Hayward CAT 5000 Support Question
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Question posted by tgilligan24 on June 5th, 2016
Flow Sensor Cat 5000 Pool Feeder
flow sensor not working and lines seem clear
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Related Hayward CAT 5000 Manual Pages
CAT 5000 - Page 2
...feeder. As is located below water level, additionally adjust all recirculating pumps, heaters, etc.
Please complete your warranty registration at an affordable price.
The CAT 5000..., installation of a CAT controller is familiar with the physical characteristics of the pool or spa to be used to...pressure from the system.
Our technical support line can also be turned off prior to ...
CAT 5000 - Page 4
... level control. CONTENTS COPYRIGHT 2010 HAYWARD INDUSTRIES, INC. ALL RIGHTS RESERVED Monthly charges apply. A pool operator typically checks, records and adjusts pool or spa water chemistry hourly at best. Optional digital flow and level sensors are sent along with the CAT 5000
The CAT 5000 revolutionizes the manner in which water quality can monitor water quality, print charts, graphs...
CAT 5000 - Page 5
... alkaline), sanitizer activity is required.
The CAT 5000 Controller scans and interprets the signals from the filtration system and sends signals to maintain pH and ORP setpoint levels. The Digital Flow Sensor (optional) provides a flow rate to maximize sensor performance and life. The Level Sensors (optional) provide signals to the pool or spa surface can occur. If pH is...
CAT 5000 - Page 7
... you should find all of the following:
(1) CAT 5000 Wireless Water Quality Controller1
(1) PVC Backboard with Mounting Holes and Stainless Hardware
(1) Professional Series pH Sensor with 24" Cable and BNC Connector
(1) Professional Series ORP Sensor with 24" Cable and BNC Connector
(2) Sensor Storage Containers (1) Injection Molded Flow Cell1 (3) 1/4" NPT x 3/8" Tubing True-Seal Ball Valve1...
CAT 5000 - Page 9
... constructed from end.
Mark tubing 3/4" from a specialized material - Connect chemical feeders to release.
Resume filtration system operation and check for any burrs. Connect the pH, ORP and Flow sensor cables to controller.
12. INFLUENT EFFLUENT
SAMPLE STREAM
pH FEED POWER SUPPLY ORP FEED
WORKING WITH TRU-SEAL FLUID CONNECTIONS FOR A FAST, PROFESSIONAL INSTALLATION
BODY...
CAT 5000 - Page 10
... Stream
pH Feed Output
Flow Flow
CAT 5000 SYSTEM
Power Cord
Temperature Sensor
ORP Feed Output
Chemical Pump
CAT CO2 or
pH Control
Flow Cell / Flow Sensor Bypass Line Flow
Solenoid
WASTE
Chemical Pump or
Erosion Feeder
Solenoid
Main Drain and Skimmer
SUCTION LINE
Flow
PUMP
FILTER
RETURN LINE
Flow
Pressure Differential TYPICAL CAT 5000 INSTALLATION DIAGRAM
CONTENTS COPYRIGHT...
CAT 5000 - Page 11
..., bromine, ozone, etc.) based on and setting up the CAT 5000. Although ORP is to initiating automated control of ORP. The ORP setpoint will need to be tested and adjusted prior to provide consistent sanitizer residual levels rather than consistent control of the pool or spa. TEST
pH
MINIMUM
7.2
Free Chlorine (PPM)
1
Bromine (PPM...
CAT 5000 - Page 13
...flow sensor) and a status line which are easily accesed.
While in normal operating mode: Press MENU. The controller will be ideal for pool and spa applications. The following will be displayed:
Operating Menu pH Setpoint
TO CHANGE THE pH SETPOINT: The CAT 5000... normal operating mode, the display will indicate sensed pH, ORP, Flow Rate (with a default setpoint of pH 7.5. TO ENTER THE ...
CAT 5000 - Page 14
... interval up to save your selection. Note: Always disconnect chemical feeder power cords prior to select pH Feed Mode. Press ENTER to...sensor, and confirm proper operation of up to 25 minutes after which automatic feed will be displayed: pH Calibrate 7.5 pH
Press UP or DOWN match your selection. While in normal operating mode: Press MENU. ALL RIGHTS RESERVED TO CALIBRATE pH: The CAT 5000...
CAT 5000 - Page 16
...feeder is activated). The controller will automatically return to operate in normal operating mode: Press MENU. Press MENU to return to find the pH Control Mode menu item. The third relay can be selected. Press DOWN to the Operating Menu. TO CHANGE THE pH CONTROL MODE: The CAT 5000... feed mode must be programmed as the digital flow meter are also activated through menu items. Press...
CAT 5000 - Page 22
... Menu: Press DOWN to the Configuration Setup Menu. The CAT 5000 will reset and perform a diagnostic self-test:
Diagnostic Self Check After 10 seconds, the controller will revert to find the Hard Reset menu item. ALL RIGHTS RESERVED LEVEL/FLOW SENSOR INPUT # 3 SETUP: The third Level/Flow Sensor input is used to find the Input 3 Setup...
CAT 5000 - Page 23
...sensors or monitoring water quality.
From the Configuration Setup Menu: Press DOWN to active chemical feeders or otherwise in use as a water quality controller.
The controller will be alternately displayed when in Normal Operating Mode:
CAT 5000...controller are required when working with the controller in Demonstration Mode, the following prompt:
Restore Factory Def.
menu item.
CAT 5000 - Page 26
...-2 and PRO25-2.
WATER MAINTENANCE Always test and record water chemistry readings in pool or spa water, the sensors may damage the enclosure and membrane switch panel. SENSOR MAINTENANCE The sensors must be preferable to remove any oil. PRECISION CALIBRATION The CAT 5000 controller provides instrument-grade accuracy which exceeds that changes in need to function properly...
CAT 5000 - Page 27
... provided, making sure that each container is designed to freezing temperatures. Always remove and properly store sensors in small glass or plastic containers with the original storage solution or clean water. The flow cell and poly tubing must be protected from freezing temperatures.
Although the CAT 5000 controller is filled with clean water covering...
CAT 5000 - Page 28
...-Tel web site and enter the exact address of these devices visit www.skytel.com. However, the CAT 5000 will communicate in your state. CONTENTS COPYRIGHT 2010 HAYWARD INDUSTRIES, INC. The web site will definitely work well in that address on the unit management page. Direct Link= www.skytel.com/coverage/telemetry_coverage.htm...
CAT 5000 - Page 31
... the settings which can be modified from the Unit Profile screen:
SITE LOCATION This field is used to identify the specific asset being monitored (main pool, lap pool, spa, etc.) within the facility. This icon opens the Unit Data Graph page. COMMANDS
This icon opens the Unit Profile page (shown above). This icon...
CAT 5000 - Page 33
... obstruction or scaling. pH OVERFEED The pH Overfeed timeout occurs when the CAT 5000 has been feeding chemical for swimming pools and spas is measured on the test kit agrees with the controller clean the sensor. First, check the chemical supply and chemical feeder. ORP OUT OF RANGE Oxidation Reduction Potential is above 7.8, check the pH...
CAT 5000 - Page 34
... can be entered in the tank. SERVICE REQUEST The Transmit button on the CAT 5000 sends logged data to keep up with a flow sensor to prevent the controller from continuing to feed chemicals when the chemical supply has been diminished or a chemical feeder has become clogged or broken.
ORP OVERFEED The ORP Overfeed timeout occurs...
CAT 5000 - Page 35
... Domes
Injection Molded with Integral Baffles Magnetic with Embedded Reed Switch CNC Machined & Beveled PVC
CAT Professional Series pH Sensor CAT Professional Series ORP Sensor CAT Magnetic Flow Sensor CAT Rotary Flow Sensor Optical pH Tank Level Sensor Optical ORP Tank Level Sensor Optical Water Level Sensor Digital Flow Meter
pH Feed, 4 Amp, 115 VAC ORP Feed 4 Amp, 115 VAC Dry Contact, 1 Amp Max...
CAT 5000 - Page 37
...Merchandise Authorization form, any respect. Hayward® disclaims all sensors, flow switches, fittings and accessories to be defective upon examination. ...Pool Products 10101 Molecular Drive Suite 200 Rockville, MD 20850 (USA) 800-657-2287 301-838-4001
CONTENTS COPYRIGHT 2010 HAYWARD INDUSTRIES, INC. ALL RIGHTS RESERVED 092432A RevB WARRANTY
Hayward® warrants the CAT 5000...
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