Motor Locks - English
Page 2
... from machine and turn pulley back to stop position (100 degrees). Cycle the trimmer with needle and retighten screws. o Replace bent needle. Needle hit the hoop while sewing o Loosen the needle holding setscrew of the hole in the needle plate. Rotate pulley to align with the button on the plate and...position try manually moving knife not to be able to stop position (100 degrees). If not, loosen the two screws that is stuck in the hoop. Moving knife is aligned with your fingers. Motor Locks - Needle hitting needle plate o Adjust the alignment of 3 This build up .
... from machine and turn pulley back to stop position (100 degrees). Cycle the trimmer with needle and retighten screws. o Replace bent needle. Needle hit the hoop while sewing o Loosen the needle holding setscrew of the hole in the needle plate. Rotate pulley to align with the button on the plate and...position try manually moving knife not to be able to stop position (100 degrees). If not, loosen the two screws that is stuck in the hoop. Moving knife is aligned with your fingers. Motor Locks - Needle hitting needle plate o Adjust the alignment of 3 This build up .
Upper Thread Breaks - English
Page 1
... sliding surface of the rotary hook o Smooth scratches or replace rotary hook • Poor quality thread o Replace thread • Fabric is not taut in the hoop o Re-hoop garment
... sliding surface of the rotary hook o Smooth scratches or replace rotary hook • Poor quality thread o Replace thread • Fabric is not taut in the hoop o Re-hoop garment
Quick Reference Guide - English
Page 2
... button while turning the power ON CLEAR When asked "Do you wish to change . CLEAR END Press CLEAR to toggle between sewing position and hoop feed position MOVING THE NEEDLE CASE NEEDLE SELECT To enter the NEEDLE SELECT mode To move through a design after you have started sewing you must... To EXIT the edit mode To return to the above display with changes in 6 # the gray box SETTING HOOP FEED POSITION HOOP FEED Press HOOP FEED to move the frame to the current HOOP FEED position If you want to correct registration ERASE ALL DESIGNS / HARD RESET Turn the power OFF on the...
... button while turning the power ON CLEAR When asked "Do you wish to change . CLEAR END Press CLEAR to toggle between sewing position and hoop feed position MOVING THE NEEDLE CASE NEEDLE SELECT To enter the NEEDLE SELECT mode To move through a design after you have started sewing you must... To EXIT the edit mode To return to the above display with changes in 6 # the gray box SETTING HOOP FEED POSITION HOOP FEED Press HOOP FEED to move the frame to the current HOOP FEED position If you want to correct registration ERASE ALL DESIGNS / HARD RESET Turn the power OFF on the...
Parts Manual - English
Page 72
f---:-.27 7 3X67 :-: Hoop 3 X6 assembly 60X86 S09848-001 43x118.5 157340-101 0 7 '.1 .1 7 77 1:.: 120X 135 S32220-001 Hoop assembly for thick materials •:, S' :I - 3.57/NutM3.57 121765-001 021670-202 - 65 - clan*J11 / For supply> • ".:/v ';;3.57/serew 3.57 • 11- 7 I . 7'7 7 , HA:, si Embroidery hoop (HA) assembly 128 X 162 S31172-001 ------ M 4, 7 i'• P 3 v 7: _ Magnet clamp -e-c--
f---:-.27 7 3X67 :-: Hoop 3 X6 assembly 60X86 S09848-001 43x118.5 157340-101 0 7 '.1 .1 7 77 1:.: 120X 135 S32220-001 Hoop assembly for thick materials •:, S' :I - 3.57/NutM3.57 121765-001 021670-202 - 65 - clan*J11 / For supply> • ".:/v ';;3.57/serew 3.57 • 11- 7 I . 7'7 7 , HA:, si Embroidery hoop (HA) assembly 128 X 162 S31172-001 ------ M 4, 7 i'• P 3 v 7: _ Magnet clamp -e-c--
Service Manual
Page 5
...and the stop position signal (Use the Snyc. Adjusting the overtravel sensor and flat hoop stopper using home position plate 77 5-9. Electric components 91 7-1. LCD module assembly 99 BAS-401- 412A • 416A- function in the test mode.) 76 5-8. BES-1210AC... in flat mode) 86 6. Machine motor circuit board 93 7-4. SOL. (solenoid) function 67 5-6-6. Adjusting the flat hoop stoppers (only possible in flat mode) 83 ■ BAS-401 • 416A • BES-1210AC 84 5-9-5. Feed guide mechanism 89 6-3. Circuit board locations 91 7-2. Memory ...
...and the stop position signal (Use the Snyc. Adjusting the overtravel sensor and flat hoop stopper using home position plate 77 5-9. Electric components 91 7-1. LCD module assembly 99 BAS-401- 412A • 416A- function in the test mode.) 76 5-8. BES-1210AC... in flat mode) 86 6. Machine motor circuit board 93 7-4. SOL. (solenoid) function 67 5-6-6. Adjusting the flat hoop stoppers (only possible in flat mode) 83 ■ BAS-401 • 416A • BES-1210AC 84 5-9-5. Feed guide mechanism 89 6-3. Circuit board locations 91 7-2. Memory ...
Service Manual
Page 61
... the carriage hits right and left will be moved for the predetermined amount from the home position in order to the following keys Key Flat hoop Predetermined stopper travel distance Il• +X limit 77.1 mm 182.1 mm 4 -X limit 77.1 mm 182.1 mm Press the or < 4 > key. The sensor ...the carriage and stoppers at the front Ov. This function is selected to hit the flat hoop stopers. Travel function • This is used to a black circle. BAS-401.412A 416A BES-1210AC 54 The hoop will be moved, and the display on the display will change to adjust the positions ...
... the carriage hits right and left will be moved for the predetermined amount from the home position in order to the following keys Key Flat hoop Predetermined stopper travel distance Il• +X limit 77.1 mm 182.1 mm 4 -X limit 77.1 mm 182.1 mm Press the or < 4 > key. The sensor ...the carriage and stoppers at the front Ov. This function is selected to hit the flat hoop stopers. Travel function • This is used to a black circle. BAS-401.412A 416A BES-1210AC 54 The hoop will be moved, and the display on the display will change to adjust the positions ...
Service Manual
Page 62
...the white circle is changed to a black circle at the *** position. Memory OK! will appear during checking but this function is not error. The hoop will appear. Memory Check As soon as this is selected, checking will start, and the display on the memory expansion board. Checking results [When ...all static RAM chips (No. 1-6) are normal] [Memory NG! If the memory expansion board is used to the test mode menu. 55 BAS-401 - 412A - 416A ES-1210AC No. =****** E N D [When no chip is not normal] Number for static RAM for which something is pressed again, ...
...the white circle is changed to a black circle at the *** position. Memory OK! will appear during checking but this function is not error. The hoop will appear. Memory Check As soon as this is selected, checking will start, and the display on the memory expansion board. Checking results [When ...all static RAM chips (No. 1-6) are normal] [Memory NG! If the memory expansion board is used to the test mode menu. 55 BAS-401 - 412A - 416A ES-1210AC No. =****** E N D [When no chip is not normal] Number for static RAM for which something is pressed again, ...
Service Manual
Page 64
... to return to check the following: • Needle bar case position signal ROT • Cap frame switch SPortA Check MSB0000 *0*LSB 1 I' Cap frame switch (1 = flat hoop, 0 = cap frame) Either 0 or 1 is displayed. 57 BAS-401 . 412A. 416A BES-1210AC
... to return to check the following: • Needle bar case position signal ROT • Cap frame switch SPortA Check MSB0000 *0*LSB 1 I' Cap frame switch (1 = flat hoop, 0 = cap frame) Either 0 or 1 is displayed. 57 BAS-401 . 412A. 416A BES-1210AC
Service Manual
Page 72
...1. The hoop will be ...mm 182.1 mm Press the or key. If the sensor is shielded after the hoop is moved, the white circle indicating the position of the pressed key in 0.1...Press the or key. The hoop will change . (0 always appears.) * Flat hoop stoppers allocated to shield the cap frame overtravel sensor. The hoop will be moved, and the ...the left stoppers on the rear Where there is pressed, the hoop will be moved for length on the display will be moved in... hoop stoppers. This function is used to hit the flat hoop stopers. The sensor signal does not change . 65...
...1. The hoop will be ...mm 182.1 mm Press the or key. If the sensor is shielded after the hoop is moved, the white circle indicating the position of the pressed key in 0.1...Press the or key. The hoop will change . (0 always appears.) * Flat hoop stoppers allocated to shield the cap frame overtravel sensor. The hoop will be moved, and the ...the left stoppers on the rear Where there is pressed, the hoop will be moved for length on the display will be moved in... hoop stoppers. This function is used to hit the flat hoop stopers. The sensor signal does not change . 65...
Service Manual
Page 73
... soon as this function is changed to check static RAM chips (No. 1-6) on the left will start, and the display on the memory expansion board. BAS-401 • 412A • 416A • BES-1210AC 66 Checking Memory Memory Complete! Ov. END .., Press the < END> key to return to ...Press the key. Memory No. ****** [When no chip is not normal] Number for static RAM for which something is pressed again, the hoop will appear. The hoop will be moved to the home position, and the test mode menu will be deleted. Memory function - When the key is wrong will appear...
... soon as this function is changed to check static RAM chips (No. 1-6) on the left will start, and the display on the memory expansion board. BAS-401 • 412A • 416A • BES-1210AC 66 Checking Memory Memory Complete! Ov. END .., Press the < END> key to return to ...Press the key. Memory No. ****** [When no chip is not normal] Number for static RAM for which something is pressed again, the hoop will appear. The hoop will be moved to the home position, and the test mode menu will be deleted. Memory function - When the key is wrong will appear...
Service Manual
Page 74
Key Thread trimming Hoop feed Needle set Needle select A V Function Sets thread trimmer solenoid on each to the test mode menu. 67 BAS-401 - 412A 416A BES-1210AC P_ ROM Ver. 5-6-4. SOL. (solenoid) function • This is already lowered-) Press the key to return to ON for 2 seconds, ...
Key Thread trimming Hoop feed Needle set Needle select A V Function Sets thread trimmer solenoid on each to the test mode menu. 67 BAS-401 - 412A 416A BES-1210AC P_ ROM Ver. 5-6-4. SOL. (solenoid) function • This is already lowered-) Press the key to return to ON for 2 seconds, ...
Service Manual
Page 76
Selection key Thread trimming Hoop feed Needle set Needle select Thread sensor Port name S_PORTA S _ PORTB Details Input signal level for portA on 1O circuit board Input signal level for ... appear. _ Port MSB • Check LSB Checking switches and sensors • Press the key allocated the port you want to the test mode menu. 69 BAS-401 412A - 416A BES-1210AC Port function • Settings of DIP switches on or off), the corresponding bit number will appear when the key is...
Selection key Thread trimming Hoop feed Needle set Needle select Thread sensor Port name S_PORTA S _ PORTB Details Input signal level for portA on 1O circuit board Input signal level for ... appear. _ Port MSB • Check LSB Checking switches and sensors • Press the key allocated the port you want to the test mode menu. 69 BAS-401 412A - 416A BES-1210AC Port function • Settings of DIP switches on or off), the corresponding bit number will appear when the key is...
Service Manual
Page 77
...switch. 0 Checking S _ PORT _ A This is used to check the following : • X- S _ Port _A Check MSB 00001*0* LSB It Cap frame switch (1 = flat hoop, 0 = cap frame) Either 0 or 1 is displayed. correct position.) (0 = Needle is positioned deviated from above the hole in the needle plate.) 1 is always displayed. } ..., 0 = ON) Needle up sensor (1 = OFF, 0 = ON) Timing pulse (1 and 0 are alternated between every pulse.) Needle down signal (1 = ON, 0 = OFF) BAS-401 •412A • 416A • BES-1210AC 70 Needle bar case position ROT signal (1 = Needle is displayed.
...switch. 0 Checking S _ PORT _ A This is used to check the following : • X- S _ Port _A Check MSB 00001*0* LSB It Cap frame switch (1 = flat hoop, 0 = cap frame) Either 0 or 1 is displayed. correct position.) (0 = Needle is positioned deviated from above the hole in the needle plate.) 1 is always displayed. } ..., 0 = ON) Needle up sensor (1 = OFF, 0 = ON) Timing pulse (1 and 0 are alternated between every pulse.) Needle down signal (1 = ON, 0 = OFF) BAS-401 •412A • 416A • BES-1210AC 70 Needle bar case position ROT signal (1 = Needle is displayed.
Service Manual
Page 82
...should change to page 62). BES-1210AC Adjusting the stop signal circle should output the following: • Stop position signal (5) mark will beep. 75 BAS-401 - 412A -416A- At this time, the stop position signal (Use the Sync function in the test mode (referring to black. •...1+1.MIN STOP POSITION = 100 92.5° [ Sync T = OD = OS 2. When the machine is in the rotation direction to set the stop position, and synchronize hoop motion. Turn the pulley in the jump condition (stopped raised) and its thread take-up stops at the same position as the remaining eight ones...
...should change to page 62). BES-1210AC Adjusting the stop signal circle should output the following: • Stop position signal (5) mark will beep. 75 BAS-401 - 412A -416A- At this time, the stop position signal (Use the Sync function in the test mode (referring to black. •...1+1.MIN STOP POSITION = 100 92.5° [ Sync T = OD = OS 2. When the machine is in the rotation direction to set the stop position, and synchronize hoop motion. Turn the pulley in the jump condition (stopped raised) and its thread take-up stops at the same position as the remaining eight ones...
Service Manual
Page 87
Cap frame overtravel sensor and flat hoop stopper positions. 5-9-2. home position Plate BAS-401 412A • 416A • BES-1210AC 80 Consult with your dealer. NOTE The home position plate is an optional part. Adjusting the overtravel sensor and flat hoop stopper using the home position plate • The sensor and stoppers are used...
Cap frame overtravel sensor and flat hoop stopper positions. 5-9-2. home position Plate BAS-401 412A • 416A • BES-1210AC 80 Consult with your dealer. NOTE The home position plate is an optional part. Adjusting the overtravel sensor and flat hoop stopper using the home position plate • The sensor and stoppers are used...
Service Manual
Page 90
Adjusting the flat hoop stoppers (only possible in it is almost aligned with the carriage. Sensor = O > Length = 197.5 mm 1. The presser shaft will be raised, the home position plate ... at shipping so that they can make contact with the needle tip, and the presser shaft will be lowered. Do not change this clearance. 83 BAS-401 - 412A • 416A BES-1210AC END • Ov. NOTE After pressing the < ♦ > key, the carriage will be moved 197.5 mm to the rear...
Adjusting the flat hoop stoppers (only possible in it is almost aligned with the carriage. Sensor = O > Length = 197.5 mm 1. The presser shaft will be raised, the home position plate ... at shipping so that they can make contact with the needle tip, and the presser shaft will be lowered. Do not change this clearance. 83 BAS-401 - 412A • 416A BES-1210AC END • Ov. NOTE After pressing the < ♦ > key, the carriage will be moved 197.5 mm to the rear...
Service Manual
Page 93
... home position plate will be moved 197.5 mm to the rear, and the presser shaft will be lowered. Press the < END> key. Adjusting the flat hoop stoppers (only possible in it is a 1 mm or more clearance between the stoppers at shipping so that they can make contact with the needle tip... set at the front and the carriage. This is a reference point for the X- Sensor = 0 stoppe 3. NOTE After pressing the key, the carriage will be lowered. 2. BAS-401 • 412A • 416A • BES-1210AC 86 END Ov. Do not change this clearance. 5-9-6.
... home position plate will be moved 197.5 mm to the rear, and the presser shaft will be lowered. Press the < END> key. Adjusting the flat hoop stoppers (only possible in it is a 1 mm or more clearance between the stoppers at shipping so that they can make contact with the needle tip... set at the front and the carriage. This is a reference point for the X- Sensor = 0 stoppe 3. NOTE After pressing the key, the carriage will be lowered. 2. BAS-401 • 412A • 416A • BES-1210AC 86 END Ov. Do not change this clearance. 5-9-6.
Service Manual
Page 117
... can be specified in 4 digits, the minimum unit being 0.01 inches. DIP switch functions on , the total length of a pattern or the set and confirm hoop feed point (IiiOP: X 10.00 " Y 15.00 " BAS-401 412A 416A - DIP switch functions ■...
... can be specified in 4 digits, the minimum unit being 0.01 inches. DIP switch functions on , the total length of a pattern or the set and confirm hoop feed point (IiiOP: X 10.00 " Y 15.00 " BAS-401 412A 416A - DIP switch functions ■...
Service Manual
Page 119
In In this key to set the thread trimming between characters (Brother format) to the area size. SW4 . . . . NOTE Do not take out the floppy disk ... will be set to wide area size (360 x 85 mm). is selected by switching DIP switch 3. SW8 . . . . BAS-401 412A • 416A. BES-1210AC 112 /3. o SW3 = ON When the entered data is one pattern, the needle location will...sewing until it is used to set the power mode for embroidery hoop feed. ) o SW7 = ON This sets the power mode for hoop feed to set the size for hoop feed to turn inching on or off after thread trimming. ) ...
In In this key to set the thread trimming between characters (Brother format) to the area size. SW4 . . . . NOTE Do not take out the floppy disk ... will be set to wide area size (360 x 85 mm). is selected by switching DIP switch 3. SW8 . . . . BAS-401 412A • 416A. BES-1210AC 112 /3. o SW3 = ON When the entered data is one pattern, the needle location will...sewing until it is used to set the power mode for embroidery hoop feed. ) o SW7 = ON This sets the power mode for hoop feed to set the size for hoop feed to turn inching on or off after thread trimming. ) ...
Service Manual
Page 120
• BAS-401 • BAS-416A • BES-1210AC 7-16-2. To display the hoop name for the tape reader or editing system to 4800 bps (The speed can ...embroidery data while embroidering To display the embroidering speed while embroidering To set normal power mode To set Power Up hoop feed mode To set to 19600 bps when SW7 is ON) To store data of floppy disk in the... and sew data of the machine should be stored in conjunction with SW1 To display Japanese To display English 113 BAS-401 412A -416A• BES-1210AC Do not take out the floppy disk from the floppy disk drive during ...
• BAS-401 • BAS-416A • BES-1210AC 7-16-2. To display the hoop name for the tape reader or editing system to 4800 bps (The speed can ...embroidery data while embroidering To display the embroidering speed while embroidering To set normal power mode To set Power Up hoop feed mode To set to 19600 bps when SW7 is ON) To store data of floppy disk in the... and sew data of the machine should be stored in conjunction with SW1 To display Japanese To display English 113 BAS-401 412A -416A• BES-1210AC Do not take out the floppy disk from the floppy disk drive during ...