Owners Manual
Page 3
... Parking Brake 21 Blade Switch 21 Ignition Switch 21 Fuses 23 Choke Control 23 Cutting Height Pedal 23 Seat Adjustment Lever 24 Fuel Shut Off Valve 24 Hydro Release Levers 24 Refueling 25 OPERATION 26 Training 26 Steering 26 Roll Bar and Safety Belt 27 Before Starting 27 Starting the Engine 28 Jumper Cables 30 Running 31 Operating on Hills 32 Stopping the Engine 33 Mowing Tips 34 Manual Transport 35 MAINTENANCE 36 Battery 38 Safety System 39 Tire Pressures 39 Parking Brake 39 Deck Belt 40 Pump Belt 41 V-belts 41 Cutting Blades...
... Parking Brake 21 Blade Switch 21 Ignition Switch 21 Fuses 23 Choke Control 23 Cutting Height Pedal 23 Seat Adjustment Lever 24 Fuel Shut Off Valve 24 Hydro Release Levers 24 Refueling 25 OPERATION 26 Training 26 Steering 26 Roll Bar and Safety Belt 27 Before Starting 27 Starting the Engine 28 Jumper Cables 30 Running 31 Operating on Hills 32 Stopping the Engine 33 Mowing Tips 34 Manual Transport 35 MAINTENANCE 36 Battery 38 Safety System 39 Tire Pressures 39 Parking Brake 39 Deck Belt 40 Pump Belt 41 V-belts 41 Cutting Blades...
Owners Manual
Page 5
... operated, maintained, and repaired by persons familiar with special accessories provided by steering controls both contribute to maintain this operator's manual, left and right, backward and forward are incorrect. Ensure that service and repair work are also knowledgeable about the safety instructions. A well-kept service journal reduces service costs for other types of instructions (use extreme caution when towing. A control panel easily accessible to the operator and a hydrostatic transmission...
... operated, maintained, and repaired by persons familiar with special accessories provided by steering controls both contribute to maintain this operator's manual, left and right, backward and forward are incorrect. Ensure that service and repair work are also knowledgeable about the safety instructions. A well-kept service journal reduces service costs for other types of instructions (use extreme caution when towing. A control panel easily accessible to the operator and a hydrostatic transmission...
Owners Manual
Page 13
... clothing, change clothing immediately. • Never overfill fuel tank. Never fill the fuel tank indoors 8011-516 WARNING! There is risk for the mower deck's drive belt is complete. Always place containers on the ground away from the vehicle when filling. • Remove gas-powered equipment from a gasoline dispenser nozzle. • Keep the nozzle in fuel system, engine must not be started when the driver's floor...
... clothing, change clothing immediately. • Never overfill fuel tank. Never fill the fuel tank indoors 8011-516 WARNING! There is risk for the mower deck's drive belt is complete. Always place containers on the ground away from the vehicle when filling. • Remove gas-powered equipment from a gasoline dispenser nozzle. • Keep the nozzle in fuel system, engine must not be started when the driver's floor...
Owners Manual
Page 14
... avoid running . • Check grass catcher components and the discharge guard frequently and replace with overly high engine speeds. The machine must not be driven with defective or unmounted protective plates, protective cowlings, safety switches, or other protective devices. • Do not change the settings of grass, leaves, or other reproductive system damage. Wrap the blade or wear gloves, and use extra caution when servicing them. • Check brake operation frequently...
... avoid running . • Check grass catcher components and the discharge guard frequently and replace with overly high engine speeds. The machine must not be driven with defective or unmounted protective plates, protective cowlings, safety switches, or other protective devices. • Do not change the settings of grass, leaves, or other reproductive system damage. Wrap the blade or wear gloves, and use extra caution when servicing them. • Check brake operation frequently...
Owners Manual
Page 15
... the starter circuit if there is spilled fuel. • Disconnect the negative cable from the battery. Avoid electrical sparking and its consequences by removing grass, leaves, and other debris that may have accumulated on the battery. The battery can cause battery explosion, fire or eye injury. Only use protective gloves when handling them. • Check the parking brake's functionality regularly. Adjust and service as necessary. • The mulch blades should...
... the starter circuit if there is spilled fuel. • Disconnect the negative cable from the battery. Avoid electrical sparking and its consequences by removing grass, leaves, and other debris that may have accumulated on the battery. The battery can cause battery explosion, fire or eye injury. Only use protective gloves when handling them. • Check the parking brake's functionality regularly. Adjust and service as necessary. • The mulch blades should...
Owners Manual
Page 26
... engine speed to move . Training Due to unique steering capabilities, zero turn to the left wheel. First time users should push the mower (see Before Starting in its entirety prior to attempting to move forward and backward The direction and speed of the control lever(s) on turf. This may damage turf. Pull back slightly on control levers, allowing the mower to idle, disengage the parking brake but do not engage the blades...
... engine speed to move . Training Due to unique steering capabilities, zero turn to the left wheel. First time users should push the mower (see Before Starting in its entirety prior to attempting to move forward and backward The direction and speed of the control lever(s) on turf. This may damage turf. Pull back slightly on control levers, allowing the mower to idle, disengage the parking brake but do not engage the blades...
Owners Manual
Page 36
...'s manual 36 maintenance MAINTENANCE Check the parking brake Check the engine's oil level (every refueling) Check the safety system Check for fuel and oil leakages Check/clean the engine's cooling air intake Check the mower deck Check for loose hardware (screws, nuts) Clean under the mower deck Start the engine and blades, listen for unusual sounds Check for damage Thoroughly clean around the engine Clean around belts, belt pulleys Check the tire pressures Check battery connections Sharpen3)/ Replace mower blades Clean the engine's cooling air intake 2) Clean the air cleaner's pre-filter...
...'s manual 36 maintenance MAINTENANCE Check the parking brake Check the engine's oil level (every refueling) Check the safety system Check for fuel and oil leakages Check/clean the engine's cooling air intake Check the mower deck Check for loose hardware (screws, nuts) Clean under the mower deck Start the engine and blades, listen for unusual sounds Check for damage Thoroughly clean around the engine Clean around belts, belt pulleys Check the tire pressures Check battery connections Sharpen3)/ Replace mower blades Clean the engine's cooling air intake 2) Clean the air cleaner's pre-filter...
Owners Manual
Page 37
...● 1) First change after 5-8 hours. maintenance MAINTENANCE Check/adjust throttle cable Check the condition of belts, belt pulleys Change the engine oil 1) Replace the engine oil filter Clean/replace the spark plugs Replace the fuel filter Replace air filter 2) (paper filter) Check the caster wheels (every 200 hours) Replace the air cleaner's pre-filter 2) (foam) Change the hydraulic oil (every 500 hours) Replace the hydraulic oil filter (every 500 hours) Dismantle and inspect starter 3) (every 500 hours) Check/adjust the mower deck Check the engine valve clearance 3) Perform the...
...● 1) First change after 5-8 hours. maintenance MAINTENANCE Check/adjust throttle cable Check the condition of belts, belt pulleys Change the engine oil 1) Replace the engine oil filter Clean/replace the spark plugs Replace the fuel filter Replace air filter 2) (paper filter) Check the caster wheels (every 200 hours) Replace the air cleaner's pre-filter 2) (foam) Change the hydraulic oil (every 500 hours) Replace the hydraulic oil filter (every 500 hours) Dismantle and inspect starter 3) (every 500 hours) Check/adjust the mower deck Check the engine valve clearance 3) Perform the...
Owners Manual
Page 38
Battery Removal Corrosion and dirt on battery capacity, condition, age, temperature and efficiency of electrolyte is equipped with a maintenance free battery and does not need servicing. Install the new battery with plain water and dry. 6. Always use two wrenches for charging times. WARNING! Connect RED battery cable first to lose power. 1. Using two ½" wrenches disconnect BLACK battery cable then RED battery cable. 4. Battery bracket Battery cleaning and installation 38 8065-020 Always wear eye protection when...
Battery Removal Corrosion and dirt on battery capacity, condition, age, temperature and efficiency of electrolyte is equipped with a maintenance free battery and does not need servicing. Install the new battery with plain water and dry. 6. Always use two wrenches for charging times. WARNING! Connect RED battery cable first to lose power. 1. Using two ½" wrenches disconnect BLACK battery cable then RED battery cable. 4. Battery bracket Battery cleaning and installation 38 8065-020 Always wear eye protection when...
Owners Manual
Page 41
... twist. Remove belt from wear. Route the belt around the right pump pulley. 5. Reinstall the deck belt. (See Deck Belt Installation in this section of the manual). Electric clutch 2. NOTE: The belt will show some small cracks in the belt. Remove the deck belt (see Deck Belt Removal in the belt. 5. Double check belt routing to 60-70 lbs. 7. Correct if needed. 5. Engage the parking brake. With a ½" breaker bar and using the square opening in the idler arm, shift the arm to create...
... twist. Remove belt from wear. Route the belt around the right pump pulley. 5. Reinstall the deck belt. (See Deck Belt Installation in this section of the manual). Electric clutch 2. NOTE: The belt will show some small cracks in the belt. Remove the deck belt (see Deck Belt Removal in the belt. 5. Double check belt routing to 60-70 lbs. 7. Correct if needed. 5. Engage the parking brake. With a ½" breaker bar and using the square opening in the idler arm, shift the arm to create...
Owners Manual
Page 43
... the mower deck. In the front, blade tips should be installed prior to the correct pressure. Make sure the tires are equal. Four bolts control the height and pitch of leveling procedure, mower deck drive belt must be equal side-to -side. Wear heavy gloves. Record this measurement. Move to -rear manner. check that measurement is on the discharge side of grass or conditions being mowed. If adjustment is required, use...
... the mower deck. In the front, blade tips should be installed prior to the correct pressure. Make sure the tires are equal. Four bolts control the height and pitch of leveling procedure, mower deck drive belt must be equal side-to -side. Wear heavy gloves. Record this measurement. Move to -rear manner. check that measurement is on the discharge side of grass or conditions being mowed. If adjustment is required, use...
Owners Manual
Page 44
Removal and Installation Remove nut and caster bolt. Pull the wheel out of the ground when the deck is at the desired cutting height in the operating position. Install in reverse order. Tighten caster bolt. 2 Torque to support the deck. Do not adjust the rollers to 45 ft-lbs (61 Nm), then back nut off of the fork. NOTE: Tire should rotate freely but axle spacers should be approximately ¼...
Removal and Installation Remove nut and caster bolt. Pull the wheel out of the ground when the deck is at the desired cutting height in the operating position. Install in reverse order. Tighten caster bolt. 2 Torque to support the deck. Do not adjust the rollers to 45 ft-lbs (61 Nm), then back nut off of the fork. NOTE: Tire should rotate freely but axle spacers should be approximately ¼...
Owners Manual
Page 45
... water pressure. ZT-3400 Powertrain IMPORTANT INFORMATION Any servicing dealer attempting a warranty repair must have prior approval before conducting maintenance of the transaxle. 6. Inspect the parking brake and vehicle linkage to make sure the control arm is cold, the tanks should include the following: 1. Inspect the bypass mechanism on the transaxle. Inspect the vehicle drive belt, idler pulley(s), and idler spring(s). Remove any obstructions such as grass clippings...
... water pressure. ZT-3400 Powertrain IMPORTANT INFORMATION Any servicing dealer attempting a warranty repair must have prior approval before conducting maintenance of the transaxle. 6. Inspect the parking brake and vehicle linkage to make sure the control arm is cold, the tanks should include the following: 1. Inspect the bypass mechanism on the transaxle. Inspect the vehicle drive belt, idler pulley(s), and idler spring(s). Remove any obstructions such as grass clippings...
Owners Manual
Page 48
... 65 in the mower and the mower on level ground. Remove the oil filter from around the perimeter of new oil to disposal. After the oil has drained, wipe the filter base surface and apply a film of the filter. Drain old oil filters of all free-flowing oil prior to the gasket of maintenance. Apply the pump release valve for ease of the replacement filter. 4. Reinstall the filter guard. Place used oil in appropriate containers...
... 65 in the mower and the mower on level ground. Remove the oil filter from around the perimeter of new oil to disposal. After the oil has drained, wipe the filter base surface and apply a film of the filter. Drain old oil filters of all free-flowing oil prior to the gasket of maintenance. Apply the pump release valve for ease of the replacement filter. 4. Reinstall the filter guard. Place used oil in appropriate containers...
Owners Manual
Page 49
... tap for the fuel tank is loose. • Rich fuel mixture or fuel-air mixture (gasoline). • Wrong fuel type (gasoline). • Water in the fuel (gasoline). • Clogged air filter. See Safety System in the Maintenance section Engine runs rough. • Faulty carburetor. • Choke control is pulled out with warm engine. • Clogged fuel filter or jet. • Clogged ventilation valve on the battery terminal cable connections. • Fuse blown. • Ignition system faulty. •...
... tap for the fuel tank is loose. • Rich fuel mixture or fuel-air mixture (gasoline). • Wrong fuel type (gasoline). • Water in the fuel (gasoline). • Clogged air filter. See Safety System in the Maintenance section Engine runs rough. • Faulty carburetor. • Choke control is pulled out with warm engine. • Clogged fuel filter or jet. • Clogged ventilation valve on the battery terminal cable connections. • Fuse blown. • Ignition system faulty. •...
Owners Manual
Page 50
...; Drive belt for the transmission gears slack or has come off. • Air in hydraulic system. • Drive belt for the mower deck has come loose, from the cable contact. • Fuse has blown. • Damaged seals, housing, or gaskets. • Air trapped in the engine. • Fouled spark plug. Machine moves slowly, unevenly, or not at all. Engine overheats. troubleshooting guide Cause • Blades are loose. • Blades are dull. • Driving speed too high...
...; Drive belt for the transmission gears slack or has come off. • Air in hydraulic system. • Drive belt for the mower deck has come loose, from the cable contact. • Fuse has blown. • Damaged seals, housing, or gaskets. • Air trapped in the engine. • Fouled spark plug. Machine moves slowly, unevenly, or not at all. Engine overheats. troubleshooting guide Cause • Blades are loose. • Blades are dull. • Driving speed too high...
Owners Manual
Page 51
... the mower deck. Remove the spark plug and pour about a tablespoon of engine oil into an approved container. Lubricate all grease zerks, joints, and axles. 7. Service When ordering spare parts, please specify the purchase year, model, type, and serial number. Do not empty the fuel tank and the carburetor if a stabilizer has been added. dispose of fuel or the stabilizer has reached the carburetor. 5. Empty the fuel tanks or add a fuel...
... the mower deck. Remove the spark plug and pour about a tablespoon of engine oil into an approved container. Lubricate all grease zerks, joints, and axles. 7. Service When ordering spare parts, please specify the purchase year, model, type, and serial number. Do not empty the fuel tank and the carburetor if a stabilizer has been added. dispose of fuel or the stabilizer has reached the carburetor. 5. Empty the fuel tanks or add a fuel...
Owners Manual
Page 63
... throttle and choke cables Inspect hardware Check the tire pressures Change the engine oil and filter Change air filter Inspect spark plug Inspect fuel filter Check engine RPM Clean underside of deck Check blade pitch Grease blade spindles Inspect spindle bearings Inspect deck belt and blades Inspect idler arm bearings Inspect deck idler pulleys Inspect hydraulic filter Inspect hydraulic drive belt Inspect hydraulic hoses Check neutral position Inspect battery connections Check safety system Check seat belt Check ROPS Check fuel system for leaks Inspect safety guards and shields Check brake...
... throttle and choke cables Inspect hardware Check the tire pressures Change the engine oil and filter Change air filter Inspect spark plug Inspect fuel filter Check engine RPM Clean underside of deck Check blade pitch Grease blade spindles Inspect spindle bearings Inspect deck belt and blades Inspect idler arm bearings Inspect deck idler pulleys Inspect hydraulic filter Inspect hydraulic drive belt Inspect hydraulic hoses Check neutral position Inspect battery connections Check safety system Check seat belt Check ROPS Check fuel system for leaks Inspect safety guards and shields Check brake...
Owners Manual
Page 64
... Change air filter Inspect spark plug Inspect fuel filter Check engine RPM Clean underside of deck Check blade pitch Grease blade spindles Inspect spindle bearings Inspect deck belt and blades Inspect idler arm bearings Inspect deck idler pulleys Change hydraulic oil level Change hydraulic filter Replace hydraulic drive belt Inspect hydraulic hoses Check neutral position Inspect battery connections Load test battery Clean electrical connections Inspect the clutch Check safety system Check seat belt Check ROPS Check fuel system for leaks Inspect safety guards and shields Check brake adjustment...
... Change air filter Inspect spark plug Inspect fuel filter Check engine RPM Clean underside of deck Check blade pitch Grease blade spindles Inspect spindle bearings Inspect deck belt and blades Inspect idler arm bearings Inspect deck idler pulleys Change hydraulic oil level Change hydraulic filter Replace hydraulic drive belt Inspect hydraulic hoses Check neutral position Inspect battery connections Load test battery Clean electrical connections Inspect the clutch Check safety system Check seat belt Check ROPS Check fuel system for leaks Inspect safety guards and shields Check brake adjustment...
Parts Manual
Page 27
...;� BEARING, IDLER ARM 25.. 522 729701 1 �� BEARING, IDLER PIVOT 26.. 577 073401 4 �� BEARING, IDLER STANDOFF 27.. 574 262102 1 �� BELT GUIDE, BLK 28.. 574 262201 1 �� BELT KEEPER 29.. 539 119007 3 �� BLADE BOLT ITEM PART NO. DESCRIPTION 30.. 539 130917 1 �� BRACKET, PIVOT CHUTE 31.. 576 388702 1 �� BRACKET, SPRING STOP BLK 32...
...;� BEARING, IDLER ARM 25.. 522 729701 1 �� BEARING, IDLER PIVOT 26.. 577 073401 4 �� BEARING, IDLER STANDOFF 27.. 574 262102 1 �� BELT GUIDE, BLK 28.. 574 262201 1 �� BELT KEEPER 29.. 539 119007 3 �� BLADE BOLT ITEM PART NO. DESCRIPTION 30.. 539 130917 1 �� BRACKET, PIVOT CHUTE 31.. 576 388702 1 �� BRACKET, SPRING STOP BLK 32...