See "Printer front door removal" on page 4-172. 3. Remove the four photoconductor units. 5. Remove the inner plate. Remove the inner cover. See "Transfer...
... panel front cover. 7. See "Inner cover removal" on page 4-92. 4-128 Service Manual See "Inner plate removal" on page 4-3. 9. Previous Next Go Back PC smart chip socket (C, M, Y, K) removal 1. See "Printer front door removal" on page 4-172. 3. Remove the four photoconductor units. 5. Remove the inner plate. Remove the inner cover. See "Transfer...
Service Manual
Page 549
Repair information 4-129 10. Using a flat-blade screwdriver, pry the plastic cover off the socket and remove. 1 5058-030 Previous Next Go Back 2 11. Pull the PC smart chip socket and remove.
Repair information 4-129 10. Using a flat-blade screwdriver, pry the plastic cover off the socket and remove. 1 5058-030 Previous Next Go Back 2 11. Pull the PC smart chip socket and remove.
Service Manual
Page 586
Previous Next Go Back Toner smart chip PCB removal 1. See "Printer top cover removal" on page 4-12. 2. From the rear side of the printer, disengage the toner dispense motor and remove. Remove the cable (A) from the toner smart chip PCB that will be removed. 4-166 Service Manual 5058-030 18. Remove the top cover.
Previous Next Go Back Toner smart chip PCB removal 1. See "Printer top cover removal" on page 4-12. 2. From the rear side of the printer, disengage the toner dispense motor and remove. Remove the cable (A) from the toner smart chip PCB that will be removed. 4-166 Service Manual 5058-030 18. Remove the top cover.
Service Manual
Page 587
Repair information 4-167 3. Remove the operator panel. Remove the four screws (A) securing the plastic frame to the assembly. Remove the operator panel PCBA. Remove the operator panel front cover. See "Operator panel front cover (SFP)" on page 4-124. 4. Detach the toner smart chip PCB and remove. 5058-030 Previous Next Go Back Touch screen (SFP) removal 1. See "Operator panel PCBA (SFP) removal" on page 4-8. 2. See "Operator panel assembly (SFP) removal" on page 4-123. 3.
Repair information 4-167 3. Remove the operator panel. Remove the four screws (A) securing the plastic frame to the assembly. Remove the operator panel PCBA. Remove the operator panel front cover. See "Operator panel front cover (SFP)" on page 4-124. 4. Detach the toner smart chip PCB and remove. 5058-030 Previous Next Go Back Touch screen (SFP) removal 1. See "Operator panel PCBA (SFP) removal" on page 4-8. 2. See "Operator panel assembly (SFP) removal" on page 4-123. 3.
Service Manual
Page 602
... be pulled away in the direction perpendicular to the right. Previous Next Go Back 7. Hold the chip on the touch positions shown, then gently pull the chip away from the defective PCBA using a chip puller. The pins may cause: • damage to the replacement PCBA • loss of memory settings 1. Detach the upper... NVM EPROM from the board. 5058-030 6. Install the NVM EPROM from the defective PCBA to perform this procedure correctly may get deformed if the chip is not pulled straight and evenly. 4-182 Service Manual Remove the upper printer engine PCBA.
... be pulled away in the direction perpendicular to the right. Previous Next Go Back 7. Hold the chip on the touch positions shown, then gently pull the chip away from the defective PCBA using a chip puller. The pins may cause: • damage to the replacement PCBA • loss of memory settings 1. Detach the upper... NVM EPROM from the board. 5058-030 6. Install the NVM EPROM from the defective PCBA to perform this procedure correctly may get deformed if the chip is not pulled straight and evenly. 4-182 Service Manual Remove the upper printer engine PCBA.
Service Manual
Page 603
... Ensure that the cables are properly reconnected, or damage will occur on the system. Turn on the operator panel to correctly mount the NVM EPROM chip may cause loss of memory settings. To clear the error, press the power button on the machine. 4. See "Left upper cover removal" on... down correctly may cause damage to the correct slot (marked with a circle) must be inserted to the system. The correct orientation of the NVM EPROM chip (marked with a triangle) on page 4-6. An error will occur. 3. Remove the left duplex door assembly. 2. 5058-030 1.2 Mount the NVM EPROM to the...
... Ensure that the cables are properly reconnected, or damage will occur on the system. Turn on the operator panel to correctly mount the NVM EPROM chip may cause loss of memory settings. To clear the error, press the power button on the machine. 4. See "Left upper cover removal" on... down correctly may cause damage to the correct slot (marked with a circle) must be inserted to the system. The correct orientation of the NVM EPROM chip (marked with a triangle) on page 4-6. An error will occur. 3. Remove the left duplex door assembly. 2. 5058-030 1.2 Mount the NVM EPROM to the...
Service Manual
Page 828
... P/J211 P/J212 P/J213 P/J228 P/J238 P/J272 P/J633 Callout 10 8 6 4 11 14 15 16 9 7 5 3 12 2 1 13 Plug/jack description PC smart chip socket (Y) PC smart chip socket (M) PC smart chip socket (C) PC smart chip socket (K) ATC sensor (Y) ATC sensor (M) ATC sensor (C) ATC sensor (K) Erase lamp (Y) Erase lamp (M) Erase lamp (C) Erase lamp (K) Front right cooling fan...
... P/J211 P/J212 P/J213 P/J228 P/J238 P/J272 P/J633 Callout 10 8 6 4 11 14 15 16 9 7 5 3 12 2 1 13 Plug/jack description PC smart chip socket (Y) PC smart chip socket (M) PC smart chip socket (C) PC smart chip socket (K) ATC sensor (Y) ATC sensor (M) ATC sensor (C) ATC sensor (K) Erase lamp (Y) Erase lamp (M) Erase lamp (C) Erase lamp (K) Front right cooling fan...
Service Manual
Page 830
5058-030 Toner smart chip, cooling fan P/ J236 6 P/ J232 P/ J236 7 P/ J619 6 5 P/ J123 1 P/ J122 2 P/ J121 3 P/ J120 4 Plug/Jack P/J120 P/J121 P/J122 P/J123 P/J232 P/J236 P/J619 Callout 4 3 2 1 7 6 5 Plug/jack description Toner smart chip PCB (Y) Toner smart chip PCB (M) Toner smart chip PCB (C) Toner smart chip PCB (K) N/A Front upper cooling fan Front upper cooling fan Connects to Upper engine PCBA Upper engine PCBA Upper engine PCBA Upper engine PCBA N/A Upper engine PCBA Upper engine PCBA Previous Next Go Back 5-6 Service Manual
5058-030 Toner smart chip, cooling fan P/ J236 6 P/ J232 P/ J236 7 P/ J619 6 5 P/ J123 1 P/ J122 2 P/ J121 3 P/ J120 4 Plug/Jack P/J120 P/J121 P/J122 P/J123 P/J232 P/J236 P/J619 Callout 4 3 2 1 7 6 5 Plug/jack description Toner smart chip PCB (Y) Toner smart chip PCB (M) Toner smart chip PCB (C) Toner smart chip PCB (K) N/A Front upper cooling fan Front upper cooling fan Connects to Upper engine PCBA Upper engine PCBA Upper engine PCBA Upper engine PCBA N/A Upper engine PCBA Upper engine PCBA Previous Next Go Back 5-6 Service Manual
Service Manual
Page 837
... engine PCBA P/J431 P/J452 7 Upper engine PCBA 1 Lower engine PCBA Connects to LVPS PCBA Upper engine PCBA • LVPS PCBA • Power switch Toner smart chip PCB Charge roll HVPS PCBA • Transfer roll HVPS PCBA • Fuser driver PCBA • Upper exhaust fan Sensor (image calibration) • Front door sensor...
... engine PCBA P/J431 P/J452 7 Upper engine PCBA 1 Lower engine PCBA Connects to LVPS PCBA Upper engine PCBA • LVPS PCBA • Power switch Toner smart chip PCB Charge roll HVPS PCBA • Transfer roll HVPS PCBA • Fuser driver PCBA • Upper exhaust fan Sensor (image calibration) • Front door sensor...
Service Manual
Page 838
... motor assembly PC/Developer drive motor assembly • Media feed lift motor • Tray 1 media level sensor • Tray 1 pre-feed sensor • PC smart chip socket • ATC sensor PCB • Media transport/MPF drive motor • Toner dispense motor • Waste toner agitator motor • Center exhaust fan •...
... motor assembly PC/Developer drive motor assembly • Media feed lift motor • Tray 1 media level sensor • Tray 1 pre-feed sensor • PC smart chip socket • ATC sensor PCB • Media transport/MPF drive motor • Toner dispense motor • Waste toner agitator motor • Center exhaust fan •...
Service Manual
Page 896
5058-030 Assembly 11: Developer 1 1 2 7 6 4 3 5 Previous Next Go Back Asmindex 11-1 2 3 4 5 6 7 Part number 40X6601 40X6602 40X6606 40X6605 40X6604 40X6603 40X6607 Units/ mach 1 4 1 1 1 1 1 Units/ FRU 1 1 1 1 1 1 1 Description Toner dispense motor Toner smart chip PCB K toner drop auger C toner drop auger M toner drop auger Y toner drop auger CMYK toner dispense auger assembly 7-12 Service Manual
5058-030 Assembly 11: Developer 1 1 2 7 6 4 3 5 Previous Next Go Back Asmindex 11-1 2 3 4 5 6 7 Part number 40X6601 40X6602 40X6606 40X6605 40X6604 40X6603 40X6607 Units/ mach 1 4 1 1 1 1 1 Units/ FRU 1 1 1 1 1 1 1 Description Toner dispense motor Toner smart chip PCB K toner drop auger C toner drop auger M toner drop auger Y toner drop auger CMYK toner dispense auger assembly 7-12 Service Manual
Service Manual
Page 902
5058-030 Assembly 17: Photoconductor 1 2 333 3 6 4 7 5 8 9 Asmindex 17-1 2 3 4 5 6 7 8 9 Part number 40X6636 40X6634 40X6633 40X6635 40X6640 40X6638 40X6639 40X6641 40X6637 Units/ mach 4 4 4 4 1 1 1 1 1 Units/ FRU 1 1 1 1 1 1 1 1 1 Description Erase lamp PC smart chip cover PC smart chip holder PC smart chip socket Torsion spring Belt lever lock Belt lock bracket Plate spring Inner plate 7-18 Service Manual Previous Next Go Back
5058-030 Assembly 17: Photoconductor 1 2 333 3 6 4 7 5 8 9 Asmindex 17-1 2 3 4 5 6 7 8 9 Part number 40X6636 40X6634 40X6633 40X6635 40X6640 40X6638 40X6639 40X6641 40X6637 Units/ mach 4 4 4 4 1 1 1 1 1 Units/ FRU 1 1 1 1 1 1 1 1 1 Description Erase lamp PC smart chip cover PC smart chip holder PC smart chip socket Torsion spring Belt lever lock Belt lock bracket Plate spring Inner plate 7-18 Service Manual Previous Next Go Back
Service Manual
Page 988
... sensors, finisher 3-74 sensors, printer 3-61 TTM 3-104 paper path rolls, printer 3-60 parts catalog finisher 7-57 HCF 7-87, 7-88 miscellaneous 7-98 printer 7-2 PC smart chip socket 4-128 PC/developer drive motor assembly 4-132 PC/developer drive motor cooling fan 4-130 PCBA bridge 4-28 developer HVPS 4-69 finisher controller 4-281 finisher...
... sensors, finisher 3-74 sensors, printer 3-61 TTM 3-104 paper path rolls, printer 3-60 parts catalog finisher 7-57 HCF 7-87, 7-88 miscellaneous 7-98 printer 7-2 PC smart chip socket 4-128 PC/developer drive motor assembly 4-132 PC/developer drive motor cooling fan 4-130 PCBA bridge 4-28 developer HVPS 4-69 finisher controller 4-281 finisher...