Owners Manual
Page 1
NOTE - EcoStar is the industry's most energy efficient variable speed pump. SAVE THIS INSTRUCTION MANUAL Hayward Pool Products 620 Division St, Elizabeth, NJ 07201 Phone: (908) 351-5400 www.haywardpool.com The EcoStar ...Owner's Manual IS3401VSP Rev-2 Models SP3400VSP, SP3400VSPVR EcoStar Variable Speed Pump Hayward EcoStar is easily installed either as a programmable stand-alone pump or with its advanced hydraulic design provides unparalleled energy savings. The totally enclosed, permanent magnet motor combined with a Hayward or third party controller and features an easy-to avoid...
NOTE - EcoStar is the industry's most energy efficient variable speed pump. SAVE THIS INSTRUCTION MANUAL Hayward Pool Products 620 Division St, Elizabeth, NJ 07201 Phone: (908) 351-5400 www.haywardpool.com The EcoStar ...Owner's Manual IS3401VSP Rev-2 Models SP3400VSP, SP3400VSPVR EcoStar Variable Speed Pump Hayward EcoStar is easily installed either as a programmable stand-alone pump or with its advanced hydraulic design provides unparalleled energy savings. The totally enclosed, permanent magnet motor combined with a Hayward or third party controller and features an easy-to avoid...
Owners Manual
Page 2
... 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS EcoStar Variable Speed Pump IS3401VSP Rev-2 Product Dimensions 7 3. Installation and Wiring ...8 4.1. Voltage 10 4.8. Input Power/Motor Wiring (Required) 14 5.2. Menu Outline 19 6.5. Diagnostic Menu 23 6.10. IMPORTANT SAFETY INSTRUCTIONS ...4 2. Introduction 7 2.2. Energy Efficiency Overview ...7 4. Electrical Specs 10 4.7. Remote Control Wiring/Operation 11 4.11. Starting/Priming the Pump 17 6.3. Configuration Menu...
... 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS EcoStar Variable Speed Pump IS3401VSP Rev-2 Product Dimensions 7 3. Installation and Wiring ...8 4.1. Voltage 10 4.8. Input Power/Motor Wiring (Required) 14 5.2. Menu Outline 19 6.5. Diagnostic Menu 23 6.10. IMPORTANT SAFETY INSTRUCTIONS ...4 2. Introduction 7 2.2. Energy Efficiency Overview ...7 4. Electrical Specs 10 4.7. Remote Control Wiring/Operation 11 4.11. Starting/Priming the Pump 17 6.3. Configuration Menu...
Owners Manual
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9.1. Seal Installation 27 9.5. Error Codes 33 12. Replacement Parts ...29 10.1. Parts Diagram 29 10.2. Replacing the Impeller and Diffuser 27 9.6. Troubleshooting...31 11.1. Product Registration...35 Page 3 of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS EcoStar Variable Speed Pump IS3401VSP Rev-2 Removing the Impeller 26 9.3. Replacing the Motor Assembly 27 10. Parts Listing 29 11. Warranty...34 13. Removing the Ceramic Seat 26 9.4. Removing the Motor Assembly 26 9.2. General Problems 31 11.2.
9.1. Seal Installation 27 9.5. Error Codes 33 12. Replacement Parts ...29 10.1. Parts Diagram 29 10.2. Replacing the Impeller and Diffuser 27 9.6. Troubleshooting...31 11.1. Product Registration...35 Page 3 of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS EcoStar Variable Speed Pump IS3401VSP Rev-2 Removing the Impeller 26 9.3. Replacing the Motor Assembly 27 10. Parts Listing 29 11. Warranty...34 13. Removing the Ceramic Seat 26 9.4. Removing the Motor Assembly 26 9.2. General Problems 31 11.2.
Owners Manual
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...it is designed for one that it is intended for personal injury. WARNING - To reduce risk of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS EcoStar Variable Speed Pump IS3401VSP Rev-2 Do NOT use , it rains. A permanently installed pool is constructed in or on the ground or...storage and reassembled to the pool. This pump is capable of access to its original integrity. The NOTICE label indicates special instructions that are unpredictable and unsafe. Failure to follow all times. Select a well-drained area, one of the motor. WARNING - CAUTION - A storable ...
...it is designed for one that it is intended for personal injury. WARNING - To reduce risk of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS EcoStar Variable Speed Pump IS3401VSP Rev-2 Do NOT use , it rains. A permanently installed pool is constructed in or on the ground or...storage and reassembled to the pool. This pump is capable of access to its original integrity. The NOTICE label indicates special instructions that are unpredictable and unsafe. Failure to follow all times. Select a well-drained area, one of the motor. WARNING - CAUTION - A storable ...
Owners Manual
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... broken, cracked, missing, or unsecured can become entangled in injury or death. WARNING - Risk of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS EcoStar Variable Speed Pump IS3401VSP Rev-2 Such a GFCI should be provided by the installer and should be inspected frequently and replaced at least every... electric shock replace damaged wiring immediately. All electrical wiring MUST be tested on how to operate in an entrapment. Before working on pump or motor, turn off power supply to electrician: Use a solid copper conductor, size 8 or larger. To reduce the risk of Electric...
... broken, cracked, missing, or unsecured can become entangled in injury or death. WARNING - Risk of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS EcoStar Variable Speed Pump IS3401VSP Rev-2 Such a GFCI should be provided by the installer and should be inspected frequently and replaced at least every... electric shock replace damaged wiring immediately. All electrical wiring MUST be tested on how to operate in an entrapment. Before working on pump or motor, turn off power supply to electrician: Use a solid copper conductor, size 8 or larger. To reduce the risk of Electric...
Owners Manual
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... secured to the pool. Strainer cover must be placed in such locations and distances to two or more than 50 PSI maximum. WARNING - Motors operate at high temperatures and if they can cause fires, which may result in open position. WARNING - Pool and spa water circulation systems...To Reduce the risk of three feet (3') [0.91 meter] apart, as measured from the valve. Stand clear of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS EcoStar Variable Speed Pump IS3401VSP Rev-2 floor or wall), must be located on seating areas or on the backrest for burns. Failure to minimize the risk ...
... secured to the pool. Strainer cover must be placed in such locations and distances to two or more than 50 PSI maximum. WARNING - Motors operate at high temperatures and if they can cause fires, which may result in open position. WARNING - Pool and spa water circulation systems...To Reduce the risk of three feet (3') [0.91 meter] apart, as measured from the valve. Stand clear of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS EcoStar Variable Speed Pump IS3401VSP Rev-2 floor or wall), must be located on seating areas or on the backrest for burns. Failure to minimize the risk ...
Owners Manual
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... designed to withstand temperatures below freezing without the need for the proper installation and operation of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS EcoStar Variable Speed Pump IS3401VSP Rev-2 2. Primary Features Totally enclosed, permanent magnet motor Advanced hydraulic design SVRS model available compliant to ASME 112.19.17 Safety Vacuum Release System...
... designed to withstand temperatures below freezing without the need for the proper installation and operation of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS EcoStar Variable Speed Pump IS3401VSP Rev-2 2. Primary Features Totally enclosed, permanent magnet motor Advanced hydraulic design SVRS model available compliant to ASME 112.19.17 Safety Vacuum Release System...
Owners Manual
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... run suction lines as direct as intended. Suction line diameter must be larger than the discharge line diameter. Pump motors require free circulation of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS EcoStar Variable Speed Pump IS3401VSP Rev-2 Pump Mounting Install pump on a level concrete slab or other equipment/water features are some of the major benefits of time...
... run suction lines as direct as intended. Suction line diameter must be larger than the discharge line diameter. Pump motors require free circulation of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS EcoStar Variable Speed Pump IS3401VSP Rev-2 Pump Mounting Install pump on a level concrete slab or other equipment/water features are some of the major benefits of time...
Owners Manual
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... rate to add their amp loads before calculating wire and circuit breaker sizes. Bonding reduces the risk of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS EcoStar Variable Speed Pump IS3401VSP Rev-2 4.6. Electrical Specs 1. Voltage: 230VAC, 60Hz, Single Phase 2. Amps: 10.9 3. For indoor & outdoor... mm2) for SP3400VSPVR) Use copper conductors only. All electrical wiring MUST conform to circuit. Pump MUST be sure to operate the other lights or appliances are also on the motor housing and to all wiring standards including, but not limited to electrical service ground. 3. ...
... rate to add their amp loads before calculating wire and circuit breaker sizes. Bonding reduces the risk of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS EcoStar Variable Speed Pump IS3401VSP Rev-2 4.6. Electrical Specs 1. Voltage: 230VAC, 60Hz, Single Phase 2. Amps: 10.9 3. For indoor & outdoor... mm2) for SP3400VSPVR) Use copper conductors only. All electrical wiring MUST conform to circuit. Pump MUST be sure to operate the other lights or appliances are also on the motor housing and to all wiring standards including, but not limited to electrical service ground. 3. ...
Owners Manual
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... Control Interface Wiring diagram shown in the desired orientation. Install the blank cover, SP3200DR9, on the motor drive in section 5.2 to the motor drive and interface PCB. The cable must be up to the wall mount plate, SP3200DR10, using...motor drive. (Figure 4.13-1) 3. The following procedure. 1. Apply power to the desired position, and replacing the two screws in the desired location. (Figure 4.13-3) 6. Digital Control Interface Orientation The Digital Control Interface can also be rotated to any of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS EcoStar Variable Speed Pump...
... Control Interface Wiring diagram shown in the desired orientation. Install the blank cover, SP3200DR9, on the motor drive in section 5.2 to the motor drive and interface PCB. The cable must be up to the wall mount plate, SP3200DR10, using...motor drive. (Figure 4.13-1) 3. The following procedure. 1. Apply power to the desired position, and replacing the two screws in the desired location. (Figure 4.13-3) 6. Digital Control Interface Orientation The Digital Control Interface can also be rotated to any of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS EcoStar Variable Speed Pump...
Owners Manual
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...motor drive ensuring that the motor lead wires are routed such that the wiring access cover can be controlled using 8AWG (6AWG for bonding is provided on the access cover. 9. See section 5.3. If the pump will use the remote stop feature of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS EcoStar Variable Speed Pump... IS3401VSP Rev-2 After all electrical connections have been made, replace the wiring access cover on the motor drive. 3.
...motor drive ensuring that the motor lead wires are routed such that the wiring access cover can be controlled using 8AWG (6AWG for bonding is provided on the access cover. 9. See section 5.3. If the pump will use the remote stop feature of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS EcoStar Variable Speed Pump... IS3401VSP Rev-2 After all electrical connections have been made, replace the wiring access cover on the motor drive. 3.
Owners Manual
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... for wiring connection to display and motor drive board taking care to note the wire colors and corresponding numbers next to the connectors. Do not connect to instructions provided in the Hayward pool control installation manual. Hayward Control Wiring (For remote control of... Note: Connection wire must be rated for a minimum of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS EcoStar Variable Speed Pump IS3401VSP Rev-2 Once installed, Remote Control Mode must be set to Standalone/Hayward in the pump Configuration Menu (see section 6.6), and COMM Bus Address must be controlled by...
... for wiring connection to display and motor drive board taking care to note the wire colors and corresponding numbers next to the connectors. Do not connect to instructions provided in the Hayward pool control installation manual. Hayward Control Wiring (For remote control of... Note: Connection wire must be rated for a minimum of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS EcoStar Variable Speed Pump IS3401VSP Rev-2 Once installed, Remote Control Mode must be set to Standalone/Hayward in the pump Configuration Menu (see section 6.6), and COMM Bus Address must be controlled by...
Owners Manual
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...motor. If water leakage occurs from pump and/or filter and proceed with water to suction pipe level. NEVER run pump dry. Have a professional perform this test: 1. WARNING - Failure to close filter manual air relief valve when a steady stream of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS EcoStar Variable Speed Pump... IS3401VSP Rev-2 ATTENTION - Water acts as filter air relief valve (if available) on the pump or filter, DO NOT start the pump. Startup & Operation 6.1. All ...
...motor. If water leakage occurs from pump and/or filter and proceed with water to suction pipe level. NEVER run pump dry. Have a professional perform this test: 1. WARNING - Failure to close filter manual air relief valve when a steady stream of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS EcoStar Variable Speed Pump... IS3401VSP Rev-2 ATTENTION - Water acts as filter air relief valve (if available) on the pump or filter, DO NOT start the pump. Startup & Operation 6.1. All ...
Owners Manual
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... USE ONLY HAYWARD GENUINE REPLACEMENT PARTS EcoStar Variable Speed Pump IS3401VSP Rev-2 Tighten strainer cover lock ring by hand only (no wrenches). Be sure all suction and discharge valves are opened. arrow buttons to change the speed and then pressing the > button to tighten cover. Default Speeds: Speed 1: 1000 rpm Speed 2: 1750 rpm Speed 3: 2500 rpm...
... USE ONLY HAYWARD GENUINE REPLACEMENT PARTS EcoStar Variable Speed Pump IS3401VSP Rev-2 Tighten strainer cover lock ring by hand only (no wrenches). Be sure all suction and discharge valves are opened. arrow buttons to change the speed and then pressing the > button to tighten cover. Default Speeds: Speed 1: 1000 rpm Speed 2: 1750 rpm Speed 3: 2500 rpm...
Owners Manual
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...the system is in Quick Clean mode for SP3400VSPVR, the SVRS feature is disabled. 6.4. MIN Allowed Speed e. Low Temp Speed k. Pump Speed for Timer "X" (where "X" equals 1 through 8) 3. Speed "X" Duration (where "X" equals 1 through 4) b. Drive Serial Number b. Event Log (if ...buttons are out of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS EcoStar Variable Speed Pump IS3401VSP Rev-2 Speed Selection c. Remote Control Mode g. Motor Drive/Display Firmware Revisions c. Status LEDs: The CHECK SYSTEM LED will illuminate when the pump is stopped, the red LED beside ...
...the system is in Quick Clean mode for SP3400VSPVR, the SVRS feature is disabled. 6.4. MIN Allowed Speed e. Low Temp Speed k. Pump Speed for Timer "X" (where "X" equals 1 through 8) 3. Speed "X" Duration (where "X" equals 1 through 4) b. Drive Serial Number b. Event Log (if ...buttons are out of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS EcoStar Variable Speed Pump IS3401VSP Rev-2 Speed Selection c. Remote Control Mode g. Motor Drive/Display Firmware Revisions c. Status LEDs: The CHECK SYSTEM LED will illuminate when the pump is stopped, the red LED beside ...
Owners Manual
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...motor drive temperature reaches the operation temperature set point, then the pump will resume normal operation ONLY after 5 minutes, or the user may be chosen for Low Temp Operation Move to the table in section 5.5. 12. Page 21 of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS EcoStar Variable Speed Pump... IS3401VSP Rev-2 The 3-minute prime mode should be controlled by a Hayward control through the COMM Bus, or by pressing the Stop/Resume button. Remote ...
...motor drive temperature reaches the operation temperature set point, then the pump will resume normal operation ONLY after 5 minutes, or the user may be chosen for Low Temp Operation Move to the table in section 5.5. 12. Page 21 of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS EcoStar Variable Speed Pump... IS3401VSP Rev-2 The 3-minute prime mode should be controlled by a Hayward control through the COMM Bus, or by pressing the Stop/Resume button. Remote ...
Owners Manual
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...to 12:00 pm, and Timer 2 is set start/stop time for timer Use > to Timer 8. Each timer is set speed for yes; > to 2:00 pm, the pump will run Timer 1 from Timer 1 to choose days of operation for timer 7. 16. +- Use + to reset to factory ... Reset all parameters Move to change ; Use + to next menu item 18. adjust; Options are set motor speed for Timer 1 is deactivated. Confirm reset of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS EcoStar Variable Speed Pump IS3401VSP Rev-2 Press + to change displayed timer Use > to skip to skip reset + for timer +/-...
...to 12:00 pm, and Timer 2 is set start/stop time for timer Use > to Timer 8. Each timer is set speed for yes; > to 2:00 pm, the pump will run Timer 1 from Timer 1 to choose days of operation for timer 7. 16. +- Use + to reset to factory ... Reset all parameters Move to change ; Use + to next menu item 18. adjust; Options are set motor speed for Timer 1 is deactivated. Confirm reset of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS EcoStar Variable Speed Pump IS3401VSP Rev-2 Press + to change displayed timer Use > to skip to skip reset + for timer +/-...
Owners Manual
Page 23
... next menu item 3. Serial Number 03100002 Displays motor drive serial number. 3. For SP3400VSPVR, displays SVRS revision and current status of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS EcoStar Variable Speed Pump IS3401VSP Rev-2 Page 23 of SVRS protection. 5. Use to rename displayed speed Move to save the new speed setting. 6.9. Speed 1 Duration 0:30 hours +- Input Voltage Within Range...
... next menu item 3. Serial Number 03100002 Displays motor drive serial number. 3. For SP3400VSPVR, displays SVRS revision and current status of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS EcoStar Variable Speed Pump IS3401VSP Rev-2 Page 23 of SVRS protection. 5. Use to rename displayed speed Move to save the new speed setting. 6.9. Speed 1 Duration 0:30 hours +- Input Voltage Within Range...
Owners Manual
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...the last twenty error and/or trip conditions, as well as the amount of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS EcoStar Variable Speed Pump IS3401VSP Rev-2 again to view +- The pump will stop within several seconds, and will remain stopped until Stop/Resume is pressed, the above ...and that has elapsed since the condition occurred. 6.10. Comm Bus Online (Addr: 1) Display showing COMM Bus communication status between the motor drive and Hayward control. 10. No bathers in the water, pressing + will immediately proceed to alert the user that SVRS is disabled during Quick ...
...the last twenty error and/or trip conditions, as well as the amount of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS EcoStar Variable Speed Pump IS3401VSP Rev-2 again to view +- The pump will stop within several seconds, and will remain stopped until Stop/Resume is pressed, the above ...and that has elapsed since the condition occurred. 6.10. Comm Bus Online (Addr: 1) Display showing COMM Bus communication status between the motor drive and Hayward control. 10. No bathers in the water, pressing + will immediately proceed to alert the user that SVRS is disabled during Quick ...
Owners Manual
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...the system with compressed air can cause components to explode, with risk of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS EcoStar Variable Speed Pump IS3401VSP Rev-2 Keep motor dry and covered during storage. Remote Stop is engaged Note: The above message will remain stopped... until the remote stop switch is inactive. Insure motor air vents are highly toxic and may be replaced,...
...the system with compressed air can cause components to explode, with risk of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS EcoStar Variable Speed Pump IS3401VSP Rev-2 Keep motor dry and covered during storage. Remote Stop is engaged Note: The above message will remain stopped... until the remote stop switch is inactive. Insure motor air vents are highly toxic and may be replaced,...
