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... and trade names may be used in this text: Dell, the DELL logo, and Latitude are registered trademarks of Microsoft Corporation; All rights reserved. Trademarks used in this document to refer to change without notice. disclaims any proprietary interest in any kind. DellTM XFR D630 Fully Rugged Notebook Service Manual Notes, Notices, and Cautions NOTE: A NOTE...
... and trade names may be used in this text: Dell, the DELL logo, and Latitude are registered trademarks of Microsoft Corporation; All rights reserved. Trademarks used in this document to refer to change without notice. disclaims any proprietary interest in any kind. DellTM XFR D630 Fully Rugged Notebook Service Manual Notes, Notices, and Cautions NOTE: A NOTE...
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DellTM XFR D630 Fully Rugged Notebook Service Manual Table of Contents 1 BEFORE YOU BEGIN ...6 1.1 RECOMMENDED TOOLS ...6 1.2 TURNING OFF YOUR COMPUTER 6 1.3 BEFORE WORKING INSIDE YOUR COMPUTER 6 1.4 SCREW CHART ...8 2 XBAY DEVICES ...13 3 HARD ...
DellTM XFR D630 Fully Rugged Notebook Service Manual Table of Contents 1 BEFORE YOU BEGIN ...6 1.1 RECOMMENDED TOOLS ...6 1.2 TURNING OFF YOUR COMPUTER 6 1.3 BEFORE WORKING INSIDE YOUR COMPUTER 6 1.4 SCREW CHART ...8 2 XBAY DEVICES ...13 3 HARD ...
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DellTM XFR D630 Fully Rugged Notebook Service Manual 10.10 INSTALLING THE DISPLAY LATCH 68 11 INTERNAL CARD WITH BLUETOOTH® WIRELESS TECHNOLOGY 68 11.1 REMOVING THE BLUETOOTH® WIRELESS CARD ...
DellTM XFR D630 Fully Rugged Notebook Service Manual 10.10 INSTALLING THE DISPLAY LATCH 68 11 INTERNAL CARD WITH BLUETOOTH® WIRELESS TECHNOLOGY 68 11.1 REMOVING THE BLUETOOTH® WIRELESS CARD ...
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DellTM XFR D630 Fully Rugged Notebook Service Manual 24 RF PASSTHRU BOARD 102 24.1 REMOVING THE RF PASSTHRU BOARD 102 24.2 INSTALLING THE RF PASSTHRU BOARD 103 25 BOTTOM CHASSIS 104 25.1 25.2 25.3 25.4 REMOVING THE BOTTOM CHASSIS 104 INSTALLING THE BOTTOM CHASSIS 105 REMOVING THE MODEM CABLE 105 INSTALLING THE MODEM CABLE 105 Page 5 of 106 Revision A01
DellTM XFR D630 Fully Rugged Notebook Service Manual 24 RF PASSTHRU BOARD 102 24.1 REMOVING THE RF PASSTHRU BOARD 102 24.2 INSTALLING THE RF PASSTHRU BOARD 103 25 BOTTOM CHASSIS 104 25.1 25.2 25.3 25.4 REMOVING THE BOTTOM CHASSIS 104 INSTALLING THE BOTTOM CHASSIS 105 REMOVING THE MODEM CABLE 105 INSTALLING THE MODEM CABLE 105 Page 5 of 106 Revision A01
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...instructions in the XFR D630 Product Information Guide and in the XFR D630 User's Guide...by your own personal safety. DellTM XFR D630 Fully Rugged Notebook Service Manual 1 Before You Begin... This chapter provides procedures for 4 seconds. 1.3 Before Working Inside Your Computer Use the following : • You have performed the steps in Turning Off Your Computer and Before Working Inside Your 91H 92H Computer. • You have read the safety information in the XFR D630... Product Information Guide and in the XFR D630 User's Guide...
...instructions in the XFR D630 Product Information Guide and in the XFR D630 User's Guide...by your own personal safety. DellTM XFR D630 Fully Rugged Notebook Service Manual 1 Before You Begin... This chapter provides procedures for 4 seconds. 1.3 Before Working Inside Your Computer Use the following : • You have performed the steps in Turning Off Your Computer and Before Working Inside Your 91H 92H Computer. • You have read the safety information in the XFR D630... Product Information Guide and in the XFR D630 User's Guide...
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... USB cables from the PC Card slot. Turn over the computer. If the 2 security screws are disconnecting this type of the notebook. c. Press the power button to step b. a. DellTM XFR D630 Fully Rugged Notebook Service Manual itself. Disconnect your computer and then unplug it from the computer. Remove the battery. Page 7 of the battery...
... USB cables from the PC Card slot. Turn over the computer. If the 2 security screws are disconnecting this type of the notebook. c. Press the power button to step b. a. DellTM XFR D630 Fully Rugged Notebook Service Manual itself. Disconnect your computer and then unplug it from the computer. Remove the battery. Page 7 of the battery...
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Remove the PC Card or Express Card. d. Then close the protective door. 1.4 Screw Chart SCREW IMAGE PART NUMBER DESCRIPTION 18114 SHOULDER SCREW M2.5 18815 XFR LCD ASSY TOUCH SCREEN Qty/Assy Total Qty 6 6 18279 CHEESE HEAD SCREW M1.2 X 3 18806 18808 18812 AV DOOR ASSY VGA DOOR ASSY DVD DOOR ASSY 1 3 1 1 18353 SHOULDER SCREW-HEAT SPREADER 3 18035 HEAT SINK ASSY 3 18415 PAN HEAD SCREW M2.5 X 8 -BLACK 19 Page 8 of 106 Revision A01 DellTM XFR D630 Fully Rugged Notebook Service Manual PC Card Slot c.
Remove the PC Card or Express Card. d. Then close the protective door. 1.4 Screw Chart SCREW IMAGE PART NUMBER DESCRIPTION 18114 SHOULDER SCREW M2.5 18815 XFR LCD ASSY TOUCH SCREEN Qty/Assy Total Qty 6 6 18279 CHEESE HEAD SCREW M1.2 X 3 18806 18808 18812 AV DOOR ASSY VGA DOOR ASSY DVD DOOR ASSY 1 3 1 1 18353 SHOULDER SCREW-HEAT SPREADER 3 18035 HEAT SINK ASSY 3 18415 PAN HEAD SCREW M2.5 X 8 -BLACK 19 Page 8 of 106 Revision A01 DellTM XFR D630 Fully Rugged Notebook Service Manual PC Card Slot c.
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DellTM XFR D630 Fully Rugged Notebook Service Manual 18815 XFR LCD ASSY TOUCH SCREEN 4 18802 PALMREST ASSY 11 18043 ASSY HANDLE WITH HOLDER 2 18619 LCD LATCH ASSY 2 18416 18044 18824 SCR,M3X14,PHH,MSCR,ZPS,XFR ASSY HANDLE SHOULDER STRAP ASSY 8 6 2 18417 PAN HEAD SCREW M2 X 12 -BLACK 7 18815 XFR LCD ASSY TOUCH SCREEN 7 18419 PAN HEAD...
DellTM XFR D630 Fully Rugged Notebook Service Manual 18815 XFR LCD ASSY TOUCH SCREEN 4 18802 PALMREST ASSY 11 18043 ASSY HANDLE WITH HOLDER 2 18619 LCD LATCH ASSY 2 18416 18044 18824 SCR,M3X14,PHH,MSCR,ZPS,XFR ASSY HANDLE SHOULDER STRAP ASSY 8 6 2 18417 PAN HEAD SCREW M2 X 12 -BLACK 7 18815 XFR LCD ASSY TOUCH SCREEN 7 18419 PAN HEAD...
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DellTM XFR D630 Fully Rugged Notebook Service Manual 18806 18810 18804 18807 18811 18623 18424 18043 18425 18043 18044 18426 18806 18808 18812 18802 18618 AV DOOR ASSY HDD DOOR ASSY FAN COVER BATTERY DOOR ASSY DOCKING DOOR ASSY KEYBOARD ASSY CSK SCREW M3 X 10 -BLACK ASSY HANDLE WITH HOLDER CSK SCREW M2 X 10 -BLACK ASSY HANDLE WITH HOLDER ASSY HANDLE CSK SCREW M2 X 3 -BLACK AV DOOR ASSY VGA DOOR ASSY DVD DOOR ASSY PALMREST ASSY AV DOOR COVER ASSY 4 2 4 2 6 4 4 4 4 2 2 2 2 10 2 2 2 18427 CSK SCREW M2.5 X 6 -BLACK 3 Page 10 of 106 Revision A01
DellTM XFR D630 Fully Rugged Notebook Service Manual 18806 18810 18804 18807 18811 18623 18424 18043 18425 18043 18044 18426 18806 18808 18812 18802 18618 AV DOOR ASSY HDD DOOR ASSY FAN COVER BATTERY DOOR ASSY DOCKING DOOR ASSY KEYBOARD ASSY CSK SCREW M3 X 10 -BLACK ASSY HANDLE WITH HOLDER CSK SCREW M2 X 10 -BLACK ASSY HANDLE WITH HOLDER ASSY HANDLE CSK SCREW M2 X 3 -BLACK AV DOOR ASSY VGA DOOR ASSY DVD DOOR ASSY PALMREST ASSY AV DOOR COVER ASSY 4 2 4 2 6 4 4 4 4 2 2 2 2 10 2 2 2 18427 CSK SCREW M2.5 X 6 -BLACK 3 Page 10 of 106 Revision A01
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DellTM XFR D630 Fully Rugged Notebook Service Manual 18808 18812 18428 18815 18808 18802 18813 18814 18429 18810 18807 18630 18809 18631 18632 18628 18444 18815 18803 VGA DOOR ASSY DVD DOOR ASSY CSK SCREW M2 X 8 -BLACK XFR LCD ASSY TOUCH SCREEN VGA DOOR ASSY PALMREST ASSY RJ DOOR ASSY USB PLASTIC DOOR ASSY CSK SCREW M2 X 6 -BLACK HDD DOOR ASSY BATTERY DOOR ASSY USB SIDE DOOR ASSY DIMMS DOOR ASSY POWER DOOR ASSY PCMCIA DOOR ASSY RUBBER KEYBOARD ASSY SCR,M2.5X5,PHH,TF,BCS XFR LCD ASSY TOUCH SCREEN MOTHERBOARD TO CHASSIS 1 2 2 2 10 2 2 2 2 2 2 30 4 2 3 15 10 6 4 Page 11 of 106 Revision A01
DellTM XFR D630 Fully Rugged Notebook Service Manual 18808 18812 18428 18815 18808 18802 18813 18814 18429 18810 18807 18630 18809 18631 18632 18628 18444 18815 18803 VGA DOOR ASSY DVD DOOR ASSY CSK SCREW M2 X 8 -BLACK XFR LCD ASSY TOUCH SCREEN VGA DOOR ASSY PALMREST ASSY RJ DOOR ASSY USB PLASTIC DOOR ASSY CSK SCREW M2 X 6 -BLACK HDD DOOR ASSY BATTERY DOOR ASSY USB SIDE DOOR ASSY DIMMS DOOR ASSY POWER DOOR ASSY PCMCIA DOOR ASSY RUBBER KEYBOARD ASSY SCR,M2.5X5,PHH,TF,BCS XFR LCD ASSY TOUCH SCREEN MOTHERBOARD TO CHASSIS 1 2 2 2 10 2 2 2 2 2 2 30 4 2 3 15 10 6 4 Page 11 of 106 Revision A01
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DellTM XFR D630 Fully Rugged Notebook Service Manual 18451 18802 18477 18802 18043 18803 18819 18517 18044 18535 18623 18816 18539 18629 18550 18824 PAN HEAD SCREW M2 X 8-BLACK PALMREST ASSY PANHEAD SCREW M2X4 PALMREST ASSY ASSY HANDLE WITH HOLDER RF PASS THROUGH LCD TOP COVER ASSY SCR,M3X6,PHH,MSCR,ZPS,XFR ASSY HANDLE CSK CAPTIVE SCREW M2 X 6 KEYBOARD ASSY HINGE COVER ASSY PAN HEAD SCREW M3 X 14 -BLACK STYLUS KIT ASSY PAN HEAD SCREW M3 X 22 -BLACK SHOULDER STRAP ASSY 1 1 1 9 4 2 2 2 2 19 15 4 1 1 2 2 18590 SCREW,KYBD BLK, PAN HEAD M2X3 19 Page 12 of 106 Revision A01
DellTM XFR D630 Fully Rugged Notebook Service Manual 18451 18802 18477 18802 18043 18803 18819 18517 18044 18535 18623 18816 18539 18629 18550 18824 PAN HEAD SCREW M2 X 8-BLACK PALMREST ASSY PANHEAD SCREW M2X4 PALMREST ASSY ASSY HANDLE WITH HOLDER RF PASS THROUGH LCD TOP COVER ASSY SCR,M3X6,PHH,MSCR,ZPS,XFR ASSY HANDLE CSK CAPTIVE SCREW M2 X 6 KEYBOARD ASSY HINGE COVER ASSY PAN HEAD SCREW M3 X 14 -BLACK STYLUS KIT ASSY PAN HEAD SCREW M3 X 22 -BLACK SHOULDER STRAP ASSY 1 1 1 9 4 2 2 2 2 19 15 4 1 1 2 2 18590 SCREW,KYBD BLK, PAN HEAD M2X3 19 Page 12 of 106 Revision A01
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If present, remove the device locking screw from the bottom of 106 Revision A01 Page 13 of the computer. 2. DellTM XFR D630 Fully Rugged Notebook Service Manual 18815 XFR LCD ASSY TOUCH SCREEN 8 18802 PALMREST ASSY 2 18803 CARD CAGE ON BASE CHASSIS 4 18623 KEYBOARD ASSY 3 18823 MOTHERBOARD ASSY 2 18591 18802 PAN HEAD SCREW M2....
If present, remove the device locking screw from the bottom of 106 Revision A01 Page 13 of the computer. 2. DellTM XFR D630 Fully Rugged Notebook Service Manual 18815 XFR LCD ASSY TOUCH SCREEN 8 18802 PALMREST ASSY 2 18803 CARD CAGE ON BASE CHASSIS 4 18623 KEYBOARD ASSY 3 18823 MOTHERBOARD ASSY 2 18591 18802 PAN HEAD SCREW M2....
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...hard drives from the computer when the drive is on the new hard drive. Pull the device out of 106 Revision A01 NOTE: Dell does not guarantee compatibility or provide support for your computer to install the Microsoft® Windows® operating system. To install a ... below. You also need the Operating System media to install the drivers and utilities on , in standby mode, or in the XFR D630 User's Guide. DellTM XFR D630 Fully Rugged Notebook Service Manual 1 Optical drive 2 Device Latch release 4. To replace the hard drive in Before You Begin. 96H 2. even a...
...hard drives from the computer when the drive is on the new hard drive. Pull the device out of 106 Revision A01 NOTE: Dell does not guarantee compatibility or provide support for your computer to install the Microsoft® Windows® operating system. To install a ... below. You also need the Operating System media to install the drivers and utilities on , in standby mode, or in the XFR D630 User's Guide. DellTM XFR D630 Fully Rugged Notebook Service Manual 1 Optical drive 2 Device Latch release 4. To replace the hard drive in Before You Begin. 96H 2. even a...
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If the 2 optional screws that secure the quarter-turn , towards the 'unlock' icon, to step 4. 4. If the 2 security screws are installed, remove the 2 screws on the latches on the hard disk drive compartment using a #1 Philips screw driver. DellTM XFR D630 Fully Rugged Notebook Service Manual 3. Page 15 of 106 Revision A01 Lift each latch, and turn each a quarter-turn latches are not installed, proceed to release the latching mechanism.
If the 2 optional screws that secure the quarter-turn , towards the 'unlock' icon, to step 4. 4. If the 2 security screws are installed, remove the 2 screws on the latches on the hard disk drive compartment using a #1 Philips screw driver. DellTM XFR D630 Fully Rugged Notebook Service Manual 3. Page 15 of 106 Revision A01 Lift each latch, and turn each a quarter-turn latches are not installed, proceed to release the latching mechanism.
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... compartment. Locate the tab on the hard disk drive and pull it in the computer, store it back to slide the drive into place. DellTM XFR D630 Fully Rugged Notebook Service Manual 5. Remove the new drive from the motherboard. 7.
... compartment. Locate the tab on the hard disk drive and pull it in the computer, store it back to slide the drive into place. DellTM XFR D630 Fully Rugged Notebook Service Manual 5. Remove the new drive from the motherboard. 7.
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... stylus clip, follow the directions provided in the sections below. 1 Stylus housing 2 Stylus and stylus tether 3 Stylus clip (for your XFR D630 is configured with the quarter-turn latches. 11. Use the Operating System CD to install the operating system for your computer (see the... Drivers and Utilities CD to allow for information). 12. The Touch Screen Display is fully seated. 10. DellTM XFR D630 Fully Rugged Notebook Service Manual 9. If your computer (see the XFR D630 User's Guide for right or left-handed use. 4.1 Replacing the Stylus Clip Page 17 of 106 Revision A01
... stylus clip, follow the directions provided in the sections below. 1 Stylus housing 2 Stylus and stylus tether 3 Stylus clip (for your XFR D630 is configured with the quarter-turn latches. 11. Use the Operating System CD to install the operating system for your computer (see the... Drivers and Utilities CD to allow for information). 12. The Touch Screen Display is fully seated. 10. DellTM XFR D630 Fully Rugged Notebook Service Manual 9. If your computer (see the XFR D630 User's Guide for right or left-handed use. 4.1 Replacing the Stylus Clip Page 17 of 106 Revision A01
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The stylus clip provides an eyelet into which the stylus tether can be routed to attach the stylus and stylus tether to the notebook 1 Handle cover 2 Stylus clip Close Up View of Installed Stylus Clip 3 Screw CAUTION: Care is needed when installing this raised metal part of ... loosened screw. 3. Loosen the screw on the left -handed use. 2. Note that the stylus clip can easily cut or injure yourself. DellTM XFR D630 Fully Rugged Notebook Service Manual The stylus clip is installed the opposite way, this clip. If the clip is installed on the handle assembly's end screw on...
The stylus clip provides an eyelet into which the stylus tether can be routed to attach the stylus and stylus tether to the notebook 1 Handle cover 2 Stylus clip Close Up View of Installed Stylus Clip 3 Screw CAUTION: Care is needed when installing this raised metal part of ... loosened screw. 3. Loosen the screw on the left -handed use. 2. Note that the stylus clip can easily cut or injure yourself. DellTM XFR D630 Fully Rugged Notebook Service Manual The stylus clip is installed the opposite way, this clip. If the clip is installed on the handle assembly's end screw on...
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... and tether to the tether. 4. Place the free end of 106 Revision A01 Pull the stylus and tether through the loop until tight. 5 Handle The XFR D630 is required. Page 19 of the tether through the loop until the stylus is now attached to the stylus clip: a. Pull the stylus and tether...
... and tether to the tether. 4. Place the free end of 106 Revision A01 Pull the stylus and tether through the loop until tight. 5 Handle The XFR D630 is required. Page 19 of the tether through the loop until the stylus is now attached to the stylus clip: a. Pull the stylus and tether...
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DellTM XFR D630 Fully Rugged Notebook Service Manual 1 Main handle assembly 2 Handle cover (2) 5.1 Removing the Handle 1. Remove the 6 screws (3 on each side) that secure the handle to the handle brackets. 3. Page ...20 of the handle assembly that secure the main handle assembly. 5.2 Installing the Handle 1. Remove the 4 screws (2 on each side) on the top of the XFR D630...
DellTM XFR D630 Fully Rugged Notebook Service Manual 1 Main handle assembly 2 Handle cover (2) 5.1 Removing the Handle 1. Remove the 6 screws (3 on each side) that secure the handle to the handle brackets. 3. Page ...20 of the handle assembly that secure the main handle assembly. 5.2 Installing the Handle 1. Remove the 4 screws (2 on each side) on the top of the XFR D630...
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.... 2. Remove the Comms Door from the notebook. Secure the handle covers over the main handle assembly ends as shown. 5. If your XFR D630 is located on each of the handle covers over the main handle assembly and to the XFR D630 with the optional Touch Screen, please refer ... panel and protects the RJ-45 and RJ-11 connectors. 6.1.1 Removing the Comms Door 1. DellTM XFR D630 Fully Rugged Notebook Service Manual 4. Align each side). 6 Port Covers The XFR D630 utilizes port covers to Replacing the 97H Stylus Clip for instructions regarding installing the stylus clip onto one side...
.... 2. Remove the Comms Door from the notebook. Secure the handle covers over the main handle assembly ends as shown. 5. If your XFR D630 is located on each of the handle covers over the main handle assembly and to the XFR D630 with the optional Touch Screen, please refer ... panel and protects the RJ-45 and RJ-11 connectors. 6.1.1 Removing the Comms Door 1. DellTM XFR D630 Fully Rugged Notebook Service Manual 4. Align each side). 6 Port Covers The XFR D630 utilizes port covers to Replacing the 97H Stylus Clip for instructions regarding installing the stylus clip onto one side...