Owners Manual
Page 1
... MODEL NO. 153.331444 153.331544 40 Galmon 50 Gallon Safety hstructions mnstaHation Operation * Care and Maintenance * Troubleshooting * Parts List For Your Safety AN ODORANT IS ADDED TO THE GAS USED BYTHIS WATER HEATER. WHAT TO DO iF YOU SMELL GAS: • Do not try to follow instructions and safety messages could result in the vicinity of flammable vapors, such as those emitted by a qualified installer, service...
... MODEL NO. 153.331444 153.331544 40 Galmon 50 Gallon Safety hstructions mnstaHation Operation * Care and Maintenance * Troubleshooting * Parts List For Your Safety AN ODORANT IS ADDED TO THE GAS USED BYTHIS WATER HEATER. WHAT TO DO iF YOU SMELL GAS: • Do not try to follow instructions and safety messages could result in the vicinity of flammable vapors, such as those emitted by a qualified installer, service...
Owners Manual
Page 3
... not expose water heater control to excessive gas pressure. , Use only gas shown on carl: .tted floor ,Do ot operate water heater if flood damaged. Read instruction manual for thermal expansion damaged Refer to combustibles_ , Keep ignition sources away from faucets after ,, extended period of nen-use gasoline or other flammable vapors and liquids in accordance with drainage, - Feel water before installing, using or sewucmg water heater. Carbon Monoxide (}as • Install vent system...
... not expose water heater control to excessive gas pressure. , Use only gas shown on carl: .tted floor ,Do ot operate water heater if flood damaged. Read instruction manual for thermal expansion damaged Refer to combustibles_ , Keep ignition sources away from faucets after ,, extended period of nen-use gasoline or other flammable vapors and liquids in accordance with drainage, - Feel water before installing, using or sewucmg water heater. Carbon Monoxide (}as • Install vent system...
Owners Manual
Page 4
... ...SERVICE AND ADJUSTMENT ...Tank (Sediment) Cleaning ...Venting System Inspection ...Burner Inspection ...Burner Cleaning ...Housekeeping ...Anode Rod Inspection ...Temperature-Pressure Relief Valve Operation ...Draining ...Drain Valve Washer RepJacement ...Service ...TROUBLESHOOTING GUIDE ...Start Up Conditions ...Thermal Expansion ...Strange Sounds ...Draft Hood Operation ...Condensation ...Smoke/Odor ...Operational Conditions ...SmelJy Odor ...Air in Hot Water Faucets ...High Temperature Shut-Off System ...Leakage Checkpoints ...Troubleshooting Guide ...PARTS ORDER LIST ...WARRANTY...
... ...SERVICE AND ADJUSTMENT ...Tank (Sediment) Cleaning ...Venting System Inspection ...Burner Inspection ...Burner Cleaning ...Housekeeping ...Anode Rod Inspection ...Temperature-Pressure Relief Valve Operation ...Draining ...Drain Valve Washer RepJacement ...Service ...TROUBLESHOOTING GUIDE ...Start Up Conditions ...Thermal Expansion ...Strange Sounds ...Draft Hood Operation ...Condensation ...Smoke/Odor ...Operational Conditions ...SmelJy Odor ...Air in Hot Water Faucets ...High Temperature Shut-Off System ...Leakage Checkpoints ...Troubleshooting Guide ...PARTS ORDER LIST ...WARRANTY...
Owners Manual
Page 5
... a Kenmore water heater. Read the "Safety Precautions" section, page 3 of the water heater and your local dealer, wholesaler, public utilities or California Office of Mechanical Engineers GAMA - call 1-800-4-MY-HOME ®. Examine the location to ensure with these instructions and the local code authority having MODELNUMBER 153.331444 TANK CAPACITY IN GALS(LTRS} 40 (!51) 153.331544 50 (! 89) TYPE OF GAS NATURAL...
... a Kenmore water heater. Read the "Safety Precautions" section, page 3 of the water heater and your local dealer, wholesaler, public utilities or California Office of Mechanical Engineers GAMA - call 1-800-4-MY-HOME ®. Examine the location to ensure with these instructions and the local code authority having MODELNUMBER 153.331444 TANK CAPACITY IN GALS(LTRS} 40 (!51) 153.331544 50 (! 89) TYPE OF GAS NATURAL...
Owners Manual
Page 7
...PILOT & MAIN BURNER BURNER TUBE PULOTTUBmNG / TNERMOCOUPLE TCO UGNmTER ROD FIGURE 1. 7 "OFF .... GET TO KNOW YOUR WATER HEATER ° GAS MODELS A Vent Pipe B Draft Hood C Anode D Hot Water Outlet E Outmet F F[exib[e Water Connections G Gas Suppmy H ManuamGasShut-offValve m Ground Joint Union J Drip Leg (Sediment K hnerDoor L Outer door M Union N Bnmet Water Shut-off O Co[dWater[n[et P hmet DipTube Q Temperature-Pressure R Rating Plate Trap) Valve Relief Valve S F[ueBaff[e T Thermostat U Drain Valve V Pilot and Main Burner W Flue X Drain Pan Y Piezo mgniter Z AirlntakeScreen * INSTALL...
...PILOT & MAIN BURNER BURNER TUBE PULOTTUBmNG / TNERMOCOUPLE TCO UGNmTER ROD FIGURE 1. 7 "OFF .... GET TO KNOW YOUR WATER HEATER ° GAS MODELS A Vent Pipe B Draft Hood C Anode D Hot Water Outlet E Outmet F F[exib[e Water Connections G Gas Suppmy H ManuamGasShut-offValve m Ground Joint Union J Drip Leg (Sediment K hnerDoor L Outer door M Union N Bnmet Water Shut-off O Co[dWater[n[et P hmet DipTube Q Temperature-Pressure R Rating Plate Trap) Valve Relief Valve S F[ueBaff[e T Thermostat U Drain Valve V Pilot and Main Burner W Flue X Drain Pan Y Piezo mgniter Z AirlntakeScreen * INSTALL...
Owners Manual
Page 9
... with the water piping system as possible. * Selected location must not be piped to an adequate combustion air flow. For this water heater is a flammable vapors ignition resistant water heater and is designed to reduce the chances of flammable vapors being ignited, gasoline and other substances such as practical to the gas vent or chimney to which the water heater vent is going to be covered by a leak detector or water shut-oft device used in which...
... with the water piping system as possible. * Selected location must not be piped to an adequate combustion air flow. For this water heater is a flammable vapors ignition resistant water heater and is designed to reduce the chances of flammable vapors being ignited, gasoline and other substances such as practical to the gas vent or chimney to which the water heater vent is going to be covered by a leak detector or water shut-oft device used in which...
Owners Manual
Page 10
... death. Failure to insulation and standby loss requirements, making an insulation blanket unnecessary. Should you choose to apply an insulation blanket to combustibles. Fire or E×plosion Hazard Read instruction manual before installing, using or servicing water heater. ° ImproRer use may be allowed on some models, refer to the general public for external use on gas water heaters are not necessary with respect to follow these instructions can restrict the air flow...
... death. Failure to insulation and standby loss requirements, making an insulation blanket unnecessary. Should you choose to apply an insulation blanket to combustibles. Fire or E×plosion Hazard Read instruction manual before installing, using or servicing water heater. ° ImproRer use may be allowed on some models, refer to the general public for external use on gas water heaters are not necessary with respect to follow these instructions can restrict the air flow...
Owners Manual
Page 12
... instruction manual for safe ,,% temperature setting HOTTER WATER CAN SCALD: Water heaters are at the ,water heater. If the free area through horizontal ducts, each opening required to produce hot water. If the design and free area is a local code or state law requiring a certain temperature water at plumbing supply or hardware stores. Follow manufacturer's instructions for reducing point of installed gas utilization equipment. +MIXING VALVE HOT WATER OUTLET ON WATER HEATER WATERHEATER FIGURE14. Water heated to...
... instruction manual for safe ,,% temperature setting HOTTER WATER CAN SCALD: Water heaters are at the ,water heater. If the free area through horizontal ducts, each opening required to produce hot water. If the design and free area is a local code or state law requiring a certain temperature water at plumbing supply or hardware stores. Follow manufacturer's instructions for reducing point of installed gas utilization equipment. +MIXING VALVE HOT WATER OUTLET ON WATER HEATER WATERHEATER FIGURE14. Water heated to...
Owners Manual
Page 13
... applicationshsalbl esuitableforusewithpotablwe ater. Do not somder the cold water suppmy Hne directly to the hot water outlet on how to control this water heater when connected to copper pipe. It will harm the dip tube and damage the tank. Install thermal expansion tank if necessary, . Expar_sion section under Troubleshooting Guide or contact local plumbing authority or local Sears Service Center on the water heater. Property Damage Hazard . Using flexible connectors, connect the hot water pipe to the cold water inlet.
... applicationshsalbl esuitableforusewithpotablwe ater. Do not somder the cold water suppmy Hne directly to the hot water outlet on how to control this water heater when connected to copper pipe. It will harm the dip tube and damage the tank. Install thermal expansion tank if necessary, . Expar_sion section under Troubleshooting Guide or contact local plumbing authority or local Sears Service Center on the water heater. Property Damage Hazard . Using flexible connectors, connect the hot water pipe to the cold water inlet.
Owners Manual
Page 14
... not connect tubing directly to discharge drain unless a 6 inch air gap is not connected to discharge water in opening nor plugged. Feel water before bathing or showering. HOT WATER OUTLET Temperature-Pressure Relief Valve DRAFT HOOD REUEF VALVE (OPTIONAL TOP T & P RELIEF VALVE NOT SHOWN) Explosion Hazard /---\ o Temperature@ressure relief valve must comply wffh ANSI Z2122 and ASME code • Properly sized temperaturepressure relief valve must be installed in quantities should circumstances demand. If replaced, the codes, but not pressure relief paragraph. part...
... not connect tubing directly to discharge drain unless a 6 inch air gap is not connected to discharge water in opening nor plugged. Feel water before bathing or showering. HOT WATER OUTLET Temperature-Pressure Relief Valve DRAFT HOOD REUEF VALVE (OPTIONAL TOP T & P RELIEF VALVE NOT SHOWN) Explosion Hazard /---\ o Temperature@ressure relief valve must comply wffh ANSI Z2122 and ASME code • Properly sized temperaturepressure relief valve must be installed in quantities should circumstances demand. If replaced, the codes, but not pressure relief paragraph. part...
Owners Manual
Page 15
... installed must bear evidence of the water heater. See Figure 17. and mechanically actuated vent dampers). o Vent damper must be connected to a chimney or listed vent pipe system, which terminates to the right (clockwise). Repair as complying with water: Close the water heater drain valve by opening the nearest hot water faucet. The water heater with sheet metal screws. Any vent damper, thermally or otherwise must permit proper drafting of obstruction or deterioration and replace...
... installed must bear evidence of the water heater. See Figure 17. and mechanically actuated vent dampers). o Vent damper must be connected to a chimney or listed vent pipe system, which terminates to the right (clockwise). Repair as complying with water: Close the water heater drain valve by opening the nearest hot water faucet. The water heater with sheet metal screws. Any vent damper, thermally or otherwise must permit proper drafting of obstruction or deterioration and replace...
Owners Manual
Page 16
... during installation. Gas Piping FIGURE 17. Leave all gas appliances shut "OFF" until the water heater installation is the same type listed on the water heater and must be : , Flue gases may occur if air for natural and propane gas (UP.) gas. Use a soapy water solution, not a match or open flame. Spray can cause serious injury or death. DRAFT HOOD DRAFT HOOD VENT DRAFT HOOD VENT TO OUTDOORS OR CHIMNEY Be sure vent pipe is properly connected to permit servicing...
... during installation. Gas Piping FIGURE 17. Leave all gas appliances shut "OFF" until the water heater installation is the same type listed on the water heater and must be : , Flue gases may occur if air for natural and propane gas (UP.) gas. Use a soapy water solution, not a match or open flame. Spray can cause serious injury or death. DRAFT HOOD DRAFT HOOD VENT DRAFT HOOD VENT TO OUTDOORS OR CHIMNEY Be sure vent pipe is properly connected to permit servicing...
Owners Manual
Page 18
... a qualified service technician. Do not attempt to lowest setting (PILOT LIGHTING). 9. It may result in or turn the gas control knob. SEE FIGURE "B". 13. It can be located by hand. This appliance has a pilot which is lit by hand, don't try to repair it is established replace the outer burner door. 12. Follow the gas supplier's instructions. UGHTING iNSTRUCTiONS FmGURE "A" HGURE "g" HGURE "C" MAI_ 8U_NER / GAS CONTROL "OFF POSITION "PILOT" POSITION TOPKNOB...
... a qualified service technician. Do not attempt to lowest setting (PILOT LIGHTING). 9. It may result in or turn the gas control knob. SEE FIGURE "B". 13. It can be located by hand. This appliance has a pilot which is lit by hand, don't try to repair it is established replace the outer burner door. 12. Follow the gas supplier's instructions. UGHTING iNSTRUCTiONS FmGURE "A" HGURE "g" HGURE "C" MAI_ 8U_NER / GAS CONTROL "OFF POSITION "PILOT" POSITION TOPKNOB...
Owners Manual
Page 19
... (PILOT LIGHTING). Depending on the thermostat, read the Temperature Regulation section in this water heater has been factory set at the water heater. Read instruction manual for a lower setting. In addition to produce hot water. for cleansing, cleaning, and sanitizing (bodies, dishes, clothing). may vary up to be used at the hot water taps used by most dishwasher manufacturers. The thermostat of this manual. Temperature Regulation Due to the nature of the typical gas water heater, the water temperature in...
... (PILOT LIGHTING). Depending on the thermostat, read the Temperature Regulation section in this water heater has been factory set at the water heater. Read instruction manual for a lower setting. In addition to produce hot water. for cleansing, cleaning, and sanitizing (bodies, dishes, clothing). may vary up to be used at the hot water taps used by most dishwasher manufacturers. The thermostat of this manual. Temperature Regulation Due to the nature of the typical gas water heater, the water temperature in...
Owners Manual
Page 21
... obstruct combustion air openings at least once every six months and clean if accumulated lint. , Can cause serious in the water line or a water meter with a check valve. The water heater should be checked annually after manually operating the valve, it fails to completely reset and continues to release water, immediately close the cold water inlet to the water heater, follow the draining instructions, and replace the temperature-pressure relief valve with an anode rod. DISCHARGE PiPE HGURE 24. If the temperature-pressure relief valve...
... obstruct combustion air openings at least once every six months and clean if accumulated lint. , Can cause serious in the water line or a water meter with a check valve. The water heater should be checked annually after manually operating the valve, it fails to completely reset and continues to release water, immediately close the cold water inlet to the water heater, follow the draining instructions, and replace the temperature-pressure relief valve with an anode rod. DISCHARGE PiPE HGURE 24. If the temperature-pressure relief valve...
Owners Manual
Page 23
...ram) 12-3/4 (323 ram) 11 (279 ram) 14-3/4 (375 ram) Pipe Fitting On Tank 3/4" Mate 3/4" Mate Expansion Tank Sizing Chart F_GURE2& Strange Sounds Possible noises due to control these types of heated water. See Figure 26. (VERTICAL MOUNTING) WATER COLD INLET HEATER WATER FITTING FLOOR, CEILING JOBST, ETC, HOT COLD (1) EXPANSION (3) PRESSURE REDUCING VALVE WITH BY-PASS / TANK :_ t INLET COLD WATER SHUT-OFF ALTERNATE RECOMMENDED INSTALLATION (HORIZONTAL MOUNTING) Thermal Expansion Tank Specifications Mode_ Number 153.331020 153.331050 Tank Capacity In Gallons 2 5 Dimensions...
...ram) 12-3/4 (323 ram) 11 (279 ram) 14-3/4 (375 ram) Pipe Fitting On Tank 3/4" Mate 3/4" Mate Expansion Tank Sizing Chart F_GURE2& Strange Sounds Possible noises due to control these types of heated water. See Figure 26. (VERTICAL MOUNTING) WATER COLD INLET HEATER WATER FITTING FLOOR, CEILING JOBST, ETC, HOT COLD (1) EXPANSION (3) PRESSURE REDUCING VALVE WITH BY-PASS / TANK :_ t INLET COLD WATER SHUT-OFF ALTERNATE RECOMMENDED INSTALLATION (HORIZONTAL MOUNTING) Thermal Expansion Tank Specifications Mode_ Number 153.331020 153.331050 Tank Capacity In Gallons 2 5 Dimensions...
Owners Manual
Page 24
... air escaping through the pipe as to warm up. a sulfate reducing bacteria within the water heater. (This harmless bacteria is opened for a long period of combustion and water vapor. Contact Sears Service for a gas fired water heater to operate properly as well as the hot water faucet is non4oxic to humans.) an excess of sulfate in the tank to carry away products of time (generally two weeks or more condensation. Anode replacement...
... air escaping through the pipe as to warm up. a sulfate reducing bacteria within the water heater. (This harmless bacteria is opened for a long period of combustion and water vapor. Contact Sears Service for a gas fired water heater to operate properly as well as the hot water faucet is non4oxic to humans.) an excess of sulfate in the tank to carry away products of time (generally two weeks or more condensation. Anode replacement...
Owners Manual
Page 25
... leaking. G. *The drain valve may be from the hot water faucet before turning "ON" gas to thermal expansion or high water pressure in humid weather or pipe connections may be leaking at the time of the tank. Water in death or sedous injury. Small amounts of water. If cotton is cold. Instruction Manual must remain with water. C. *The anode rod fitting may be leaking at the draft hood is water vapor which can condense on the floor. m_ Combustion products contain water vapor...
... leaking. G. *The drain valve may be from the hot water faucet before turning "ON" gas to thermal expansion or high water pressure in humid weather or pipe connections may be leaking at the time of the tank. Water in death or sedous injury. Small amounts of water. If cotton is cold. Instruction Manual must remain with water. C. *The anode rod fitting may be leaking at the draft hood is water vapor which can condense on the floor. m_ Combustion products contain water vapor...
Owners Manual
Page 26
... determine cause. Turn on burner. Contact Sears Service to CONDENSATION. Thermocouple TCO malfunction. Low gas pressure. Thermostat set too low. Poor combustion. Reptace pilot assembly. Thermal expansion in water suppty. High ambient room temperature. Refer to spark igniter. Adjust igniter tip. Flame arrestor openings blocked. Dirty or clogged air intake screen. Thermostat set too high. Heater undersized. Downdraft. Reconnect wire connector to LIGHTING INSTRUCTIONS. Replace Gas Control. Contact your gas supplier. No adjustment available. WATELREAKS...
... determine cause. Turn on burner. Contact Sears Service to CONDENSATION. Thermocouple TCO malfunction. Low gas pressure. Thermostat set too low. Poor combustion. Reptace pilot assembly. Thermal expansion in water suppty. High ambient room temperature. Refer to spark igniter. Adjust igniter tip. Flame arrestor openings blocked. Dirty or clogged air intake screen. Thermostat set too high. Heater undersized. Downdraft. Reconnect wire connector to LIGHTING INSTRUCTIONS. Replace Gas Control. Contact your gas supplier. No adjustment available. WATELREAKS...
Owners Manual
Page 28
... the labor cost for water heater installation. 1 YEAR EXCLUSIVE KENMORE LABOR WARRANTY For the first year from the date of purchase, Sears will 1) supply free water heater parts for those that are defective in theAgreement: Expert Service by our 12,000 professional repair specialist. On water heater installations arranged by Sears, Sears warrants the installation. Adjusting thermostat b. Leaks in =home repair, plus convenient repair scheduling. Power surge protection against electrical damage due to help by phone = phone support from a Sears technician...
... the labor cost for water heater installation. 1 YEAR EXCLUSIVE KENMORE LABOR WARRANTY For the first year from the date of purchase, Sears will 1) supply free water heater parts for those that are defective in theAgreement: Expert Service by our 12,000 professional repair specialist. On water heater installations arranged by Sears, Sears warrants the installation. Adjusting thermostat b. Leaks in =home repair, plus convenient repair scheduling. Power surge protection against electrical damage due to help by phone = phone support from a Sears technician...
