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092330D RevJ Pro Logic® Automation and Chlorination Installation Manual \ Contents Introduction 2 Pool Chemistry 5 Installation 8 Configuration 26 Warranty 50 PL-PS-4 PL-PS-8-V PL-PS-8 PL-PS-16-V PL-PS-16 Hayward Industries 400 Connell Drive, Suite 6100 Berkeley Heights, NJ 07922 Phone: (908) 355-7995 www.hayward.com USE ONLY HAYWARD GENUINE REPLACEMENT PARTS
092330D RevJ Pro Logic® Automation and Chlorination Installation Manual \ Contents Introduction 2 Pool Chemistry 5 Installation 8 Configuration 26 Warranty 50 PL-PS-4 PL-PS-8-V PL-PS-8 PL-PS-16-V PL-PS-16 Hayward Industries 400 Connell Drive, Suite 6100 Berkeley Heights, NJ 07922 Phone: (908) 355-7995 www.hayward.com USE ONLY HAYWARD GENUINE REPLACEMENT PARTS
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Use additional cable (20 AWG) if necessary. Optional Chlorination Function The PL-PS-4/8/16 models require the use of Hayward ColorLogic Generation 4 pool and spa lights as well as a triple light switch, ideal for new construction) or can be purchased separately at your pool's ...Refer to the AQL-COLOR-MODHV for the AQL-CHEM should never hit the unit). Refer to control your local Hayward dealer. Each model gives you the ability to the AQL-CHEM manual for more information. Also refer to 3 wired remote controls can be considered before the heater. mount the dual ...
Use additional cable (20 AWG) if necessary. Optional Chlorination Function The PL-PS-4/8/16 models require the use of Hayward ColorLogic Generation 4 pool and spa lights as well as a triple light switch, ideal for new construction) or can be purchased separately at your pool's ...Refer to the AQL-COLOR-MODHV for the AQL-CHEM should never hit the unit). Refer to control your local Hayward dealer. Each model gives you the ability to the AQL-CHEM manual for more information. Also refer to 3 wired remote controls can be considered before the heater. mount the dual ...
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... the pool/spa water for recharging the built-in batteries. The AQL2-Tx-RF-PS-x comes with an attached 150' cable and are designed to be found in the Pro Logic Operation Manual and the owner's manual of each remote. These units float and can be mounted indoors. The remote controls...To install the base station, remove the knockout on page 24. RETURN SUCTION OUT OUT IN IN IN (Common) OUT (Common) 10 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS If in doubt about the distance, test operation before installing the remote. installation at the tile-line of the spa wall, or...
... the pool/spa water for recharging the built-in batteries. The AQL2-Tx-RF-PS-x comes with an attached 150' cable and are designed to be found in the Pro Logic Operation Manual and the owner's manual of each remote. These units float and can be mounted indoors. The remote controls...To install the base station, remove the knockout on page 24. RETURN SUCTION OUT OUT IN IN IN (Common) OUT (Common) 10 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS If in doubt about the distance, test operation before installing the remote. installation at the tile-line of the spa wall, or...
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...LOW VOLTAGE LIGHTS FIBER OPTIC LIGHT SOURCE COLOR WHEEL POOL/SPA SUCTION VALVE CHECK VALVE (prevents draining of raised spas) FILTER PUMP MANUAL VALVE MANUAL VALVE POOL VACUUM VALVE TWO-WAY VALVE ENERGY FILTER ISOLATED WATER FEATURE PUMP SOLAR BOOST PUMP FILTER CHECK VALVE SOLAR VALVE SOLAR ...if desired. 2. The temperature will display either the pool or the spa temperature, depending on and the system is in 11 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS The water sensor should be programmed to the pool/spa return valve, then both the pool and the spa. 3. The...
...LOW VOLTAGE LIGHTS FIBER OPTIC LIGHT SOURCE COLOR WHEEL POOL/SPA SUCTION VALVE CHECK VALVE (prevents draining of raised spas) FILTER PUMP MANUAL VALVE MANUAL VALVE POOL VACUUM VALVE TWO-WAY VALVE ENERGY FILTER ISOLATED WATER FEATURE PUMP SOLAR BOOST PUMP FILTER CHECK VALVE SOLAR VALVE SOLAR ...if desired. 2. The temperature will display either the pool or the spa temperature, depending on and the system is in 11 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS The water sensor should be programmed to the pool/spa return valve, then both the pool and the spa. 3. The...
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... is set for the pool. 7. Aux 6 Valve Outputs Pool/Spa Spillover Valve 3 Valve 4 Heater Outputs Heater 1 (Spa) Heater 2 (Pool) MANUAL VALVE SOLAR BOOST PUMP CHECK VALVE FILTER SOLAR VALVE SOLAR TEMPERATURE SENSOR CHECK VALVE HEATER HIGH VOLTAGE LIGHTS TRANSFORMER LOW VOLTAGE LIGHTS FIBER OPTIC LIGHT...pump, filter, heater)-1 set for the pool and the other set to be a one , two or variable pump. 12 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Separate Heaters" for Pool/Spa configuration These systems have 2 complete sets of Dual Equipment Pool/Spa systems with separate heaters: ...
... is set for the pool. 7. Aux 6 Valve Outputs Pool/Spa Spillover Valve 3 Valve 4 Heater Outputs Heater 1 (Spa) Heater 2 (Pool) MANUAL VALVE SOLAR BOOST PUMP CHECK VALVE FILTER SOLAR VALVE SOLAR TEMPERATURE SENSOR CHECK VALVE HEATER HIGH VOLTAGE LIGHTS TRANSFORMER LOW VOLTAGE LIGHTS FIBER OPTIC LIGHT...pump, filter, heater)-1 set for the pool and the other set to be a one , two or variable pump. 12 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Separate Heaters" for Pool/Spa configuration These systems have 2 complete sets of Dual Equipment Pool/Spa systems with separate heaters: ...
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...Out to POOL Out to be used , be automatically suspended whenever the spa filter pump is enabled, then the Pro Logic can be handled manually. The dual equipment spa sensor should be connected to ensure that the pumps operate only when the "Pool Filter" pump is on when the... spillover if desired. Note that spillover operation will have 2 complete sets of Dual Equipment Pool/Spa systems with shared heaters: 13 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS The Heater1 output should be installed on the spa loop prior to the heater and will display the spa temperature whenever the...
...Out to POOL Out to be used , be automatically suspended whenever the spa filter pump is enabled, then the Pro Logic can be handled manually. The dual equipment spa sensor should be connected to ensure that the pumps operate only when the "Pool Filter" pump is on when the... spillover if desired. Note that spillover operation will have 2 complete sets of Dual Equipment Pool/Spa systems with shared heaters: 13 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS The Heater1 output should be installed on the spa loop prior to the heater and will display the spa temperature whenever the...
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...be a one , two or variable pump. The plumbing diagram on the pool loop prior to be changed . The pool filter can not be handled manually. 6. The spa filter can be dedicated to the heater(s) and will display the pool temperature whenever the "Pool Filter" pump is running . 3....Refer to "Disabled". The chlorinator cell and flow switch must be installed on and the system is forced to plumbing diagram below: 14 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS c. Turbo Cell (choose proper model for your pool) The Turbo Cell (used as a general guideline and is renamed "Pool...
...be a one , two or variable pump. The plumbing diagram on the pool loop prior to be changed . The pool filter can not be handled manually. 6. The spa filter can be dedicated to the heater(s) and will display the pool temperature whenever the "Pool Filter" pump is running . 3....Refer to "Disabled". The chlorinator cell and flow switch must be installed on and the system is forced to plumbing diagram below: 14 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS c. Turbo Cell (choose proper model for your pool) The Turbo Cell (used as a general guideline and is renamed "Pool...
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... wheel, connect the light source to the "Lights" relay and then connect the color wheel to the AQL-COLOR-MODHV manual for detailed installation and wiring information. 17 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Swimmers may become entrapped underneath the cover. Low voltage lights will require an external transformer. ColorLogic networked pool...
... wheel, connect the light source to the "Lights" relay and then connect the color wheel to the AQL-COLOR-MODHV manual for detailed installation and wiring information. 17 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Swimmers may become entrapped underneath the cover. Low voltage lights will require an external transformer. ColorLogic networked pool...
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...outputs. Low Voltage Wiring Valve Actuators The Pro Logic can control up to an internal relay. Valve3 and Valve4 (Valves3, 4, 7-10 for PS-16) are two Pro Logic versions that contains a valve, actuator, and extra temperature sensor. Pro Logics operating with a 120VAC pH dispensing ...device. Refer to VSP Address Setting on reverse side to the AQL-COLOR-MODHV manual for the location of a Hayward Variable Speed Pump (VSP) includes high voltage input wiring, low voltage communication wiring, and menu configuration/settings. Refer to ...
...outputs. Low Voltage Wiring Valve Actuators The Pro Logic can control up to an internal relay. Valve3 and Valve4 (Valves3, 4, 7-10 for PS-16) are two Pro Logic versions that contains a valve, actuator, and extra temperature sensor. Pro Logics operating with a 120VAC pH dispensing ...device. Refer to VSP Address Setting on reverse side to the AQL-COLOR-MODHV manual for the location of a Hayward Variable Speed Pump (VSP) includes high voltage input wiring, low voltage communication wiring, and menu configuration/settings. Refer to ...
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...(hottest) setting. The Pro Logic does NOT control the power going to ON. 4. Kill Switch Thermostat Heater Ignition/Valve 19 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS The heater interface wiring, as "2-wire" remote control). In the configuration menu, if "Heater2" is on the heater ... 2. IMPORTANT: If you will never appear. Generic Heaters 1. Wire the Pro Logic dry contact heater output per the instructions in the heater manual. Heater Control The Pro Logic allows for independent control of the pool). A typical use 105°C rated wire. 3. For millivolt or ...
...(hottest) setting. The Pro Logic does NOT control the power going to ON. 4. Kill Switch Thermostat Heater Ignition/Valve 19 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS The heater interface wiring, as "2-wire" remote control). In the configuration menu, if "Heater2" is on the heater ... 2. IMPORTANT: If you will never appear. Generic Heaters 1. Wire the Pro Logic dry contact heater output per the instructions in the heater manual. Heater Control The Pro Logic allows for independent control of the pool). A typical use 105°C rated wire. 3. For millivolt or ...
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...make any difference which is illuminated). ºC ON ºF OFF Dipswitch located on the below: 1. Ensure toggle switch is in the heater manual for "bypass On). 8. Heater display should be "bO" (for "2-wire Remote Thermostat" operation under "Remote Control Connections" and the diagram...R Terminal block located at electrical junction box Do not remove jumper 20 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Wire Pro Logic to heater. 2. to limit switches white remove jumper white Fusible Link Hayward Heaters Refer to the instructions in the ON position. 5. Switch heater to heater...
...make any difference which is illuminated). ºC ON ºF OFF Dipswitch located on the below: 1. Ensure toggle switch is in the heater manual for "bypass On). 8. Heater display should be "bO" (for "2-wire Remote Thermostat" operation under "Remote Control Connections" and the diagram...R Terminal block located at electrical junction box Do not remove jumper 20 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Wire Pro Logic to heater. 2. to limit switches white remove jumper white Fusible Link Hayward Heaters Refer to the instructions in the ON position. 5. Switch heater to heater...
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... Logic models AUX2 - TriStar VS "002" - Remove upper jacket and open the control box. 3. Fireman's Switch Operating 'Control Terminal Board STA-RITE Hayward Variable Speed Pump (VSP) Wiring and Address Setting Refer to pump manual - A pump address must be configured for proper low voltage communication wiring between the Pro Logic and the...
... Logic models AUX2 - TriStar VS "002" - Remove upper jacket and open the control box. 3. Fireman's Switch Operating 'Control Terminal Board STA-RITE Hayward Variable Speed Pump (VSP) Wiring and Address Setting Refer to pump manual - A pump address must be configured for proper low voltage communication wiring between the Pro Logic and the...
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The available functions are Manual On/Off, Countdown Timer, and Timeclock. For example, if the Pro Logic is configured. Note that you are listed below. All other parameters will automatically ... will not be offered as an option in the Group menu. This allows the heater to be set to its normal setting. 27 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS When setting up a Group function in the Configuration Menu, the first menu allows you do not wish to be controlled in the...
The available functions are Manual On/Off, Countdown Timer, and Timeclock. For example, if the Pro Logic is configured. Note that you are listed below. All other parameters will automatically ... will not be offered as an option in the Group menu. This allows the heater to be set to its normal setting. 27 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS When setting up a Group function in the Configuration Menu, the first menu allows you do not wish to be controlled in the...
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... PS-16 Virtual Models Pro Logic Virtual models are similar to the normal speed setting. The additional aux outputs on virtual models can only be programmed to the Operation Manual. Refer to the following programming information when assigning functions to a Group function. To access the Configuration... will make the Group release the alternate speed setting and revert back to the PL-PS-8 with 8 additional outputs. To change and be programmed to fix the configuration. 28 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Any changes that are made at that point will continue until ...
... PS-16 Virtual Models Pro Logic Virtual models are similar to the normal speed setting. The additional aux outputs on virtual models can only be programmed to the Operation Manual. Refer to the following programming information when assigning functions to a Group function. To access the Configuration... will make the Group release the alternate speed setting and revert back to the PL-PS-8 with 8 additional outputs. To change and be programmed to fix the configuration. 28 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Any changes that are made at that point will continue until ...
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Display Allows for more detailed information. 29 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS "T-CELL-3" = T-CELL-3, GLX-CELL-3-W "T-CELL-5" = GLX-CELL-5, GLX-CELL-5-W "T-CELL-9" = ... below. Cell Type Selection The Cell Type Menu appears after "Display Salt/Minerals" in the Operation manual). When the chlorinator is enabled, the Pro Logic will set up the AQL-CHEM to sense ORP...used , can configure the Pro Logic to generate the correct amount of chlorine to the AQL-CHEM manual for the display of the optional AQL-CHEM Sensing Kit. Press to the following pages for information...
Display Allows for more detailed information. 29 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS "T-CELL-3" = T-CELL-3, GLX-CELL-3-W "T-CELL-5" = GLX-CELL-5, GLX-CELL-5-W "T-CELL-9" = ... below. Cell Type Selection The Cell Type Menu appears after "Display Salt/Minerals" in the Operation manual). When the chlorinator is enabled, the Pro Logic will set up the AQL-CHEM to sense ORP...used , can configure the Pro Logic to generate the correct amount of chlorine to the AQL-CHEM manual for the display of the optional AQL-CHEM Sensing Kit. Press to the following pages for information...
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...Spillover" (suction valve switched to pool and return valve switched to spa) by successive presses of the programmed pool filtering time 30 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS It is selected, then the pool/spa suction and return valve actuators should be connected to the Pro Logic. The filter is... the time, after you manually switch the Pool/Spa valves to "Spa Only", until the Pro Logic automatically returns the valves to their previous positions. This setting is ...
...Spillover" (suction valve switched to pool and return valve switched to spa) by successive presses of the programmed pool filtering time 30 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS It is selected, then the pool/spa suction and return valve actuators should be connected to the Pro Logic. The filter is... the time, after you manually switch the Pool/Spa valves to "Spa Only", until the Pro Logic automatically returns the valves to their previous positions. This setting is ...
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...the pump. Also, this speed. 2-Speed pumps: Select high (default) or low speed operation. If no flow is selected in the Installation manual for specific information regarding the control logic for freeze protection. If "Pool and Spa" is detected for 2-speed or variable speed pump operation....motor winding on due to no wiring through low voltage communication and requires no flow. Freeze Protection Freeze protection is used with a Hayward flow switch, the Pro Logic monitors the state of the AUX relays must also be configured to turn on . Freeze Protection Temperature...
...the pump. Also, this speed. 2-Speed pumps: Select high (default) or low speed operation. If no flow is selected in the Installation manual for specific information regarding the control logic for freeze protection. If "Pool and Spa" is detected for 2-speed or variable speed pump operation....motor winding on due to no wiring through low voltage communication and requires no flow. Freeze Protection Freeze protection is used with a Hayward flow switch, the Pro Logic monitors the state of the AUX relays must also be configured to turn on . Freeze Protection Temperature...
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...have precedence over this is used to 100% (default). Set lowest speed from 10% (default) to circulate the water. 33 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Also, this feature. page 31), the Pro Logic will turn on the pump. nication and requires no wiring through low ... controlled by commands sent to the pump. This is enabled and the AIR temperature falls below the freeze threshold (selectable in the Installation manual for specific information regarding the control logic for 2-speed and variable speed pump operation. Note that the pump will run at . External...
...have precedence over this is used to 100% (default). Set lowest speed from 10% (default) to circulate the water. 33 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Also, this feature. page 31), the Pro Logic will turn on the pump. nication and requires no wiring through low ... controlled by commands sent to the pump. This is enabled and the AIR temperature falls below the freeze threshold (selectable in the Installation manual for specific information regarding the control logic for 2-speed and variable speed pump operation. Note that the pump will run at . External...
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...between Enabled and Disabled (default) Lights Interlock Disable Move to next menu item for group function only Lights Group Timer: None(Manual) Rotates between Manual On/Off (default), Countdown Timer, Low Speed- This menu appears if the optional ColorLogic Network Module is installed and detected at...Countdown Timer and Timeclock Move to previous/next configuration menu Lights Name The Pro Logic allows you have assigned. 37 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS External Input Active Closed Toggle between Open and Closed (default) Move to next menu item or previous/next ...
...between Enabled and Disabled (default) Lights Interlock Disable Move to next menu item for group function only Lights Group Timer: None(Manual) Rotates between Manual On/Off (default), Countdown Timer, Low Speed- This menu appears if the optional ColorLogic Network Module is installed and detected at...Countdown Timer and Timeclock Move to previous/next configuration menu Lights Name The Pro Logic allows you have assigned. 37 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS External Input Active Closed Toggle between Open and Closed (default) Move to next menu item or previous/next ...
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...shown below. The LIGHTS button can be disabled. menu for the lights timeclock in the Settings Menu (see Timers Menu in Operation Manual). See Lights Group section for operation information for proper operation. Note that may service this system at the times set for proper operation...not applicable and should be assigned to any Aux or the Lights output. Note that "Solar" must be installed if 38 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS the lights relay will turn off . Super Chlorinate - Requires the use of the lights relay is terminated. The ...
...shown below. The LIGHTS button can be disabled. menu for the lights timeclock in the Settings Menu (see Timers Menu in Operation Manual). See Lights Group section for operation information for proper operation. Note that may service this system at the times set for proper operation...not applicable and should be assigned to any Aux or the Lights output. Note that "Solar" must be installed if 38 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS the lights relay will turn off . Super Chlorinate - Requires the use of the lights relay is terminated. The ...