Packer Arm Installation
Page 1
Document number CA393-00540 Revision number Rev03 Kit number Q5025C Date 17 July 2018 Security level HP Confidential The information contained in the rewinder Scope HP Indigo WS6000 Digital Press, HP Indigo WS6600 Digital Press, HP Indigo WS6800 Digital Press, HP Indigo 6900 Digital Press, HP Indigo 6r Digital Press, HP Indigo 8000 Digital Press, HP Indigo press ws4500, HP Indigo WS4600 Digital Press. Packer Arm Installation Document details Purpose To describe how to install a new packer arm in this document. i Check CE Suitcase...
Document number CA393-00540 Revision number Rev03 Kit number Q5025C Date 17 July 2018 Security level HP Confidential The information contained in the rewinder Scope HP Indigo WS6000 Digital Press, HP Indigo WS6600 Digital Press, HP Indigo WS6800 Digital Press, HP Indigo 6900 Digital Press, HP Indigo 6r Digital Press, HP Indigo 8000 Digital Press, HP Indigo press ws4500, HP Indigo WS4600 Digital Press. Packer Arm Installation Document details Purpose To describe how to install a new packer arm in this document. i Check CE Suitcase...
Packer Arm Installation
Page 32
... Rev02 Added note on opening piston valves CA393-00540 Rev03 Added to the section "Installing the clamp tube". Added note to scope HP Indigo 6900 Digital Press, HP Indigo 6r Digital Press, and HP Indigo 8000 Digital Press. Responsible Engineer (TS) Press Group Manager R&D Engineer Documentation Manager Configuration Control Written By Yossi Asaiag Esteban Birenbaum Erez Kopel Yuval Bloomberg / Isaac Diwan Sigal Aknin...
... Rev02 Added note on opening piston valves CA393-00540 Rev03 Added to the section "Installing the clamp tube". Added note to scope HP Indigo 6900 Digital Press, HP Indigo 6r Digital Press, and HP Indigo 8000 Digital Press. Responsible Engineer (TS) Press Group Manager R&D Engineer Documentation Manager Configuration Control Written By Yossi Asaiag Esteban Birenbaum Erez Kopel Yuval Bloomberg / Isaac Diwan Sigal Aknin...
Rewinder Service
Page 1
i Document number CA393-00580 Revision number Rev 04 Date 16 November 2021 Security level HP Confidential The information contained in this document. Check CE Suitcase for the most recent version of this document is accurate at the date of release. Rewinder Service Document details Purpose To describe how to service the rewinder Scope HP Indigo WS6000 Digital Press, HP Indigo WS6600 Digital Press, HP Indigo WS6800 Digital Press, HP Indigo WS4500 Digital Press, HP Indigo WS4600 Digital Press.
i Document number CA393-00580 Revision number Rev 04 Date 16 November 2021 Security level HP Confidential The information contained in this document. Check CE Suitcase for the most recent version of this document is accurate at the date of release. Rewinder Service Document details Purpose To describe how to service the rewinder Scope HP Indigo WS6000 Digital Press, HP Indigo WS6600 Digital Press, HP Indigo WS6800 Digital Press, HP Indigo WS4500 Digital Press, HP Indigo WS4600 Digital Press.
Rewinder Service
Page 87
...-00580 Rev 02 CA393-00580 Rev 03 CA393-00580 Rev 04 Description Initial document Added to scope HP Indigo WS6600, WS6800 and WS4600 Digital Presses Added inflatable shaft replacement and additional services Added section on resetting web guide ultrasonic sensor Added chapter:... Replacing the motor and/or motor gear Responsible Engineer (TS) Press Group Manager R&D Engineer Documentation Manager Configuration Control Written By ...
...-00580 Rev 02 CA393-00580 Rev 03 CA393-00580 Rev 04 Description Initial document Added to scope HP Indigo WS6600, WS6800 and WS4600 Digital Presses Added inflatable shaft replacement and additional services Added section on resetting web guide ultrasonic sensor Added chapter:... Replacing the motor and/or motor gear Responsible Engineer (TS) Press Group Manager R&D Engineer Documentation Manager Configuration Control Written By ...
Indigo Technical Tips and Workarounds
Page 1
HP Indigo Technical Tips and Workarounds HP Indigo WS6600 Digital Press and HP Indigo WS6000 Digital Press Purpose To provides technical tips and workarounds for the HP Indigo WS6600 Digital Press and the HP Indigo WS6000 Digital Press. Service instruction details Item Scope Document Number Date Security level Details HP Indigo WS6600 Digital Press HP Indigo WS6000 Digital Press CA394-09420 15-Apr-12 HP confidential i
HP Indigo Technical Tips and Workarounds HP Indigo WS6600 Digital Press and HP Indigo WS6000 Digital Press Purpose To provides technical tips and workarounds for the HP Indigo WS6600 Digital Press and the HP Indigo WS6000 Digital Press. Service instruction details Item Scope Document Number Date Security level Details HP Indigo WS6600 Digital Press HP Indigo WS6000 Digital Press CA394-09420 15-Apr-12 HP confidential i
Indigo Technical Tips and Workarounds
Page 5
... of the issues mentioned here have a direct effect on utilization and restart rate. Overview 1 1 Overview This document describes and provides troubleshooting tips and tricks for HP Indigo WS6600 Digital Press with Press software v. 8.9.i4 and higher, and HP Indigo WS6000 Digital Press with press software v. 8.91i20 and higher. Some of errors.
... of the issues mentioned here have a direct effect on utilization and restart rate. Overview 1 1 Overview This document describes and provides troubleshooting tips and tricks for HP Indigo WS6600 Digital Press with Press software v. 8.9.i4 and higher, and HP Indigo WS6000 Digital Press with press software v. 8.91i20 and higher. Some of errors.
Indigo Technical Tips and Workarounds
Page 6
2 Prerequisites HP Indigo WS6600 Digital Press with: ● Press software v. 8.9i4 and higher or ● WHS v. 6600 or higher ● HP Indigo WS6000 Digital Press with press software v. 8.9.1i20 and WHS v. 6603 2 Chapter 2 Prerequisites
2 Prerequisites HP Indigo WS6600 Digital Press with: ● Press software v. 8.9i4 and higher or ● WHS v. 6600 or higher ● HP Indigo WS6000 Digital Press with press software v. 8.9.1i20 and WHS v. 6603 2 Chapter 2 Prerequisites
Indigo Technical Tips and Workarounds
Page 7
VR configuration (software v. 8.9.i4) 1. Purpose To describe how to set the ILP heat sensitivity. 2. From the Main Menu, select Substrate > Substrate List. Instructions a. Setting ILP heat sensitivity 3 Background N/A 3. 3 Setting ILP heat sensitivity System: HP Indigo WS6600 Digital Press -
VR configuration (software v. 8.9.i4) 1. Purpose To describe how to set the ILP heat sensitivity. 2. From the Main Menu, select Substrate > Substrate List. Instructions a. Setting ILP heat sensitivity 3 Background N/A 3. 3 Setting ILP heat sensitivity System: HP Indigo WS6600 Digital Press -
Indigo Technical Tips and Workarounds
Page 9
... head laser parameters for #18 lasers 5 Background N/A 3. ii. Changing Writing Head Laser parameters for #18 lasers. 2. Instructions There are 2 options for #18 lasers System: HP Indigo WS6600 Digital Press - Option A: i. 4 Changing Writing Head Laser parameters for changing the Writing head laser parameters, as follows: a. From the Main menu, select Problem Handling > CE Applications. At...
... head laser parameters for #18 lasers 5 Background N/A 3. ii. Changing Writing Head Laser parameters for #18 lasers. 2. Instructions There are 2 options for #18 lasers System: HP Indigo WS6600 Digital Press - Option A: i. 4 Changing Writing Head Laser parameters for changing the Writing head laser parameters, as follows: a. From the Main menu, select Problem Handling > CE Applications. At...
Indigo Technical Tips and Workarounds
Page 13
Background N/A 3. In the SysTab editor, got to Standby. iii. Writing Head Motorized Interface homing 9 ii. Copy stepsToCorrect[1] into whMotorMoveSteps[0] - Set the press to whMotorCalibCtrl. but change the value to minus so that the WH MI moves down the same number of the stepsToCorrect[] parameters into whMotorMoveSteps[2] - Copy ... the same number of increments. but change the value to adjust the Writing Head (WH) Motorized Interface (MI) homing. 2. 5 Writing Head Motorized Interface homing System: HP Indigo WS6600 Digital Press 1.
Background N/A 3. In the SysTab editor, got to Standby. iii. Writing Head Motorized Interface homing 9 ii. Copy stepsToCorrect[1] into whMotorMoveSteps[0] - Set the press to whMotorCalibCtrl. but change the value to minus so that the WH MI moves down the same number of the stepsToCorrect[] parameters into whMotorMoveSteps[2] - Copy ... the same number of increments. but change the value to adjust the Writing Head (WH) Motorized Interface (MI) homing. 2. 5 Writing Head Motorized Interface homing System: HP Indigo WS6600 Digital Press 1.
Indigo Technical Tips and Workarounds
Page 15
... the left (Unlock) button for few seconds, until you reach the F_2 screen. Press the middle button to prevent thin substrate wrinkling. 2. Purpose To describe how to modify the ILP buffer tension to ...may appear during work. Buffer tension formula - Press the middle button (short press), and UNL is displayed. VR configuration (software v. 8.9.i4) 1. Instructions a. b. This means the controller is ready to reduce the ILP buffer tension. 3. The value .600 is displayed. 6 Buffer tension formula - I -2-P Inverter Modification System: HP Indigo WS6600 Digital Press - c.
... the left (Unlock) button for few seconds, until you reach the F_2 screen. Press the middle button to prevent thin substrate wrinkling. 2. Purpose To describe how to modify the ILP buffer tension to ...may appear during work. Buffer tension formula - Press the middle button (short press), and UNL is displayed. VR configuration (software v. 8.9.i4) 1. Instructions a. b. This means the controller is ready to reduce the ILP buffer tension. 3. The value .600 is displayed. 6 Buffer tension formula - I -2-P Inverter Modification System: HP Indigo WS6600 Digital Press - c.
Indigo Technical Tips and Workarounds
Page 17
Background Error 68 is displayed if the press is turned on before switching on the ILP first. 3. a. VR configuration (software v. 8.9.i4) 1. The error is to turn on the ILP. The solution is related to Off from WHS - Option A: i. Purpose To describe how to eliminate this error. Instructions There are 2 options to avoid WHS error 68. 2. Error 68 from the power enable button. Change the press status to the WHS system (communication error). 7 Error 68 from WHS 13 Error 68 from WHS System: HP Indigo WS6600 Digital Press -
Background Error 68 is displayed if the press is turned on before switching on the ILP first. 3. a. VR configuration (software v. 8.9.i4) 1. The error is to turn on the ILP. The solution is related to Off from WHS - Option A: i. Purpose To describe how to eliminate this error. Instructions There are 2 options to avoid WHS error 68. 2. Error 68 from the power enable button. Change the press status to the WHS system (communication error). 7 Error 68 from WHS 13 Error 68 from WHS System: HP Indigo WS6600 Digital Press -
Indigo Technical Tips and Workarounds
Page 19
Background Currently, with every restart of the system, the press software resets the ILP Wash counter. 3. b. To view the wash counter, go to view or reset the wash counter. 2. Instructions a. Part Numbers N/A Resetting the Wash counter 15 Replace the cleaning solution in the ILP once a week. 4. VR configuration (software v. 8.9.i4) 1. Purpose To describe how to Main Menu > Press Status > System Status > ILP > ILP Wash Counter. 8 Resetting the Wash counter System: HP Indigo WS6600 Digital Press -
Background Currently, with every restart of the system, the press software resets the ILP Wash counter. 3. b. To view the wash counter, go to view or reset the wash counter. 2. Instructions a. Part Numbers N/A Resetting the Wash counter 15 Replace the cleaning solution in the ILP once a week. 4. VR configuration (software v. 8.9.i4) 1. Purpose To describe how to Main Menu > Press Status > System Status > ILP > ILP Wash Counter. 8 Resetting the Wash counter System: HP Indigo WS6600 Digital Press -
Indigo Technical Tips and Workarounds
Page 20
Part Numbers N/A 16 Chapter 9 Using BCS in MP2 System: HP Indigo WS6600 Digital Press - Make sure that the Allow BCS cleaning within job option is not selected. 4. 9 Using BCS in MP2 Select Main Menu > Options > Print Preferences > Blanket Cleaning. VR configuration (software v. 8.9.i4) 1. Background When working in MP2, a paper jam may occur when the BCS engages. 3. Instructions a. b. Purpose To describe how to prevent substrate jams when the BCS engages. 2.
Part Numbers N/A 16 Chapter 9 Using BCS in MP2 System: HP Indigo WS6600 Digital Press - Make sure that the Allow BCS cleaning within job option is not selected. 4. 9 Using BCS in MP2 Select Main Menu > Options > Print Preferences > Blanket Cleaning. VR configuration (software v. 8.9.i4) 1. Background When working in MP2, a paper jam may occur when the BCS engages. 3. Instructions a. b. Purpose To describe how to prevent substrate jams when the BCS engages. 2.
Indigo Technical Tips and Workarounds
Page 21
b. Corona communication errors 17 Instructions a. Verify that the corona blower is connected properly. 10 Corona communication errors System: HP Indigo WS6600 Digital Press 1. Background N/A 3. Purpose To describe how to prevent the corona communication errors. 2. Verify that the corona blower 3 phase power is turning in the right direction.
b. Corona communication errors 17 Instructions a. Verify that the corona blower is connected properly. 10 Corona communication errors System: HP Indigo WS6600 Digital Press 1. Background N/A 3. Purpose To describe how to prevent the corona communication errors. 2. Verify that the corona blower 3 phase power is turning in the right direction.
Indigo Technical Tips and Workarounds
Page 24
... ILS supports transparent substrates. Purpose To describe how to calibrate in the BID engage wizard of the first transfer wizard 3. 11 ILS calibration failure System: HP Indigo WS6600 Digital Press 1. NOTE: The ILS can automatically calibrate the Automatic first transfer and the Automatic BID engage wizards.
... ILS supports transparent substrates. Purpose To describe how to calibrate in the BID engage wizard of the first transfer wizard 3. 11 ILS calibration failure System: HP Indigo WS6600 Digital Press 1. NOTE: The ILS can automatically calibrate the Automatic first transfer and the Automatic BID engage wizards.
Indigo Technical Tips and Workarounds
Page 27
... (when working with the inline scanner). 3. Prerequisites ● Press software version 8.9.1 i20 installation CD or file. Background When upgrading the HP Indigo WS6000 Digital Press software to My Computer > S:\special_jobs\jobs, and verify that the HP Indigo Special Jobs version is empty or does not exist. ILS Troubleshooting 23 HP Indigo Special Jobs is uninstalled. ● Go to version 8.9.1i20...
... (when working with the inline scanner). 3. Prerequisites ● Press software version 8.9.1 i20 installation CD or file. Background When upgrading the HP Indigo WS6000 Digital Press software to My Computer > S:\special_jobs\jobs, and verify that the HP Indigo Special Jobs version is empty or does not exist. ILS Troubleshooting 23 HP Indigo Special Jobs is uninstalled. ● Go to version 8.9.1i20...
Indigo Technical Tips and Workarounds
Page 28
HP Indigo Special Jobs is 1.0.60.0. 24 Chapter 12 ILS Troubleshooting f. In the Windows Control Panel, select Programs and Features. e. g. Restart the press. Verify that the HP Indigo Special Jobs version is installed. ● Go to My Computer > C:\unicorn\Release, and double-click iStoreFormat.bat to reload new Special Jobs into the system. ● Open the press software installation folder (8.9.1i20). ● Access \HP Digital Press\Special_Jobs. ● Double-click HP Indigo SpecialJobs.msi.
HP Indigo Special Jobs is 1.0.60.0. 24 Chapter 12 ILS Troubleshooting f. In the Windows Control Panel, select Programs and Features. e. g. Restart the press. Verify that the HP Indigo Special Jobs version is installed. ● Go to My Computer > C:\unicorn\Release, and double-click iStoreFormat.bat to reload new Special Jobs into the system. ● Open the press software installation folder (8.9.1i20). ● Access \HP Digital Press\Special_Jobs. ● Double-click HP Indigo SpecialJobs.msi.
Indigo Technical Tips and Workarounds
Page 30
13 Build ink wizard System: HP Indigo WS6600 Digital Press - NOTE: If not all the Imaging oil in the Imaging oil hose. 3. Instructions Verify that all the Imaging oil is drained into the Ink tank, as the press goes to READY, it will fail due to pass the Build ink wizard. 2. Purpose To describe how to an Ink "level too low" error. 4. VR configuration (software v. 8.9.i4) 1. Part Numbers N/A 26 Chapter 13 Build ink wizard Background When rebuilding ink, imaging oil remains in the ink rebuild hose is transferred into the Ink tank.
13 Build ink wizard System: HP Indigo WS6600 Digital Press - NOTE: If not all the Imaging oil in the Imaging oil hose. 3. Instructions Verify that all the Imaging oil is drained into the Ink tank, as the press goes to READY, it will fail due to pass the Build ink wizard. 2. Purpose To describe how to an Ink "level too low" error. 4. VR configuration (software v. 8.9.i4) 1. Part Numbers N/A 26 Chapter 13 Build ink wizard Background When rebuilding ink, imaging oil remains in the ink rebuild hose is transferred into the Ink tank.
Indigo Technical Tips and Workarounds
Page 31
VR configuration (software v. 8.9.i4) 1. If the doors are opened , a paper jam will occur in the ILP. 3. Part Numbers N/A FP Jam due to opening ILP front door during buffer filling System: HP Indigo WS6600 Digital Press - Purpose To describe how to prevent substrate jams in the ILP. 4. Instructions As long as the ILP light indicator is green (constant), do not open the ILP main front doors. 14 FP Jam due to opening ILP front door during buffer filling 27 Background If the doors are opened during buffer filling, a paper jam will occur in the ILP. 2.
VR configuration (software v. 8.9.i4) 1. If the doors are opened , a paper jam will occur in the ILP. 3. Part Numbers N/A FP Jam due to opening ILP front door during buffer filling System: HP Indigo WS6600 Digital Press - Purpose To describe how to prevent substrate jams in the ILP. 4. Instructions As long as the ILP light indicator is green (constant), do not open the ILP main front doors. 14 FP Jam due to opening ILP front door during buffer filling 27 Background If the doors are opened during buffer filling, a paper jam will occur in the ILP. 2.