Service Manual
Page 9
... Belt 8Ć39 Removal 8Ć39 Installation 8Ć40 Carriage Assembly 8Ć42 Removal 8Ć42 Installation 8Ć43 YĆAxis Motor Assembly 8Ć45 Removal 8Ć45 Installation 8Ć46 Cutter Assembly (Only Applicable to HP DesignJets 2500CP and 2000CP) . . . . . 8Ć48 Removal 8Ć48 Installation 8Ć48 Cutter Assembly (Only Applicable to HP DesignJets 3500CP...
... Belt 8Ć39 Removal 8Ć39 Installation 8Ć40 Carriage Assembly 8Ć42 Removal 8Ć42 Installation 8Ć43 YĆAxis Motor Assembly 8Ć45 Removal 8Ć45 Installation 8Ć46 Cutter Assembly (Only Applicable to HP DesignJets 2500CP and 2000CP) . . . . . 8Ć48 Removal 8Ć48 Installation 8Ć48 Cutter Assembly (Only Applicable to HP DesignJets 3500CP...
Service Manual
Page 11
... Printer Usage 9Ć4 Preventive Maintenance Kit Ć Part Number C4704Ć60198 9Ć5 YĆaxis Maintenance Parts 9Ć5 10 Functional Overview DesignJet 2500CPĆPostScript SKU 10Ć3 DesignJet 2000CPĆRTL SKU 10Ć3 Printed Circuit Assemblies (PCA 10Ć3 YĆAxis Assembly 10Ć4 Carriage 10Ć4 YĆaxis belt and YĆaxis belt...Ć6 Electronics Module 10Ć6 Stepper Motors 10Ć7 Sensors 10Ć7 Line Sensor 10Ć7 Cover Sensors 10Ć7 Mechanical Interface Sensors 10Ć8 HP DesignJet CP Series Printers Contents ix
... Printer Usage 9Ć4 Preventive Maintenance Kit Ć Part Number C4704Ć60198 9Ć5 YĆaxis Maintenance Parts 9Ć5 10 Functional Overview DesignJet 2500CPĆPostScript SKU 10Ć3 DesignJet 2000CPĆRTL SKU 10Ć3 Printed Circuit Assemblies (PCA 10Ć3 YĆAxis Assembly 10Ć4 Carriage 10Ć4 YĆaxis belt and YĆaxis belt...Ć6 Electronics Module 10Ć6 Stepper Motors 10Ć7 Sensors 10Ć7 Line Sensor 10Ć7 Cover Sensors 10Ć7 Mechanical Interface Sensors 10Ć8 HP DesignJet CP Series Printers Contents ix
Service Manual
Page 59
... 020010 Problem with spring) ' Page 8Ć39. D Replace the YĆaxis belt ' Page 8Ć39. D Replace the Carriage Assembly ' page 8Ć42. D Clean and lubricate the slider rods. System Error Codes HP DesignJet CP Series Printers 2-25 D Replace the YĆaxis Motor Assembly ' Page 8Ć45. Using ...8Ć32. D Replace the Tensioner Holder Assembly (with fine movement of the YĆaxis motor. Try the following: D Switch the printer OFF and ON again and check if the error code disappears. System Error: 020006 Problem Description: The refill position in the YĆaxis...
... 020010 Problem with spring) ' Page 8Ć39. D Replace the YĆaxis belt ' Page 8Ć39. D Replace the Carriage Assembly ' page 8Ć42. D Clean and lubricate the slider rods. System Error Codes HP DesignJet CP Series Printers 2-25 D Replace the YĆaxis Motor Assembly ' Page 8Ć45. Using ...8Ć32. D Replace the Tensioner Holder Assembly (with fine movement of the YĆaxis motor. Try the following: D Switch the printer OFF and ON again and check if the error code disappears. System Error: 020006 Problem Description: The refill position in the YĆaxis...
Service Manual
Page 60
...NOT try to appear after replacing the MIO card, then replace the Electronics Module ' page 8Ć6. 2-26 HP DesignJet CP Series Printers System Error Codes D Replace the Carriage Assembly ' page 8Ć42. D If the system error continues to troubleshoot any further. Using this error ...YĆaxis Motor Assembly ' Page 8Ć45. D Check that the Encoder Strip is installed correctly and switch the printer ON again. D Replace the YĆaxis belt ' Page 8Ć39. System Error: Problem Description: Corrective Action: 020011 Error during initialization of the YĆaxis.
...NOT try to appear after replacing the MIO card, then replace the Electronics Module ' page 8Ć6. 2-26 HP DesignJet CP Series Printers System Error Codes D Replace the Carriage Assembly ' page 8Ć42. D If the system error continues to troubleshoot any further. Using this error ...YĆaxis Motor Assembly ' Page 8Ć45. D Check that the Encoder Strip is installed correctly and switch the printer ON again. D Replace the YĆaxis belt ' Page 8Ć39. System Error: Problem Description: Corrective Action: 020011 Error during initialization of the YĆaxis.
Service Manual
Page 214
...Electrostatic Discharge (ESD) Precautions 8Ć4 Required Tools 8Ć5 Electronics Module 8Ć6 Additional Rear Cover (Only DesignJets 3500CP and 3000CP) . . . . . 8Ć10 Hard Disk Drive, Power Switch Cable 8Ć12 Window...Belt 8Ć39 Carriage Assembly 8Ć42 YĆAxis Motor Assembly 8Ć45 Cutter Assembly (Only DesignJets 2500CP and 2000CP 8Ć48 Cutter Assembly (Only DesignJets 3500CP and 3000CP 8Ć50 Elevator Assembly 8Ć52 Refill Assembly 8Ć55 Bail Assembly and Star Wheel Assemblies 8Ć58 8-2 HP DesignJet CP Series Printers...
...Electrostatic Discharge (ESD) Precautions 8Ć4 Required Tools 8Ć5 Electronics Module 8Ć6 Additional Rear Cover (Only DesignJets 3500CP and 3000CP) . . . . . 8Ć10 Hard Disk Drive, Power Switch Cable 8Ć12 Window...Belt 8Ć39 Carriage Assembly 8Ć42 YĆAxis Motor Assembly 8Ć45 Cutter Assembly (Only DesignJets 2500CP and 2000CP 8Ć48 Cutter Assembly (Only DesignJets 3500CP and 3000CP 8Ć50 Elevator Assembly 8Ć52 Refill Assembly 8Ć55 Bail Assembly and Star Wheel Assemblies 8Ć58 8-2 HP DesignJet CP Series Printers...
Service Manual
Page 251
... to figure 13 ' page 8Ć41 Removal WARNING Switch off the printer and remove the power cord. 1. Remove the YĆaxis belt from the carriage assembly. Removal and Installation HP DesignJet CP Series Printers 8-39 Remove the YĆaxis belt pulley (item 6) located in the next step is ONLY to avoid losing the spring. 2. If the tensioner...
... to figure 13 ' page 8Ć41 Removal WARNING Switch off the printer and remove the power cord. 1. Remove the YĆaxis belt from the carriage assembly. Removal and Installation HP DesignJet CP Series Printers 8-39 Remove the YĆaxis belt pulley (item 6) located in the next step is ONLY to avoid losing the spring. 2. If the tensioner...
Service Manual
Page 252
... 2). 5. Install the power cable. 8-40 HP DesignJet CP Series Printers Removal and Installation Caution: Cup your hand over the YĆaxis tensioner holder in the YĆaxis tensioner holder. 7. Window and Top Cover ' page 8Ć15. 8. Install the carriage assembly ' page 8Ć42 Note: Make sure the YĆaxis belt is under high tension and...
... 2). 5. Install the power cable. 8-40 HP DesignJet CP Series Printers Removal and Installation Caution: Cup your hand over the YĆaxis tensioner holder in the YĆaxis tensioner holder. 7. Window and Top Cover ' page 8Ć15. 8. Install the carriage assembly ' page 8Ć42 Note: Make sure the YĆaxis belt is under high tension and...
Service Manual
Page 254
...: 1. Carefully disconnect the trailing cable from underneath the carriage assembly. 8-42 HP DesignJet CP Series Printers Removal and Installation Caution: The rear bushing (item 2) on the carriage assembly. 5. Remove the YĆaxis belt (item 5) from the carriage assembly. 3. Window and Top Cover ' page 8Ć15. 3. YĆAxis Belt ' page 8Ć39. 2. Carriage Assembly Refer to figure 14 ' page 8Ć...
...: 1. Carefully disconnect the trailing cable from underneath the carriage assembly. 8-42 HP DesignJet CP Series Printers Removal and Installation Caution: The rear bushing (item 2) on the carriage assembly. 5. Remove the YĆaxis belt (item 5) from the carriage assembly. 3. Window and Top Cover ' page 8Ć15. 3. YĆAxis Belt ' page 8Ć39. 2. Carriage Assembly Refer to figure 14 ' page 8Ć...
Service Manual
Page 255
... the following : 1. C08 Service Accuracy ' page 5Ć16 Removal and Installation HP DesignJet CP Series Printers 8-43 Left Hand Cover ' page 8Ć18. 8. C02 Refill ' page 5Ć8 3. C03 Line Sensor ' page 5Ć9 4. YĆAxis Belt ' page 8Ć39. 2. C07 Color Calibration (Only for HP DesignJet 2500CP/3500CP printers ' page 5Ć15 7. Installation 1. Install YĆaxis belt (item 5) onto the carriage assembly.
... the following : 1. C08 Service Accuracy ' page 5Ć16 Removal and Installation HP DesignJet CP Series Printers 8-43 Left Hand Cover ' page 8Ć18. 8. C02 Refill ' page 5Ć8 3. C03 Line Sensor ' page 5Ć9 4. YĆAxis Belt ' page 8Ć39. 2. C07 Color Calibration (Only for HP DesignJet 2500CP/3500CP printers ' page 5Ć15 7. Installation 1. Install YĆaxis belt (item 5) onto the carriage assembly.
Service Manual
Page 258
... 4) securing the YĆaxis motor assembly (item 6) to the printer. 4. YĆAxis belt ' page 8Ć39 2. Right Hand Cover ' page 8Ć21. 5. Window and Top Cover ' page 8Ć15. 5. Perform D03 Carriage Axis (YĆaxis) Service Test ' page 4Ć11 8-46 HP DesignJet CP Series Printers Removal and Installation Left Hand Cover ' page 8Ć18. 4. Install...
... 4) securing the YĆaxis motor assembly (item 6) to the printer. 4. YĆAxis belt ' page 8Ć39 2. Right Hand Cover ' page 8Ć21. 5. Window and Top Cover ' page 8Ć15. 5. Perform D03 Carriage Axis (YĆaxis) Service Test ' page 4Ć11 8-46 HP DesignJet CP Series Printers Removal and Installation Left Hand Cover ' page 8Ć18. 4. Install...
Service Manual
Page 306
... prevent noisy movement of the carriage, remove aluminum or dust particles from the slider path along which the bushing moves. Cleaning the Printer To maintain the Printer in good operating condition, keep them in their bags with a soft lintĆfree cloth. 9-2 HP DesignJet CP Series Printers Preventive Maintenance WARNING Disconnect the Printer from moisture condensation, turn...
... prevent noisy movement of the carriage, remove aluminum or dust particles from the slider path along which the bushing moves. Cleaning the Printer To maintain the Printer in good operating condition, keep them in their bags with a soft lintĆfree cloth. 9-2 HP DesignJet CP Series Printers Preventive Maintenance WARNING Disconnect the Printer from moisture condensation, turn...
Service Manual
Page 314
.... D It warms the printheads and fires the nozzles. D Encoder Strip. The carriage assembly also pulls the media cutter across the media. YĆaxis belt and YĆaxis belt tensioner The YĆaxis belt is located on the YĆaxis assembly. 10-4 HP DesignJet CP Series printers Functional Overview It is secured to the refill assembly and the...
.... D It warms the printheads and fires the nozzles. D Encoder Strip. The carriage assembly also pulls the media cutter across the media. YĆaxis belt and YĆaxis belt tensioner The YĆaxis belt is located on the YĆaxis assembly. 10-4 HP DesignJet CP Series printers Functional Overview It is secured to the refill assembly and the...
Service Manual
Page 326
..., 8Ć32 Encoder Strip Roof, 8Ć32 Entering Service Calibrations, 5Ć5 Service Tests, 4Ć5 HP DesignJet CP Series Printers A AC power outlet, 8Ć4 B Bail, Service Test, 4Ć23 Bail Assembly, 8Ć60 ...Carriage noisy, 1Ć9 Service Calibration, 5Ć6 carriage, noise, 9Ć2 Carriage Assembly, 8Ć42 Index-2 Carriage Axis, Service Test, 4Ć11 Carriage Clamp, 8Ć42 Clean Roller, Service Test, 4Ć28 Cleaning drive roller, 9Ć3 Electrical Contacts, 1Ć17, 9Ć4 general, 9Ć2 Printer, 9Ć2 Color, Service Calibration, 5Ć15 Color...
..., 8Ć32 Encoder Strip Roof, 8Ć32 Entering Service Calibrations, 5Ć5 Service Tests, 4Ć5 HP DesignJet CP Series Printers A AC power outlet, 8Ć4 B Bail, Service Test, 4Ć23 Bail Assembly, 8Ć60 ...Carriage noisy, 1Ć9 Service Calibration, 5Ć6 carriage, noise, 9Ć2 Carriage Assembly, 8Ć42 Index-2 Carriage Axis, Service Test, 4Ć11 Carriage Clamp, 8Ć42 Clean Roller, Service Test, 4Ć28 Cleaning drive roller, 9Ć3 Electrical Contacts, 1Ć17, 9Ć4 general, 9Ć2 Printer, 9Ć2 Color, Service Calibration, 5Ć15 Color...
Service Manual
Page 329
...;8 Tests, 1Ć7 Service Accuracy, Service Calibration, 5Ć16 Service Calibrations, 5Ć3 Carriage, 5Ć6 Color, 5Ć15 Entering, 5Ć5 Font Type Set, 5Ć19 Line Sensor, 5Ć... 1Ć9 HP DesignJet CP Series Printers Service Calibration, 5Ć11 Service Station Flag, 8Ć26 Service Test, 4Ć15 Service Tests, 4Ć1, 4Ć3 Bail, 4Ć23 Carriage Axis, ...StandĆby Button, 8Ć24 Star Wheel Assembly, 8Ć60 Starguard Assembly, 8Ć62 swelling of belt, 9Ć2 System Error Code 0000D8, 2Ć3 010020, 2Ć3 010021, 2Ć4 010022, 2Ć4...
...;8 Tests, 1Ć7 Service Accuracy, Service Calibration, 5Ć16 Service Calibrations, 5Ć3 Carriage, 5Ć6 Color, 5Ć15 Entering, 5Ć5 Font Type Set, 5Ć19 Line Sensor, 5Ć... 1Ć9 HP DesignJet CP Series Printers Service Calibration, 5Ć11 Service Station Flag, 8Ć26 Service Test, 4Ć15 Service Tests, 4Ć1, 4Ć3 Bail, 4Ć23 Carriage Axis, ...StandĆby Button, 8Ć24 Star Wheel Assembly, 8Ć60 Starguard Assembly, 8Ć62 swelling of belt, 9Ć2 System Error Code 0000D8, 2Ć3 010020, 2Ć3 010021, 2Ć4 010022, 2Ć4...
Service Manual
Page 330
...;31 09xxxx, 2Ć31 System Error Codes, 1Ć7, 2Ć2 T Tests, Service, 1Ć7 Tools, 8Ć5 Trailing Cable, 8Ć36, 8Ć42 Carriage Clamp, 8Ć36 Ferrite, 8Ć36 Trailing Cable Holder, 8Ć36 Troubleshooting, 1Ć1 Error Codes, 2Ć3 Ink System, 1Ć13 Media Jams, ...Assembly, 8Ć68 Helical Gear, 8Ć68 Y YĆAxis Belt, 8Ć39 YĆaxis Belt Pulley, 8Ć39 YĆAxis Motor Assembly, 8Ć47 YĆAxis Motor Cable, 8Ć47 YĆaxis Motor Pulley, 8Ć39 YĆaxis Tensioner Holder, 8Ć39 Index-6 HP DesignJet CP Series Printers
...;31 09xxxx, 2Ć31 System Error Codes, 1Ć7, 2Ć2 T Tests, Service, 1Ć7 Tools, 8Ć5 Trailing Cable, 8Ć36, 8Ć42 Carriage Clamp, 8Ć36 Ferrite, 8Ć36 Trailing Cable Holder, 8Ć36 Troubleshooting, 1Ć1 Error Codes, 2Ć3 Ink System, 1Ć13 Media Jams, ...Assembly, 8Ć68 Helical Gear, 8Ć68 Y YĆAxis Belt, 8Ć39 YĆaxis Belt Pulley, 8Ć39 YĆAxis Motor Assembly, 8Ć47 YĆAxis Motor Cable, 8Ć47 YĆaxis Motor Pulley, 8Ć39 YĆaxis Tensioner Holder, 8Ć39 Index-6 HP DesignJet CP Series Printers