Charge Roller -- CA393-00080 Rev 07
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Charge Roller Document details Purpose Describes charge roller service actions Scope HP Indigo 7000 Digital Press, HP Indigo 7500 Digital Press, HP Indigo 7600 Digital Press, HP Indigo 7800 Digital Press, HP Indigo WS6000 Digital Press, HP Indigo WS6000p Digital Press, HP Indigo WS6600 Digital Press, HP Indigo WS6800 Digital Press, HP Indigo W7200 Digital Press, HP Indigo W7250 Digital Press, HP Indigo 6r Digital Press, HP Indigo 7r Digital Press. Check CE Suitcase for the most recent version of this document is accurate at the date of release. Document number CA393-00080 Revision ...
Charge Roller Document details Purpose Describes charge roller service actions Scope HP Indigo 7000 Digital Press, HP Indigo 7500 Digital Press, HP Indigo 7600 Digital Press, HP Indigo 7800 Digital Press, HP Indigo WS6000 Digital Press, HP Indigo WS6000p Digital Press, HP Indigo WS6600 Digital Press, HP Indigo WS6800 Digital Press, HP Indigo W7200 Digital Press, HP Indigo W7250 Digital Press, HP Indigo 6r Digital Press, HP Indigo 7r Digital Press. Check CE Suitcase for the most recent version of this document is accurate at the date of release. Document number CA393-00080 Revision ...
Charge Roller -- CA393-00080 Rev 07
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... press to scope: HP Indigo 7500 Digital Press, HP Indigo WS6000p Digital Press, HP Indigo WS6600 Digital Press CA393-00080 Rev04 Added the following press to scope: HP Indigo 7600 Digital Press CA393-00080 Rev05 Added the troubleshooting sections Added the following press to scope: HP Indigo 7250 Digital Press CA393-00080 Rev06 Added the following presses to scope: HP Indigo 7800 Digital Press, HP Indigo WS6800 Digital Press CA393-00080 Rev07 Added the following presses to scope: HP Indigo 6r Digital Press, HP Indigo 7r Digital Press Responsible Engineer (TS) Press...
... press to scope: HP Indigo 7500 Digital Press, HP Indigo WS6000p Digital Press, HP Indigo WS6600 Digital Press CA393-00080 Rev04 Added the following press to scope: HP Indigo 7600 Digital Press CA393-00080 Rev05 Added the troubleshooting sections Added the following press to scope: HP Indigo 7250 Digital Press CA393-00080 Rev06 Added the following presses to scope: HP Indigo 7800 Digital Press, HP Indigo WS6800 Digital Press CA393-00080 Rev07 Added the following presses to scope: HP Indigo 6r Digital Press, HP Indigo 7r Digital Press Responsible Engineer (TS) Press...
IR Sensors Reading and Calibration -- CA393-09500 Rev 03
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...Purpose To describe how to properly measure the IR sensors reading and then perform calibrations. Scope HP Indigo WS6000 Digital Press, HP Indigo WS6600 Digital Press, HP Indigo WS6800 Digital Press, HP Indigo WS6000p Digital Press, HP Indigo WS6600p Digital Press, HP Indigo W7200 Digital Press, HP Indigo W7250 Digital Press, HP Indigo 7000 Digital Press, HP Indigo 7500 Digital Press, HP Indigo 7600 Digital Press, HP Indigo 7800 Digital Press, HP Indigo 7r Digital Press, HP Indigo 7900 Digital Press. Check CE Suitcase for the most recent version of this document is accurate at the date...
...Purpose To describe how to properly measure the IR sensors reading and then perform calibrations. Scope HP Indigo WS6000 Digital Press, HP Indigo WS6600 Digital Press, HP Indigo WS6800 Digital Press, HP Indigo WS6000p Digital Press, HP Indigo WS6600p Digital Press, HP Indigo W7200 Digital Press, HP Indigo W7250 Digital Press, HP Indigo 7000 Digital Press, HP Indigo 7500 Digital Press, HP Indigo 7600 Digital Press, HP Indigo 7800 Digital Press, HP Indigo 7r Digital Press, HP Indigo 7900 Digital Press. Check CE Suitcase for the most recent version of this document is accurate at the date...
IR Sensors Reading and Calibration -- CA393-09500 Rev 03
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Responsible Engineer (TS) Press Group Manager R&D Engineer Engineering Documentation Manager Configuration Control Written by Yair Barak Yuval Bloomberg N/A N/A Ronit Shugal / Isaac Diwan Sigal Aknin Ziv Namer / Chaim Mateh Printing ... to scope. Check CE Suitcase for the most recent version of this document is the history of the document revisions and a list of authors. HP Indigo 7000 Series Digital Presses added to achieve the best print quality. Revision CA393-09500 Rev 01 CA393-09500 Rev 02 CA393-09500 Rev 03 Description Initial document Clean...
Responsible Engineer (TS) Press Group Manager R&D Engineer Engineering Documentation Manager Configuration Control Written by Yair Barak Yuval Bloomberg N/A N/A Ronit Shugal / Isaac Diwan Sigal Aknin Ziv Namer / Chaim Mateh Printing ... to scope. Check CE Suitcase for the most recent version of this document is the history of the document revisions and a list of authors. HP Indigo 7000 Series Digital Presses added to achieve the best print quality. Revision CA393-09500 Rev 01 CA393-09500 Rev 02 CA393-09500 Rev 03 Description Initial document Clean...
Side Fog Troubleshooting
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...HP Indigo 7000 Digital Press, HP Indigo 7500 Digital Press, HP Indigo 7600 Digital Press, HP Indigo 7800 Digital Press, HP Indigo 7900 Digital Press , HP Indigo 7r Digital Press, HP Indigo 7K Digital Press, HP Indigo 7 ECO Digital Press, HP Indigo WS6000 Digital Press, HP Indigo WS6000p Digital Press, HP Indigo WS6600 Digital Press, HP Indigo WS6600p Digital Press, HP Indigo WS6800 Digital Press, HP Indigo 6900 Digital Press, HP Indigo 6r Digital Press, HP Indigo 6K Digital Press, HP Indigo W7200 Digital Press, HP Indigo W7250 Digital Press, HP Indigo 8000 Digital Press, HP Indigo 8K Digital...
...HP Indigo 7000 Digital Press, HP Indigo 7500 Digital Press, HP Indigo 7600 Digital Press, HP Indigo 7800 Digital Press, HP Indigo 7900 Digital Press , HP Indigo 7r Digital Press, HP Indigo 7K Digital Press, HP Indigo 7 ECO Digital Press, HP Indigo WS6000 Digital Press, HP Indigo WS6000p Digital Press, HP Indigo WS6600 Digital Press, HP Indigo WS6600p Digital Press, HP Indigo WS6800 Digital Press, HP Indigo 6900 Digital Press, HP Indigo 6r Digital Press, HP Indigo 6K Digital Press, HP Indigo W7200 Digital Press, HP Indigo W7250 Digital Press, HP Indigo 8000 Digital Press, HP Indigo 8K Digital...
Dripping Prevention and ITM Heating Hood Service -- CA393-10100 Rev 00
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... at the date of release. Document number CA393-10100 Revision number 00 Date 16 November 2016 Security level HP Confidential The information contained in this document. Scope HP Indigo WS6000 Digital Press, HP Indigo WS6000p Digital Press, HP Indigo WS6600 Digital Press, HP Indigo WS6600p Digital Press, HP Indigo WS6800 Digital Press, HP Indigo 6r Digital Press, HP Indigo W7200 Digital Press, HP Indigo W7250 Digital Press. Dripping Prevention and ITM Heating Hood Service Document details Purpose To describe how to service the dripping...
... at the date of release. Document number CA393-10100 Revision number 00 Date 16 November 2016 Security level HP Confidential The information contained in this document. Scope HP Indigo WS6000 Digital Press, HP Indigo WS6000p Digital Press, HP Indigo WS6600 Digital Press, HP Indigo WS6600p Digital Press, HP Indigo WS6800 Digital Press, HP Indigo 6r Digital Press, HP Indigo W7200 Digital Press, HP Indigo W7250 Digital Press. Dripping Prevention and ITM Heating Hood Service Document details Purpose To describe how to service the dripping...
Dripping Prevention and ITM Heating Hood Service -- CA393-10100 Rev 00
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...The blower should be 7.07 V. DC fan ( catch tray fan ) ● For software v.8.9.1 I20 I -fix1 and above, or for HP Indigo W7200 Series Digital Presses with software v.8.11 and above : in all modes except for Printing mode, Get Ready, Cold Start, and Pause, the blower control voltage is ... this value, the blower is 10 V. ● The heater set to power (even in Off mode or Emergency Stop). ● For HP Indigo WS6000 Series Digital Presses with software v.8.9.1 I20 I -fix1: the DC fan (IO_CS_CATCH_TRAY_FAN) operates only during Printing mode. ● The IHH blower command voltage is...
...The blower should be 7.07 V. DC fan ( catch tray fan ) ● For software v.8.9.1 I20 I -fix1 and above, or for HP Indigo W7200 Series Digital Presses with software v.8.11 and above : in all modes except for Printing mode, Get Ready, Cold Start, and Pause, the blower control voltage is ... this value, the blower is 10 V. ● The heater set to power (even in Off mode or Emergency Stop). ● For HP Indigo WS6000 Series Digital Presses with software v.8.9.1 I20 I -fix1: the DC fan (IO_CS_CATCH_TRAY_FAN) operates only during Printing mode. ● The IHH blower command voltage is...
Electrometer Board Test
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...To describe the test procedure for the most recent version of this document is accurate at the date of the electrometer jig. Scope HP Indigo 7000 Digital Press, HP Indigo 7500 Digital Press, HP Indigo 7600 Digital Press, HP Indigo 7800 Digital Press, HP Indigo 7r Digital Press, HP Indigo WS6000 Digital Press, HP Indigo WS6000p Digital Press, HP Indigo WS6600 Digital Press, HP Indigo WS6600p Digital Press, HP Indigo WS6800 Digital Press, HP Indigo 6r Digital Press, HP Indigo 6900 Digital Press, HP Indigo 8000 Digital Press, HP Indigo W7200 Digital Press, HP Indigo W7250 Digital Press.
...To describe the test procedure for the most recent version of this document is accurate at the date of the electrometer jig. Scope HP Indigo 7000 Digital Press, HP Indigo 7500 Digital Press, HP Indigo 7600 Digital Press, HP Indigo 7800 Digital Press, HP Indigo 7r Digital Press, HP Indigo WS6000 Digital Press, HP Indigo WS6000p Digital Press, HP Indigo WS6600 Digital Press, HP Indigo WS6600p Digital Press, HP Indigo WS6800 Digital Press, HP Indigo 6r Digital Press, HP Indigo 6900 Digital Press, HP Indigo 8000 Digital Press, HP Indigo W7200 Digital Press, HP Indigo W7250 Digital Press.
ITM Bearings Alignment
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... of release. Modification recommended HP Indigo 7000 Digital Press, HP Indigo 7500 Digital Press, HP Indigo 7600 Digital Press, HP Indigo 7800 Digital Press, HP Indigo 7900 Digital Press, HP Indigo 7r Digital Press, HP Indigo WS6000 Digital Press, HP Indigo WS6000p Digital Press, HP Indigo WS6600 Digital Press, HP Indigo WS6600p Digital Press, HP Indigo WS6800 Digital Press, HP Indigo WS6800p Digital Press, HP Indigo 6900 Digital Press, HP Indigo 6r Digital Press, HP Indigo W7200 Digital Press, HP Indigo W7250 Digital Press, HP Indigo 8000 Digital Press. ITM Bearings Alignment Installation...
... of release. Modification recommended HP Indigo 7000 Digital Press, HP Indigo 7500 Digital Press, HP Indigo 7600 Digital Press, HP Indigo 7800 Digital Press, HP Indigo 7900 Digital Press, HP Indigo 7r Digital Press, HP Indigo WS6000 Digital Press, HP Indigo WS6000p Digital Press, HP Indigo WS6600 Digital Press, HP Indigo WS6600p Digital Press, HP Indigo WS6800 Digital Press, HP Indigo WS6800p Digital Press, HP Indigo 6900 Digital Press, HP Indigo 6r Digital Press, HP Indigo W7200 Digital Press, HP Indigo W7250 Digital Press, HP Indigo 8000 Digital Press. ITM Bearings Alignment Installation...
ITM Bearings Alignment
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...press leveling for HP Indigo 7000 Digital Press and HP Indigo 7500 Digital Press 3 3 Verifying the press leveling for HP Indigo WS6000 Digital Press and HP Indigo W7200 Digital Press 4 4 Removing press components for access ...6 Removing components from the front of press ...6 Removing components from the rear of press ...8 Removing components from the input side of press... Removing the ITM bearing alignment jig ...26 Finishing ITM bearings alignment ...27 6 Reinstalling the press components ...36 Reinstalling the ITM area components...36 Reinstalling the other components...36 7 Adjusting and...
...press leveling for HP Indigo 7000 Digital Press and HP Indigo 7500 Digital Press 3 3 Verifying the press leveling for HP Indigo WS6000 Digital Press and HP Indigo W7200 Digital Press 4 4 Removing press components for access ...6 Removing components from the front of press ...6 Removing components from the rear of press ...8 Removing components from the input side of press... Removing the ITM bearing alignment jig ...26 Finishing ITM bearings alignment ...27 6 Reinstalling the press components ...36 Reinstalling the ITM area components...36 Reinstalling the other components...36 7 Adjusting and...
ITM Bearings Alignment
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...ITM bearings, do the following : a. Prerequisites Follow the instructions in "Verifying the press leveling for HP Indigo 7000 Digital Press and HP Indigo 7500 Digital Press on page 3". How to use this document while replacing ITM bearings and resetting ...procedures in this document. 2. Follow the instructions in "Removing press components for HP Indigo 7000 Digital Press and HP Indigo 7500 Digital Press on page 6". b. Follow the instructions in "Verifying the press leveling for HP Indigo 7000 Digital Press and HP Indigo 7500 Digital Press on page 3" on page 18". b. 8 3/8 to...
...ITM bearings, do the following : a. Prerequisites Follow the instructions in "Verifying the press leveling for HP Indigo 7000 Digital Press and HP Indigo 7500 Digital Press on page 3". How to use this document while replacing ITM bearings and resetting ...procedures in this document. 2. Follow the instructions in "Removing press components for HP Indigo 7000 Digital Press and HP Indigo 7500 Digital Press on page 6". b. Follow the instructions in "Verifying the press leveling for HP Indigo 7000 Digital Press and HP Indigo 7500 Digital Press on page 3" on page 18". b. 8 3/8 to...
ITM Bearings Alignment
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2 Verifying the press leveling for HP Indigo 7000 Digital Press and HP Indigo 7500 Digital Press Follow the instructions in Press Engine Leveling for HP Indigo 7000 Digital Press and HP Indigo 7500 Digital Press 3 Verifying the press leveling for Commercial HP Indigo Digital Presses (CA393‑04990).
2 Verifying the press leveling for HP Indigo 7000 Digital Press and HP Indigo 7500 Digital Press Follow the instructions in Press Engine Leveling for HP Indigo 7000 Digital Press and HP Indigo 7500 Digital Press 3 Verifying the press leveling for Commercial HP Indigo Digital Presses (CA393‑04990).
ITM Bearings Alignment
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3 Verifying the press leveling for HP Indigo WS6000 Digital Press and HP Indigo W7200 Digital Press Figure 3-1 Leveling the input side of the PE is level. 4 Chapter 3 Verifying the press leveling for HP Indigo WS6000 Digital Press and HP Indigo W7200 Digital Press Follow these steps to verify the press leveling. 1. Adjust the leveling pads of the PE as necessary until the input side of the PE 2. Put the 0.02 mm/m level at the input side on the IBS idler.
3 Verifying the press leveling for HP Indigo WS6000 Digital Press and HP Indigo W7200 Digital Press Figure 3-1 Leveling the input side of the PE is level. 4 Chapter 3 Verifying the press leveling for HP Indigo WS6000 Digital Press and HP Indigo W7200 Digital Press Follow these steps to verify the press leveling. 1. Adjust the leveling pads of the PE as necessary until the input side of the PE 2. Put the 0.02 mm/m level at the input side on the IBS idler.
ITM Bearings Alignment
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Recheck the leveling on the IBS idler. 5. Verifying the press leveling for HP Indigo WS6000 Digital Press and HP Indigo W7200 Digital Press 5 Adjust the leveling pads as necessary until the exit side of the PE 4. Make sure that the wheels are raised above the ground at the input and exit sides. 8. Figure 3-2 Leveling the exit side of the engine is level. 6. Remove the UL protective cover (IBS guard) at the exit side on the press at all times. 7. Reinstall the UL protective cover (2 x M4 Allen screws). 3. Put the 0.02 mm/m level at the exit side (2 x M4 Allen screws).
Recheck the leveling on the IBS idler. 5. Verifying the press leveling for HP Indigo WS6000 Digital Press and HP Indigo W7200 Digital Press 5 Adjust the leveling pads as necessary until the exit side of the PE 4. Make sure that the wheels are raised above the ground at the input and exit sides. 8. Figure 3-2 Leveling the exit side of the engine is level. 6. Remove the UL protective cover (IBS guard) at the exit side on the press at all times. 7. Reinstall the UL protective cover (2 x M4 Allen screws). 3. Put the 0.02 mm/m level at the exit side (2 x M4 Allen screws).
ITM Bearings Alignment
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... following components as shown in this document. 2. Removing components from the front of press Removal of components from the front of press. 1. Cleaning station and charge roller c. For the HP Indigo 7000 Digital Press: Exit blanket ventilation, PTE unit, and exit roller unit ● For the HP Indigo WS6000 Digital Press: Air knives, PTE, and safety cover net. 6 Chapter 4 Removing...
... following components as shown in this document. 2. Removing components from the front of press Removal of components from the front of press. 1. Cleaning station and charge roller c. For the HP Indigo 7000 Digital Press: Exit blanket ventilation, PTE unit, and exit roller unit ● For the HP Indigo WS6000 Digital Press: Air knives, PTE, and safety cover net. 6 Chapter 4 Removing...
ITM Bearings Alignment
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2. For the HP Indigo 6000, HP Indigo 6600, and HP Indigo W7200 Digital presses, remove the grease reservoir as shown below. 3. For the HP Indigo 7000 and HP Indigo 7500 Digital Presses, disconnect the following: Figure 4-1 Rear of press 1 ITM IR sensor installed on the PSTB prevention bracket 2 Blanket IR sensor installed on the PSTB prevention bracket 3 IR air hose of the PSTB prevention bracket 4 Microfit connector 10 Chapter 4 Removing press components for access
2. For the HP Indigo 6000, HP Indigo 6600, and HP Indigo W7200 Digital presses, remove the grease reservoir as shown below. 3. For the HP Indigo 7000 and HP Indigo 7500 Digital Presses, disconnect the following: Figure 4-1 Rear of press 1 ITM IR sensor installed on the PSTB prevention bracket 2 Blanket IR sensor installed on the PSTB prevention bracket 3 IR air hose of the PSTB prevention bracket 4 Microfit connector 10 Chapter 4 Removing press components for access
ITM Bearings Alignment
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For the HP Indigo 7000 Digital Press and HP Indigo 7500 Digital Press, use a Phillips screwdriver to remove the PSTB mechanism. For the HP Indigo WS6000 Digital Press and the HP Indigo W7200 Digital Press, remove the BCS. 2. Figure 4-2 Removing the PSTB mechanism Removing components from the input side of press 11 Removing components from the input side of press Removal of components from the input side of press. 1.
For the HP Indigo 7000 Digital Press and HP Indigo 7500 Digital Press, use a Phillips screwdriver to remove the PSTB mechanism. For the HP Indigo WS6000 Digital Press and the HP Indigo W7200 Digital Press, remove the BCS. 2. Figure 4-2 Removing the PSTB mechanism Removing components from the input side of press 11 Removing components from the input side of press Removal of components from the input side of press. 1.
ITM Bearings Alignment
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Then try to push the ring again. ● For the HP Indigo WS6000 Digital Press and HP Indigo W7200 Digital Press, insert a 17 - 18 mm thick bundle of paper supports the drum's weight but should be closed and the screw should not push the drum ... roller to push the ring again. NOTE: Before you are having difficulties pushing the inner ring, do one of the following: ● For the HP Indigo 7000 Digital Press and HP Indigo 7500 Digital Press, insert a 3 - 4 mm thick bundle of the chuck. Installing the ITM bearing alignment jig 21 Figure 5-16 Pushing the ITM bearing inner ring...
Then try to push the ring again. ● For the HP Indigo WS6000 Digital Press and HP Indigo W7200 Digital Press, insert a 17 - 18 mm thick bundle of paper supports the drum's weight but should be closed and the screw should not push the drum ... roller to push the ring again. NOTE: Before you are having difficulties pushing the inner ring, do one of the following: ● For the HP Indigo 7000 Digital Press and HP Indigo 7500 Digital Press, insert a 3 - 4 mm thick bundle of the chuck. Installing the ITM bearing alignment jig 21 Figure 5-16 Pushing the ITM bearing inner ring...
ITM Bearings Alignment
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... heating hood. 5. Reinstall the external heating suction air conduit. 9. Turn on the press. For the HP Indigo WS6000 Digital Press and the HP Indigo W7200 Digital Press, reinstall the IR sensors bracket. 3. Reinstall the greasing reservoir. 6. Reinstall the external heating lamps. 10. For the HP Indigo 7000 Digital Press and HP Indigo 7500 Digital Press, reinstall the PSTB bracket, IR connectors, and air tube. Reinstall the PTE...
... heating hood. 5. Reinstall the external heating suction air conduit. 9. Turn on the press. For the HP Indigo WS6000 Digital Press and the HP Indigo W7200 Digital Press, reinstall the IR sensors bracket. 3. Reinstall the greasing reservoir. 6. Reinstall the external heating lamps. 10. For the HP Indigo 7000 Digital Press and HP Indigo 7500 Digital Press, reinstall the PSTB bracket, IR connectors, and air tube. Reinstall the PTE...
Preventive Maintenance -- CA393-00660 Rev 08
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... CEs or explicitly authorized operators. Check Knowledge Zone on PrintOS for the 12M preventive maintenance (PM) service. HP Indigo WS6000 Series Digital Presses, HP Indigo W7200 Digital Press, HP Indigo W7250 Digital Press CA393-00660 08 N/A 13 February 2019 HP Confidential The information contained in this document. Preventive Maintenance Installation instruction details Purpose Scope Document number Revision number Kit number Date Security level To...
... CEs or explicitly authorized operators. Check Knowledge Zone on PrintOS for the 12M preventive maintenance (PM) service. HP Indigo WS6000 Series Digital Presses, HP Indigo W7200 Digital Press, HP Indigo W7250 Digital Press CA393-00660 08 N/A 13 February 2019 HP Confidential The information contained in this document. Preventive Maintenance Installation instruction details Purpose Scope Document number Revision number Kit number Date Security level To...