Service Manual
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...being recovered/cleaned. Corrective Action: In this case, it is damaging the Printhead. System Error: 91:02 Problem Description: The HP Instant Support troubleshooting tool has detected that at least a Printhead Recovery is currently in warranty (less than 1000cc of media inside ...to troubleshoot the Carriage Flex Cables or the Carriage PCA. 2-24 hp designjet 4000 series printer service manual System Error: 91:10 Problem Description: The HP Instant Support troubleshooting tool has detected that the Carriage Belt is a wrinkled mass of ink used). That the ...
...being recovered/cleaned. Corrective Action: In this case, it is damaging the Printhead. System Error: 91:02 Problem Description: The HP Instant Support troubleshooting tool has detected that at least a Printhead Recovery is currently in warranty (less than 1000cc of media inside ...to troubleshoot the Carriage Flex Cables or the Carriage PCA. 2-24 hp designjet 4000 series printer service manual System Error: 91:10 Problem Description: The HP Instant Support troubleshooting tool has detected that the Carriage Belt is a wrinkled mass of ink used). That the ...
Service Manual
Page 84
...At the end of 10 Carriage movements, the Front Panel will display the maximum and minimum length (in the Printer (Encoder Strip, friction, Carriage Belt, Slider Rod, etc...). If the answer is Yes (the Carriage had not moved), the Front Panel will display System Error Code 42:10. If...the motor move?". or min. movement length is No (the Carriage had moved), the Front Panel will be between 1158629 and 1164616. 4-10 hp designjet 4000 series printer service manual The length has to be displayed on the Front Panel. For more information on troubleshooting this error code, refer to Page...
...At the end of 10 Carriage movements, the Front Panel will display the maximum and minimum length (in the Printer (Encoder Strip, friction, Carriage Belt, Slider Rod, etc...). If the answer is Yes (the Carriage had not moved), the Front Panel will display System Error Code 42:10. If...the motor move?". or min. movement length is No (the Carriage had moved), the Front Panel will be between 1158629 and 1164616. 4-10 hp designjet 4000 series printer service manual The length has to be displayed on the Front Panel. For more information on troubleshooting this error code, refer to Page...
Service Manual
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.... 14 Once the test is a failure processing the PWM results, the Front Panel will display System Error Code 86:11. Check that the Carriage Belt is installed correctly. If PWM min diff got is less than 3100 but PWM avg got is less than 31160 then there is clean...Stopper is not installed and the Front Panel will be displayed on troubleshooting this error code, refer to Page 2-24. In this case you should : - hp designjet 4000 series printer service manual 4-11 If some of the Slider Rods. After applying the Oil, perform the test again. - If there is completed, OK will...
.... 14 Once the test is a failure processing the PWM results, the Front Panel will display System Error Code 86:11. Check that the Carriage Belt is installed correctly. If PWM min diff got is less than 3100 but PWM avg got is less than 31160 then there is clean...Stopper is not installed and the Front Panel will be displayed on troubleshooting this error code, refer to Page 2-24. In this case you should : - hp designjet 4000 series printer service manual 4-11 If some of the Slider Rods. After applying the Oil, perform the test again. - If there is completed, OK will...
Service Manual
Page 135
...Reset ALL the counters related to a Preventive Maintenance Kit (PMK). Reset only the counters related to reset the internal life counters. Carriage Belt. - PHC Spittoons. ALWAYS RESET THE LIFE COUNTER OF A CORRESPONDING PART AFTER REPLACING IT. Middle Left Spittoon. - Trailing Cable and Tubes. ... the Life Counter for a particular part, you will be given an option to "Reset Life Counters" and press Enter. hp designjet 4000 series printer service manual 4-61 Perform the Reset Life Counters utility as follows: 1 In the Service Utilities submenu, scroll to...
...Reset ALL the counters related to a Preventive Maintenance Kit (PMK). Reset only the counters related to reset the internal life counters. Carriage Belt. - PHC Spittoons. ALWAYS RESET THE LIFE COUNTER OF A CORRESPONDING PART AFTER REPLACING IT. Middle Left Spittoon. - Trailing Cable and Tubes. ... the Life Counter for a particular part, you will be given an option to "Reset Life Counters" and press Enter. hp designjet 4000 series printer service manual 4-61 Perform the Reset Life Counters utility as follows: 1 In the Service Utilities submenu, scroll to...
Service Manual
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Parts and Diagrams Scan-Axis Assemblies Reference on Drawing 1 2 3 4 5 6 Scan-Axis Assemblies HP Part Number Quantity Description/Comments Q1273-60050 Q1273-60069 Q1273-60071 Q1273-60070 Q1273-60108 Q1273-60112 1 Ink Supply Tubes and Trailing Cable 1 Belt and Tensioner Assembly 1 Scan-Axis Motor 1 Encoder Strip and Encoder Sensor Kit 5 Ink Supply Tubes Clips 2 Rear Tube Brackets 7-18 hp designjet 4000 series printer service manual
Parts and Diagrams Scan-Axis Assemblies Reference on Drawing 1 2 3 4 5 6 Scan-Axis Assemblies HP Part Number Quantity Description/Comments Q1273-60050 Q1273-60069 Q1273-60071 Q1273-60070 Q1273-60108 Q1273-60112 1 Ink Supply Tubes and Trailing Cable 1 Belt and Tensioner Assembly 1 Scan-Axis Motor 1 Encoder Strip and Encoder Sensor Kit 5 Ink Supply Tubes Clips 2 Rear Tube Brackets 7-18 hp designjet 4000 series printer service manual
Service Manual
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...1 Right Arc 1 Left Arc Preventive Maintenance Kit (Includes Carriage Assembly (without Carriage PCA), Ink Supply Tubes and Trailing Cable, Scan- 1 Axis Motor, Belt, Encoder Strip (includes Spring and Nut but does not include Encoder Reader), Most Left and Middle Left Spittoons), Scraper and the Media-Axis Drive Motor... to 5961-3590) 1 Power Cord (2.3 meters) for Argentina (final cable that is connected to 5961-3590) 1 Power Cord (2.5 meters) for China 7-28 hp designjet 4000 series printer service manual Parts and Diagrams Miscellaneous Parts Reference on Drawing 1 2 - - -
...1 Right Arc 1 Left Arc Preventive Maintenance Kit (Includes Carriage Assembly (without Carriage PCA), Ink Supply Tubes and Trailing Cable, Scan- 1 Axis Motor, Belt, Encoder Strip (includes Spring and Nut but does not include Encoder Reader), Most Left and Middle Left Spittoons), Scraper and the Media-Axis Drive Motor... to 5961-3590) 1 Power Cord (2.3 meters) for Argentina (final cable that is connected to 5961-3590) 1 Power Cord (2.5 meters) for China 7-28 hp designjet 4000 series printer service manual Parts and Diagrams Miscellaneous Parts Reference on Drawing 1 2 - - -
Service Manual
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... 8-42 Most Left Spittoons 8-43 Middle Left Spittoons 8-44 Encoder Strip and Encoder Sensor 8-45 Carriage PCA 8-48 Carriage Flex Cables 8-51 Carriage Assembly 8-53 Belt Assembly 8-58 Scan-Axis Motor 8-59 Media-Axis Motor 8-62 Interconnect PCA 8-64 EIO to PCA Interface Card 8-67 Gamut PCI PCA 8-69 Memory Module... Lever Assembly 8-106 Media Lever Sensor 8-108 Pinchwheel Assembly 8-111 Center Guide 8-115 Drive Roller 8-118 Right Rollfeed Module Assembly 8-125 Right Spindle Lever 8-128 8 hp designjet 4000 series printer service manual 8-1
... 8-42 Most Left Spittoons 8-43 Middle Left Spittoons 8-44 Encoder Strip and Encoder Sensor 8-45 Carriage PCA 8-48 Carriage Flex Cables 8-51 Carriage Assembly 8-53 Belt Assembly 8-58 Scan-Axis Motor 8-59 Media-Axis Motor 8-62 Interconnect PCA 8-64 EIO to PCA Interface Card 8-67 Gamut PCI PCA 8-69 Memory Module... Lever Assembly 8-106 Media Lever Sensor 8-108 Pinchwheel Assembly 8-111 Center Guide 8-115 Drive Roller 8-118 Right Rollfeed Module Assembly 8-125 Right Spindle Lever 8-128 8 hp designjet 4000 series printer service manual 8-1
Service Manual
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Removal and Installation 10. Remove one T-15 screw (Type A) that secures the Belt Tensioner to the Chassis. 12. hp designjet 4000 series printer service manual 8-55 Disconnect the Aerosol Fan Tube from the right Scan-Axis Bracket. Move the Carriage Assembly slightly away from the Chassis. 11.
Removal and Installation 10. Remove one T-15 screw (Type A) that secures the Belt Tensioner to the Chassis. 12. hp designjet 4000 series printer service manual 8-55 Disconnect the Aerosol Fan Tube from the right Scan-Axis Bracket. Move the Carriage Assembly slightly away from the Chassis. 11.
Service Manual
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Note that secure the right Scan-Axis Bracket. Remove the right Scan-Axis Bracket from the ScanAxis Motor on the left hand side of the Printer. 14. Release the Carriage Belt from the Printer. 8-56 hp designjet 4000 series printer service manual Removal and Installation 13. Remove four T-20 screws (Type N) that these are Chassis screws and in normal circumstances should NEVER be removed, but in this case we need to remove them in order to remove the Carriage Assembly. 15.
Note that secure the right Scan-Axis Bracket. Remove the right Scan-Axis Bracket from the ScanAxis Motor on the left hand side of the Printer. 14. Release the Carriage Belt from the Printer. 8-56 hp designjet 4000 series printer service manual Removal and Installation 13. Remove four T-20 screws (Type N) that these are Chassis screws and in normal circumstances should NEVER be removed, but in this case we need to remove them in order to remove the Carriage Assembly. 15.
Service Manual
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...Utility: Reset life counter Carriage ME ⇒ Chapter 4. After installing the NEW Carriage Assembly, make sure you remove the Belt, the Carriage PCA, Encoder and Line Sensors and the Cutter Assembly (in order to the right and out of the Printer. 19...Station Calibration ⇒ Chapter 5. Line Sensor Calibration ⇒ Chapter 5. Remove the Carriage Stopper Screw (T-25) from the Printer. 18. hp designjet 4000 series printer service manual 8-57 Remove the Carriage Stopper from the Chassis. 17. Removal and Installation 16. Slide the Carriage Assembly (including the...
...Utility: Reset life counter Carriage ME ⇒ Chapter 4. After installing the NEW Carriage Assembly, make sure you remove the Belt, the Carriage PCA, Encoder and Line Sensors and the Cutter Assembly (in order to the right and out of the Printer. 19...Station Calibration ⇒ Chapter 5. Line Sensor Calibration ⇒ Chapter 5. Remove the Carriage Stopper Screw (T-25) from the Printer. 18. hp designjet 4000 series printer service manual 8-57 Remove the Carriage Stopper from the Chassis. 17. Removal and Installation 16. Slide the Carriage Assembly (including the...
Service Manual
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...; Page 8-45. 5. Remove the Right Cover ⇒ Page 8-6. 2. After installing the NEW Belt Assembly, make sure you perform the following Service Utility: Reset life counter scan cycles belt ⇒ Chapter 4. 8-58 hp designjet 4000 series printer service manual Removal and Installation Belt Assembly Removal Switch off the product and remove the power cable. 1. Remove the...
...; Page 8-45. 5. Remove the Right Cover ⇒ Page 8-6. 2. After installing the NEW Belt Assembly, make sure you perform the following Service Utility: Reset life counter scan cycles belt ⇒ Chapter 4. 8-58 hp designjet 4000 series printer service manual Removal and Installation Belt Assembly Removal Switch off the product and remove the power cable. 1. Remove the...
Service Manual
Page 293
Remove the Left Cover ⇒ Page 8-9. 3. hp designjet 4000 series printer service manual 8-59 Remove one T-15 screw that secures the Belt Tensioner to the Chassis. 6. Remove the Left Connector Cover ⇒ Page 8-19 5. Remove the Rear Door ⇒ Page 8-16. 4. Remove the Right Cover ⇒ Page 8-6. 2. Move the Carriage Assembly slightly away from the right Scan-Axis Bracket. Removal and Installation Scan-Axis Motor Removal Switch off the product and remove the power cable. 1.
Remove the Left Cover ⇒ Page 8-9. 3. hp designjet 4000 series printer service manual 8-59 Remove one T-15 screw that secures the Belt Tensioner to the Chassis. 6. Remove the Left Connector Cover ⇒ Page 8-19 5. Remove the Rear Door ⇒ Page 8-16. 4. Remove the Right Cover ⇒ Page 8-6. 2. Move the Carriage Assembly slightly away from the right Scan-Axis Bracket. Removal and Installation Scan-Axis Motor Removal Switch off the product and remove the power cable. 1.
Service Manual
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Release the Scan-Axis Motor cable from the clips on the left hand side of the Printer. 8. Release the Carriage Belt from the PrintMech PCA. 9. Removal and Installation 7. Disconnect the Scan-Axis Motor cable from the ScanAxis Motor on the chassis. 8-60 hp designjet 4000 series printer service manual
Release the Scan-Axis Motor cable from the clips on the left hand side of the Printer. 8. Release the Carriage Belt from the PrintMech PCA. 9. Removal and Installation 7. Disconnect the Scan-Axis Motor cable from the ScanAxis Motor on the chassis. 8-60 hp designjet 4000 series printer service manual
Service Manual
Page 365
Preventive Maintenance 9 9 Moisture on the Printer 9-2 Noisy Carriage Bushing 9-2 Belt Swelling 9-2 Cleaning the Printer 9-2 General Cleaning 9-2 Cleaning the Drive Roller and Overdrive 9-3 Cleaning the Center Platen 9-3 Applying Oil to the Overdrive 9-5 Lubricating the Carriage Assembly 9-5 Scheduled Maintenance 9-6 Level of Printer Usage 9-6 hp designjet 4000 series printer service manual 9-1
Preventive Maintenance 9 9 Moisture on the Printer 9-2 Noisy Carriage Bushing 9-2 Belt Swelling 9-2 Cleaning the Printer 9-2 General Cleaning 9-2 Cleaning the Drive Roller and Overdrive 9-3 Cleaning the Center Platen 9-3 Applying Oil to the Overdrive 9-5 Lubricating the Carriage Assembly 9-5 Scheduled Maintenance 9-6 Level of Printer Usage 9-6 hp designjet 4000 series printer service manual 9-1
Service Manual
Page 366
... their bags with dissicant until the Printer is performed. Belt Swelling To prevent new belts from the slider path along which the bushing moves. General Cleaning Proper general cleaning should use abrasive cleaners. 3 Wipe the Printer dry with a soft lint-free cloth. 9-2 hp designjet 4000 series printer service manual Cleaning intervals are determined by the...
... their bags with dissicant until the Printer is performed. Belt Swelling To prevent new belts from the slider path along which the bushing moves. General Cleaning Proper general cleaning should use abrasive cleaners. 3 Wipe the Printer dry with a soft lint-free cloth. 9-2 hp designjet 4000 series printer service manual Cleaning intervals are determined by the...
Service Manual
Page 370
... Level of Printer Usage Normal printer use means 6,000,000 Carriage Cycles (which are located under the Black Printhead Cleaners. 9-6 hp designjet 4000 series printer service manual Under normal usage conditions, it will be used more than the normal usage conditions, then it will need...Assembly (⇒ Page 8-53). Ink Supply Tubes and Trailing Cable (⇒ Page 8-33). Scan-Axis Motor (⇒ Page 8-59). Belt Assembly (⇒ Page 8-58). Most Left Spittoons (⇒ Page 8-43). Middle Left Spittoons (⇒ Page 8-44). Scraper (located on...
... Level of Printer Usage Normal printer use means 6,000,000 Carriage Cycles (which are located under the Black Printhead Cleaners. 9-6 hp designjet 4000 series printer service manual Under normal usage conditions, it will be used more than the normal usage conditions, then it will need...Assembly (⇒ Page 8-53). Ink Supply Tubes and Trailing Cable (⇒ Page 8-33). Scan-Axis Motor (⇒ Page 8-59). Belt Assembly (⇒ Page 8-58). Most Left Spittoons (⇒ Page 8-43). Middle Left Spittoons (⇒ Page 8-44). Scraper (located on...