CAT 2000
Page 2
...component, all valves required to eliminate pressure from the CAT 2000 line of automated controllers should have selected from the system. Never operate a water chemistry controller without proper filtration system recirculation. Although CAT controllers are relatively simple to install, please take the time...support line can also be fed without a flow sensor, power interlock, or other means of ensuring that your new CAT controller is familiar with your state or local health department regulations. CONTENTS COPYRIGHT 2010 HAYWARD INDUSTRIES, INC. Please complete and return your ...
...component, all valves required to eliminate pressure from the CAT 2000 line of automated controllers should have selected from the system. Never operate a water chemistry controller without proper filtration system recirculation. Although CAT controllers are relatively simple to install, please take the time...support line can also be fed without a flow sensor, power interlock, or other means of ensuring that your new CAT controller is familiar with your state or local health department regulations. CONTENTS COPYRIGHT 2010 HAYWARD INDUSTRIES, INC. Please complete and return your ...
CAT 2000
Page 5
...conditions to the pool or spa surface can occur. The Flow Sensor (required) monitors the rate of flow across the pH and ORP sensors and signals the controller to maintain setpoint pH and ORP levels. The CAT 2000 controller unit scans and interprets the signals from the pH and ORP... probes, displays water quality readings in digital format, and activates chemical feeders in a typical CAT 2000 controller system: The Professional-Series pH Sensor samples water from the filtration system and sends signals to manually feed or disable feeding for pH, and mode selections...
...conditions to the pool or spa surface can occur. The Flow Sensor (required) monitors the rate of flow across the pH and ORP sensors and signals the controller to maintain setpoint pH and ORP levels. The CAT 2000 controller unit scans and interprets the signals from the pH and ORP... probes, displays water quality readings in digital format, and activates chemical feeders in a typical CAT 2000 controller system: The Professional-Series pH Sensor samples water from the filtration system and sends signals to manually feed or disable feeding for pH, and mode selections...
CAT 2000
Page 7
Please report any shipping or handling damage immediately to Connect Sensors) (2) Sensor Storage Containers (1) CAT 2000 Owner's Manual The CAT 2000 Pro-Pack includes the following : (1) CAT 2000 Water Chemistry Controller (1) Professional Series pH Sensor with 24" Cable and BNC Connector (1) Professional Series ORP Sensor with Cable and Specialty Connector (1) 30' Roll, Blue ...(1) Machined Acrylic Flow Cell assembled with: (3) 1/4" NPT x 3/8" Tubing Asahi Ball Valves (1) Rotary Flow Sensor with 24" Cable and BNC Connector (2) BNC Connector Protective Covers (Remove to your new...
Please report any shipping or handling damage immediately to Connect Sensors) (2) Sensor Storage Containers (1) CAT 2000 Owner's Manual The CAT 2000 Pro-Pack includes the following : (1) CAT 2000 Water Chemistry Controller (1) Professional Series pH Sensor with 24" Cable and BNC Connector (1) Professional Series ORP Sensor with Cable and Specialty Connector (1) 30' Roll, Blue ...(1) Machined Acrylic Flow Cell assembled with: (3) 1/4" NPT x 3/8" Tubing Asahi Ball Valves (1) Rotary Flow Sensor with 24" Cable and BNC Connector (2) BNC Connector Protective Covers (Remove to your new...
CAT 2000
Page 8
... cell port. 5. Install the remaining tubing connector and run flex tubing to the effluent flow cell port. 6. CONTENTS COPYRIGHT 2010 HAYWARD INDUSTRIES, INC. Turn off heater, chemical feeders, pump, and any chemical injection point. Facilitates a combined (influent and effluent) ...5. INSTALLATION WITH FLOWCELL The following tools are recommended for the controller unit which will meet the following criteria: A. We recommend using a CAT Flowcell and fittings to pass through the cell and across the sensors. B. GFI protected power source available. Easily accessible to vacuum...
... cell port. 5. Install the remaining tubing connector and run flex tubing to the effluent flow cell port. 6. CONTENTS COPYRIGHT 2010 HAYWARD INDUSTRIES, INC. Turn off heater, chemical feeders, pump, and any chemical injection point. Facilitates a combined (influent and effluent) ...5. INSTALLATION WITH FLOWCELL The following tools are recommended for the controller unit which will meet the following criteria: A. We recommend using a CAT Flowcell and fittings to pass through the cell and across the sensors. B. GFI protected power source available. Easily accessible to vacuum...
CAT 2000
Page 9
... STREAM FROM HEATER & FLOW CELL Pressure Differential Resume filtration system operation and check for future use. Remove BNC protective covers from a specialized material - CAT 2000 INSTALLATION DIAGRAM WITH FLOWCELL pH Sensor CAT 2000 ORP Sensor CAT 2000 CONTROLLER Chemical Pump Influent (to Return Line) Main Drain and Skimmer SUCTION LINE Flow Sample Stream Effluent (to be used with the...
... STREAM FROM HEATER & FLOW CELL Pressure Differential Resume filtration system operation and check for future use. Remove BNC protective covers from a specialized material - CAT 2000 INSTALLATION DIAGRAM WITH FLOWCELL pH Sensor CAT 2000 ORP Sensor CAT 2000 CONTROLLER Chemical Pump Influent (to Return Line) Main Drain and Skimmer SUCTION LINE Flow Sample Stream Effluent (to be used with the...
CAT 2000
Page 10
... experienced technicians familiar with the procedures for a typical bypass diagram. 1. Install Rotary Flow Sensor in bypass line as shown in Illustration 3. CONTENTS COPYRIGHT 2010 HAYWARD INDUSTRIES, INC. Facilitates unobstructed bypass line plumbing. Away from filtration system. 2. Install ball..., and any other related equipment. Located a minimum of a CAT Flowcell and Rotary Flow Sensor for the controller unit which will meet the following criteria: A. Securely mount the CAT 2000 controller on bypass inlet and effluent immediately adjacent to accommodate ½" NPT...
... experienced technicians familiar with the procedures for a typical bypass diagram. 1. Install Rotary Flow Sensor in bypass line as shown in Illustration 3. CONTENTS COPYRIGHT 2010 HAYWARD INDUSTRIES, INC. Facilitates unobstructed bypass line plumbing. Away from filtration system. 2. Install ball..., and any other related equipment. Located a minimum of a CAT Flowcell and Rotary Flow Sensor for the controller unit which will meet the following criteria: A. Securely mount the CAT 2000 controller on bypass inlet and effluent immediately adjacent to accommodate ½" NPT...
CAT 2000
Page 11
... should be used to be used whenever handling the controller unit. 12. Resume operation of controller unit and save for future use . 11. ILLUSTRATION 3. CAT 2000 INSTALLATION DIAGRAM WITH BYPASS LINE CAT 2000 CAT 2000 CONTROLLER Chemical Pump pH Sensor Sensor Adaptor ORP Sensor Sensor Adaptor Chemical Pump CAT CO2 or pH Control Solenoid Flow Cell / Flow Sensor Bypass Line (Plumbed On-Site) Flow Flow Flow...
... should be used to be used whenever handling the controller unit. 12. Resume operation of controller unit and save for future use . 11. ILLUSTRATION 3. CAT 2000 INSTALLATION DIAGRAM WITH BYPASS LINE CAT 2000 CAT 2000 CONTROLLER Chemical Pump pH Sensor Sensor Adaptor ORP Sensor Sensor Adaptor Chemical Pump CAT CO2 or pH Control Solenoid Flow Cell / Flow Sensor Bypass Line (Plumbed On-Site) Flow Flow Flow...
CAT 2000
Page 13
...or B for five seconds to normal operating mode. To match manual water testing results or compensate for controller unit button designations. SETTING AND OPERATING THE CAT 2000 Once desired start up chemistry parameters have been established, you must select base feed mode. If the ...has been activated. Please refer to Illustration 4 for a depleted or unclean pH sensor, the pH channel of the controller may be calibrated as follows: 1. SECTION 8. Calibrating pH Readings from the CAT 2000 are ready to set your selection, then press the Hidden Button (#1) again to...
...or B for five seconds to normal operating mode. To match manual water testing results or compensate for controller unit button designations. SETTING AND OPERATING THE CAT 2000 Once desired start up chemistry parameters have been established, you must select base feed mode. If the ...has been activated. Please refer to Illustration 4 for a depleted or unclean pH sensor, the pH channel of the controller may be calibrated as follows: 1. SECTION 8. Calibrating pH Readings from the CAT 2000 are ready to set your selection, then press the Hidden Button (#1) again to...
CAT 2000
Page 26
... cloth moistened with Health Department requirements using a quality manual test kit. PRECISION CALIBRATION The CAT 2000 controller provides instrument-grade accuracy which exceeds that the sensors are in need to be preferable to note that changes in pH, cyanuric acid concentration,... a soft tooth brush and regular tooth paste. MAINTENANCE CAT 2000 CONTROLLER The CAT 2000 controller unit is important to ensure pH stability. Use of sensor body) with fresh water, replace teflon thread-seal tape, and reinstall sensors. It is virtually maintenance free. A household liquid dishwashing...
... cloth moistened with Health Department requirements using a quality manual test kit. PRECISION CALIBRATION The CAT 2000 controller provides instrument-grade accuracy which exceeds that the sensors are in need to be preferable to note that changes in pH, cyanuric acid concentration,... a soft tooth brush and regular tooth paste. MAINTENANCE CAT 2000 CONTROLLER The CAT 2000 controller unit is important to ensure pH stability. Use of sensor body) with fresh water, replace teflon thread-seal tape, and reinstall sensors. It is virtually maintenance free. A household liquid dishwashing...
CAT 2000
Page 27
... soaking caps provided, making sure that each container is filled with the original storage solution or clean water. SENSOR REPLACEMENT CAT Professional Series pH and ORP sensors are engineered to storing or transporting the CAT 2000 controller unit. Always reinstall the BNC protective covers prior to provide the highest performance and longest possible functional service life...
... soaking caps provided, making sure that each container is filled with the original storage solution or clean water. SENSOR REPLACEMENT CAT Professional Series pH and ORP sensors are engineered to storing or transporting the CAT 2000 controller unit. Always reinstall the BNC protective covers prior to provide the highest performance and longest possible functional service life...
CAT 2000
Page 28
... to functional grounding-type GFCI protected power source. 2. ORP chemical feeder is in balance. 2. Check pH Setpoint. TROUBLESHOOTING Each CAT 2000 controller is properly set for proper operation. 4. Check for proper operation. Both pH and ORP digital readouts display illogical values. 1. Ensure...filtration system is functioning properly, flow is adequate, and water chemistry is not activated as expected. 1. Ensure that sensor cables are illuminated when controller is in balance. Make sure "auto" ORP feed mode is properly installed and connected. State of the art ...
... to functional grounding-type GFCI protected power source. 2. ORP chemical feeder is in balance. 2. Check pH Setpoint. TROUBLESHOOTING Each CAT 2000 controller is properly set for proper operation. 4. Check for proper operation. Both pH and ORP digital readouts display illogical values. 1. Ensure...filtration system is functioning properly, flow is adequate, and water chemistry is not activated as expected. 1. Ensure that sensor cables are illuminated when controller is in balance. Make sure "auto" ORP feed mode is properly installed and connected. State of the art ...
CAT 2000
Page 29
..., total dissolved solids, and use of any chemicals recently added to ORP. Ensure that sensor cables are properly connected to their respective BNC connectors on the controller unit. Clean the sensors as outlined in response. 1. Check to ensure that each chemical feeder is too high or...pool or spa. 2. pH requires frequent calibration. 1. Clean the sensors as outlined in the facility pump room is properly bonded. pH or ORP readings are properly connected to their respective connectors on the controller unit. 2. pH or ORP chemical feeder runs continuously. 1. ...
..., total dissolved solids, and use of any chemicals recently added to ORP. Ensure that sensor cables are properly connected to their respective BNC connectors on the controller unit. Clean the sensors as outlined in response. 1. Check to ensure that each chemical feeder is too high or...pool or spa. 2. pH requires frequent calibration. 1. Clean the sensors as outlined in the facility pump room is properly bonded. pH or ORP readings are properly connected to their respective connectors on the controller unit. 2. pH or ORP chemical feeder runs continuously. 1. ...
CAT 2000
Page 30
... Auto/Off/Manual Acid/Base Auto/Set/Calibrate Auto/Set pH & ORP Controller Unit Required Optional Audible & Visual Alarms Diagnostic Self Test Flow Sensor Remote Alarm Casing Material Junction Type Wet End Connector Molded ABS Teflon Reference ...Computer Interface Cable Thermal Printer Three-Year Professional Series Sensors CONTENTS COPYRIGHT 2010 HAYWARD INDUSTRIES, INC. ALL RIGHTS RESERVED Display Range: Setpoint Range: Default Settings: Calibration Range: Control Accuracy: Mode Selections: Safety Systems: pH & ORP Sensors: Sensor Output Signal Requirements Power Input: Outputs: Optional ...
... Auto/Off/Manual Acid/Base Auto/Set/Calibrate Auto/Set pH & ORP Controller Unit Required Optional Audible & Visual Alarms Diagnostic Self Test Flow Sensor Remote Alarm Casing Material Junction Type Wet End Connector Molded ABS Teflon Reference ...Computer Interface Cable Thermal Printer Three-Year Professional Series Sensors CONTENTS COPYRIGHT 2010 HAYWARD INDUSTRIES, INC. ALL RIGHTS RESERVED Display Range: Setpoint Range: Default Settings: Calibration Range: Control Accuracy: Mode Selections: Safety Systems: pH & ORP Sensors: Sensor Output Signal Requirements Power Input: Outputs: Optional ...
CAT 2000
Page 31
...workmanship for a period of five years from date of shipment from our factory or authorized distributor. WARRANTY LIMITED WARRANTY Hayward® warrants the CAT 2000 automated controller to be directed to handling, improper installation or operation, and for determining suitability for a period of two years from... nature, for damage due to the following address: Hayward Commercial Pool Products 10101 Molecular Drive Suite 200 Rockville, MD 20850 (USA) 800-657-2287 301-838-4001 092430A RevB Professional Series pH and ORP sensors are warranted for the use intended by the purchaser....
...workmanship for a period of five years from date of shipment from our factory or authorized distributor. WARRANTY LIMITED WARRANTY Hayward® warrants the CAT 2000 automated controller to be directed to handling, improper installation or operation, and for determining suitability for a period of two years from... nature, for damage due to the following address: Hayward Commercial Pool Products 10101 Molecular Drive Suite 200 Rockville, MD 20850 (USA) 800-657-2287 301-838-4001 092430A RevB Professional Series pH and ORP sensors are warranted for the use intended by the purchaser....
