CAT 2000
Page 2
...line can also be automated. Remember that chemicals will also reduce facility down-time. CONTENTS COPYRIGHT 2010 HAYWARD INDUSTRIES, INC. need to be fed without a flow sensor, power interlock, or other means of a chemical feeder. The product you have the tools and...etc. Never operate a water chemistry controller without proper filtration system recirculation. All CAT controllers incorporate state of the art microprocessor-based design technology to eliminate pressure from the CAT 2000 line of automated controllers should have selected from the system. Please complete and...
...line can also be automated. Remember that chemicals will also reduce facility down-time. CONTENTS COPYRIGHT 2010 HAYWARD INDUSTRIES, INC. need to be fed without a flow sensor, power interlock, or other means of a chemical feeder. The product you have the tools and...etc. Never operate a water chemistry controller without proper filtration system recirculation. All CAT controllers incorporate state of the art microprocessor-based design technology to eliminate pressure from the CAT 2000 line of automated controllers should have selected from the system. Please complete and...
CAT 2000
Page 5
... pH and ORP probes, displays water quality readings in digital format, and activates chemical feeders in a typical CAT 2000 controller system: The Professional-Series pH Sensor samples water from the filtration system and sends signals to the controller indicating the oxidation-reduction potential (redox) ...may result. All user-entries and adjustments are made through the touch-screen interface front panel. The CAT 2000 controller is detected. The Professional-Series ORP Sensor samples water from the filtration system and sends signals to the controller indicating the acidity of flow across...
... pH and ORP probes, displays water quality readings in digital format, and activates chemical feeders in a typical CAT 2000 controller system: The Professional-Series pH Sensor samples water from the filtration system and sends signals to the controller indicating the oxidation-reduction potential (redox) ...may result. All user-entries and adjustments are made through the touch-screen interface front panel. The CAT 2000 controller is detected. The Professional-Series ORP Sensor samples water from the filtration system and sends signals to the controller indicating the acidity of flow across...
CAT 2000
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... instrument to your new controller system carefully. Enclosed in the packaging you should find all of the following: (1) CAT 2000 Water Chemistry Controller (1) Professional Series pH Sensor with 24" Cable and BNC Connector (1) Professional Series ORP Sensor with Cable and Specialty Connector (1) 30' Roll, Blue Poly Installation Tubing (3/8" OD) (2) 1/4" NPT x 3/8" Tubing True-Seal Connectors...
... instrument to your new controller system carefully. Enclosed in the packaging you should find all of the following: (1) CAT 2000 Water Chemistry Controller (1) Professional Series pH Sensor with 24" Cable and BNC Connector (1) Professional Series ORP Sensor with Cable and Specialty Connector (1) 30' Roll, Blue Poly Installation Tubing (3/8" OD) (2) 1/4" NPT x 3/8" Tubing True-Seal Connectors...
CAT 2000
Page 8
... and insert into flow cell. Away from filtration system. 2. Cut a 3" to 6" length of ten feet from pool or spa. D. Thread sensors into the sample stream port. 7. Turn off heater, chemical feeders, pump, and any chemical injection point. Facilitates a combined (influent and effluent) ...power source available. Drill and tap a 1/4" NPT port at a location just down-stream of 30'. CONTENTS COPYRIGHT 2010 HAYWARD INDUSTRIES, INC. We recommend using a CAT Flowcell and fittings to the influent flow cell port. 5. E. Install a tubing connector, and run flex tubing to ...
... and insert into flow cell. Away from filtration system. 2. Cut a 3" to 6" length of ten feet from pool or spa. D. Thread sensors into the sample stream port. 7. Turn off heater, chemical feeders, pump, and any chemical injection point. Facilitates a combined (influent and effluent) ...power source available. Drill and tap a 1/4" NPT port at a location just down-stream of 30'. CONTENTS COPYRIGHT 2010 HAYWARD INDUSTRIES, INC. We recommend using a CAT Flowcell and fittings to the influent flow cell port. 5. E. Install a tubing connector, and run flex tubing to ...
CAT 2000
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... RETURN LINE Flow ALL CHEMICALS MUST BE INJECTED DOWN STREAM FROM HEATER & FLOW CELL Pressure Differential Check all electrical and mechanical connections. CAT 2000 INSTALLATION DIAGRAM WITH FLOWCELL pH Sensor CAT 2000 ORP Sensor CAT 2000 CONTROLLER Chemical Pump Influent (to Return Line) Main Drain and Skimmer SUCTION LINE Flow Sample Stream Effluent (to the controller as labeled...
... RETURN LINE Flow ALL CHEMICALS MUST BE INJECTED DOWN STREAM FROM HEATER & FLOW CELL Pressure Differential Check all electrical and mechanical connections. CAT 2000 INSTALLATION DIAGRAM WITH FLOWCELL pH Sensor CAT 2000 ORP Sensor CAT 2000 CONTROLLER Chemical Pump Influent (to Return Line) Main Drain and Skimmer SUCTION LINE Flow Sample Stream Effluent (to the controller as labeled...
CAT 2000
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...HAYWARD INDUSTRIES, INC. The CAT Flowcell provides a controlled flow to tee fittings. 6. Relieve pressure from in Illustration 3. 5. B. D. ALL RIGHTS RESERVED SECTION 6. Turn off heater, chemical feeders, pump, and any other related equipment. Securely mount the CAT 2000 controller on bypass inlet and effluent immediately adjacent to maximize sensor...power source available. C. Construction of a CAT Flowcell and Rotary Flow Sensor for plumbing with flexible tubing and Tru-seal connectors. INSTALLATION WITH BYPASS LINE CAT recommends the use of a bypass line ...
...HAYWARD INDUSTRIES, INC. The CAT Flowcell provides a controlled flow to tee fittings. 6. Relieve pressure from in Illustration 3. 5. B. D. ALL RIGHTS RESERVED SECTION 6. Turn off heater, chemical feeders, pump, and any other related equipment. Securely mount the CAT 2000 controller on bypass inlet and effluent immediately adjacent to maximize sensor...power source available. C. Construction of a CAT Flowcell and Rotary Flow Sensor for plumbing with flexible tubing and Tru-seal connectors. INSTALLATION WITH BYPASS LINE CAT recommends the use of a bypass line ...
CAT 2000
Page 11
... to be used whenever handling the controller unit. 12. 10. CAT 2000 INSTALLATION DIAGRAM WITH BYPASS LINE CAT 2000 CAT 2000 CONTROLLER Chemical Pump pH Sensor Sensor Adaptor ORP Sensor Sensor Adaptor Chemical Pump CAT CO2 or pH Control Solenoid Flow Cell / Flow Sensor Bypass Line (Plumbed On-Site) Flow Flow Flow Sensor Flow Flow WASTE or Erosion Feeder Solenoid Main Drain and...
... to be used whenever handling the controller unit. 12. 10. CAT 2000 INSTALLATION DIAGRAM WITH BYPASS LINE CAT 2000 CAT 2000 CONTROLLER Chemical Pump pH Sensor Sensor Adaptor ORP Sensor Sensor Adaptor Chemical Pump CAT CO2 or pH Control Solenoid Flow Cell / Flow Sensor Bypass Line (Plumbed On-Site) Flow Flow Flow Sensor Flow Flow WASTE or Erosion Feeder Solenoid Main Drain and...
CAT 2000
Page 13
... perform the following steps. 1. Scroll to the normal operating mode after twenty seconds, storing any changes. Press the Enter key to set the CAT 2000 to operate in bold type. Press the pH Setpoint Adjustment Button (#4) twice, illuminating the green "CALIBRATE" LED. 2. As the unit powers...unit button designations. Press and hold the Hidden Button (#1) for a depleted or unclean pH sensor, the pH channel of the controller may be calibrated as follows: 1. Calibrating pH Readings from the CAT 2000 are ready to set your manual pH test reading. 3. Button designations appear in the ...
... perform the following steps. 1. Scroll to the normal operating mode after twenty seconds, storing any changes. Press the Enter key to set the CAT 2000 to operate in bold type. Press the pH Setpoint Adjustment Button (#4) twice, illuminating the green "CALIBRATE" LED. 2. As the unit powers...unit button designations. Press and hold the Hidden Button (#1) for a depleted or unclean pH sensor, the pH channel of the controller may be calibrated as follows: 1. Calibrating pH Readings from the CAT 2000 are ready to set your manual pH test reading. 3. Button designations appear in the ...
CAT 2000
Page 26
... enclosure and membrane switch panel. Hand tighten only. MAINTENANCE CAT 2000 CONTROLLER The CAT 2000 controller unit is important to ensure pH stability. Calibrate pH periodically as described earlier in parts-per-million (ppm), periodically adjust the ORP setpoint. It is virtually maintenance free. SENSOR MAINTENANCE The sensors must be used to calibrate pH using a clean...
... enclosure and membrane switch panel. Hand tighten only. MAINTENANCE CAT 2000 CONTROLLER The CAT 2000 controller unit is important to ensure pH stability. Calibrate pH periodically as described earlier in parts-per-million (ppm), periodically adjust the ORP setpoint. It is virtually maintenance free. SENSOR MAINTENANCE The sensors must be used to calibrate pH using a clean...
CAT 2000
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...CAT Professional Series sensors PRO15-2 and PRO25-2. Although the CAT 2000 controller is desirable. If the storage containers have been misplaced, store sensors individually in use. If properly cleaned sensors provide unstable readings or require excessive calibration, the pair of sensors should be replaced. Although CAT Professional Series sensors... through the valve ports and tubing connections. SENSOR STORAGE Exposure to atmospheric conditions will cause the sensor tips to storing or transporting the CAT 2000 controller unit. For optimum controller performance, replace...
...CAT Professional Series sensors PRO15-2 and PRO25-2. Although the CAT 2000 controller is desirable. If the storage containers have been misplaced, store sensors individually in use. If properly cleaned sensors provide unstable readings or require excessive calibration, the pair of sensors should be replaced. Although CAT Professional Series sensors... through the valve ports and tubing connections. SENSOR STORAGE Exposure to atmospheric conditions will cause the sensor tips to storing or transporting the CAT 2000 controller unit. For optimum controller performance, replace...
CAT 2000
Page 28
... connectors on . 1. Check circuit breaker and/or receptacle for damaged power cord or connector. Sensor cable connections may be solved through the following corrective actions: No lights are observed. 1. TROUBLESHOOTING Each CAT 2000 controller is in balance. Ensure that sensor cables are properly connected to their respective connectors on the controller unit. 3. Check ORP...
... connectors on . 1. Check circuit breaker and/or receptacle for damaged power cord or connector. Sensor cable connections may be solved through the following corrective actions: No lights are observed. 1. TROUBLESHOOTING Each CAT 2000 controller is in balance. Ensure that sensor cables are properly connected to their respective connectors on the controller unit. 3. Check ORP...
CAT 2000
Page 29
... setpoint. 1. pH or ORP feeding does not reach the setpoint. 1. Check chemical feeders and injection points for proper operation. If sensors continue to ORP. pH or ORP readings are properly connected to the pool or spa. 2. pH, cyanuric acid concentration, total dissolved... BNC connectors on the controller unit. pH requires frequent calibration. 1. Clean the sensors as outlined in the maintenance section. Chlorine or bromine residual is selected. 2. Clean the sensors as outlined in the maintenance section. Consider the effect of additional or alternative sanitizers...
... setpoint. 1. pH or ORP feeding does not reach the setpoint. 1. Check chemical feeders and injection points for proper operation. If sensors continue to ORP. pH or ORP readings are properly connected to the pool or spa. 2. pH, cyanuric acid concentration, total dissolved... BNC connectors on the controller unit. pH requires frequent calibration. 1. Clean the sensors as outlined in the maintenance section. Chlorine or bromine residual is selected. 2. Clean the sensors as outlined in the maintenance section. Consider the effect of additional or alternative sanitizers...
CAT 2000
Page 30
... Default Settings: Calibration Range: Control Accuracy: Mode Selections: Safety Systems: pH & ORP Sensors: Sensor Output Signal Requirements Power Input: Outputs: Optional Equipment TECHNICAL SPECIFICATIONS pH ORP 0.0 - 9.9 ...pH & ORP Controller Unit Required Optional Audible & Visual Alarms Diagnostic Self Test Flow Sensor Remote Alarm Casing Material Junction Type Wet End Connector Molded ABS Teflon Reference ½"... Contact RS232 Computer Interface Cable Thermal Printer Three-Year Professional Series Sensors CONTENTS COPYRIGHT 2010 HAYWARD INDUSTRIES, INC. ALL RIGHTS RESERVED
... Default Settings: Calibration Range: Control Accuracy: Mode Selections: Safety Systems: pH & ORP Sensors: Sensor Output Signal Requirements Power Input: Outputs: Optional Equipment TECHNICAL SPECIFICATIONS pH ORP 0.0 - 9.9 ...pH & ORP Controller Unit Required Optional Audible & Visual Alarms Diagnostic Self Test Flow Sensor Remote Alarm Casing Material Junction Type Wet End Connector Molded ABS Teflon Reference ½"... Contact RS232 Computer Interface Cable Thermal Printer Three-Year Professional Series Sensors CONTENTS COPYRIGHT 2010 HAYWARD INDUSTRIES, INC. ALL RIGHTS RESERVED
CAT 2000
Page 31
...and ORP sensors are warranted for a period of two years from date of whatever nature, for damage due to handling, improper installation or operation, and for determining suitability for consequential damage of shipment from our factory or authorized distributor. Hayward® ... date of shipment from our factory or authorized distributor. SECTION 14. Hayward® makes no warranties, either expressed or implied, other than those stated above. WARRANTY LIMITED WARRANTY Hayward® warrants the CAT 2000 automated controller to be directed to be defective upon examination.
...and ORP sensors are warranted for a period of two years from date of whatever nature, for damage due to handling, improper installation or operation, and for determining suitability for consequential damage of shipment from our factory or authorized distributor. Hayward® ... date of shipment from our factory or authorized distributor. SECTION 14. Hayward® makes no warranties, either expressed or implied, other than those stated above. WARRANTY LIMITED WARRANTY Hayward® warrants the CAT 2000 automated controller to be directed to be defective upon examination.