Owners Manual
Page 7
... MAINTENANCE AND MINOR REPAIR ...6-1 PERIODIC MAINTENANCE ...6-1 Owner's tool kit ...6-1 Periodic maintenance chart for the emission control system ...6-3 General maintenance and lubrication chart ...6-4 Checking the spark plugs ...6-8 Canister (for California only) ...6-9 Engine oil and oil filter cartridge ...6-9 Transfer case oil ...6-12 Replacing the air filter elements ...6-13 Checking the throttle cable free play ...6-16 Valve clearance ...6-17 Tires ...6-17 Cast wheels ...6-19 Accessories and replacement parts ...6-20 Adjusting the clutch lever free play ...6-20 Adjusting the brake...
... MAINTENANCE AND MINOR REPAIR ...6-1 PERIODIC MAINTENANCE ...6-1 Owner's tool kit ...6-1 Periodic maintenance chart for the emission control system ...6-3 General maintenance and lubrication chart ...6-4 Checking the spark plugs ...6-8 Canister (for California only) ...6-9 Engine oil and oil filter cartridge ...6-9 Transfer case oil ...6-12 Replacing the air filter elements ...6-13 Checking the throttle cable free play ...6-16 Valve clearance ...6-17 Tires ...6-17 Cast wheels ...6-19 Accessories and replacement parts ...6-20 Adjusting the clutch lever free play ...6-20 Adjusting the brake...
Owners Manual
Page 11
... position limits the freedom of movement of the operator, passenger, accessories and cargo must be as lightweight as those provided under "Loading" when mounting accessories. SAFETY INFORMATION Loading The total weight of the opera- 1 1-3 Make sure to the handlebar, front fork, or front fender. G Shifting weights can create unstable handling or a slow steering response. Use extreme caution when selecting and installing...
... position limits the freedom of movement of the operator, passenger, accessories and cargo must be as lightweight as those provided under "Loading" when mounting accessories. SAFETY INFORMATION Loading The total weight of the opera- 1 1-3 Make sure to the handlebar, front fork, or front fender. G Shifting weights can create unstable handling or a slow steering response. Use extreme caution when selecting and installing...
Owners Manual
Page 12
... lights or engine power. When transporting the motorcycle in a closed area. If any length of the motorcycle's electrical system, an electric failure could result, which could catch fire. When parking the motorcycle, note the following: • The engine and exhaust system may leak out of the fuel tank. SAFETY INFORMATION tor and may cause loss of consciousness and death within a short time. If electrical accessories exceed the capacity...
... lights or engine power. When transporting the motorcycle in a closed area. If any length of the motorcycle's electrical system, an electric failure could result, which could catch fire. When parking the motorcycle, note the following: • The engine and exhaust system may leak out of the fuel tank. SAFETY INFORMATION tor and may cause loss of consciousness and death within a short time. If electrical accessories exceed the capacity...
Owners Manual
Page 18
... the key in, and then turn the key to "OFF", even if the engine stalls. EWA10060 WARNING ON All electrical circuits are supplied with power, and the meter lighting, taillight, license plate light and position lights come on until the key is turned to "OFF" or "LOCK" while the vehicle is started . Never turn it to the left. 2. INSTRUMENT AND CONTROL FUNCTIONS EAU10460 EAU10660 Main switch/steering lock OFF All electrical systems...
... the key in, and then turn the key to "OFF", even if the engine stalls. EWA10060 WARNING ON All electrical circuits are supplied with power, and the meter lighting, taillight, license plate light and position lights come on until the key is turned to "OFF" or "LOCK" while the vehicle is started . Never turn it to the left. 2. INSTRUMENT AND CONTROL FUNCTIONS EAU10460 EAU10660 Main switch/steering lock OFF All electrical systems...
Owners Manual
Page 19
... light " " Fuel level warning light " " Engine trouble warning light " " Left turn signal indicator light " " Neutral indicator light " " EAU11030 Turn signal indicator lights " " and " " The corresponding indicator light flashes when the turn signal switch is switched on. If the warning light does not come on for the fuel level detection circuit. When this occurs, refuel as soon as possible. EAU11361 will be checked by turning the key to "ON". When this occurs, have a Yamaha dealer check the electrical...
... light " " Fuel level warning light " " Engine trouble warning light " " Left turn signal indicator light " " Neutral indicator light " " EAU11030 Turn signal indicator lights " " and " " The corresponding indicator light flashes when the turn signal switch is switched on. If the warning light does not come on for the fuel level detection circuit. When this occurs, refuel as soon as possible. EAU11361 will be checked by turning the key to "ON". When this occurs, have a Yamaha dealer check the electrical...
Owners Manual
Page 22
... you are defective, the engine trouble warning light will come on and the clock display will self-cancel after it has returned to " ". Engine stop switch " 2. If the clock display indicates such an error code, note the code number, and then have a Yamaha dealer check the vehicle. Horn switch " " Right Turn signal switch " / " To signal a right-hand turn signal lights will indicate a two-digit error code (e.g., 11, 12, 13). Start switch " " / " 3-5
... you are defective, the engine trouble warning light will come on and the clock display will self-cancel after it has returned to " ". Engine stop switch " 2. If the clock display indicates such an error code, note the code number, and then have a Yamaha dealer check the vehicle. Horn switch " " Right Turn signal switch " / " To signal a right-hand turn signal lights will indicate a two-digit error code (e.g., 11, 12, 13). Start switch " " / " 3-5
Owners Manual
Page 23
... ignition circuit cut-off system. (See page 3-14.) The shift pedal is turned to starting the engine. INSTRUMENT AND CONTROL FUNCTIONS EAU12500 EAU12820 EAU12870 Horn switch " " Press this switch to crank the engine with the clutch lever when shifting the gears of the 5-speed constant-mesh transmission equipped on this motorcycle. 3-6 EAU12710 3 Start switch " " Push this switch to sound the horn. To engage the clutch, release the lever. EAU12660 Clutch lever Shift pedal Engine stop switch...
... ignition circuit cut-off system. (See page 3-14.) The shift pedal is turned to starting the engine. INSTRUMENT AND CONTROL FUNCTIONS EAU12500 EAU12820 EAU12870 Horn switch " " Press this switch to crank the engine with the clutch lever when shifting the gears of the 5-speed constant-mesh transmission equipped on this motorcycle. 3-6 EAU12710 3 Start switch " " Push this switch to sound the horn. To engage the clutch, release the lever. EAU12660 Clutch lever Shift pedal Engine stop switch...
Owners Manual
Page 30
... starting off system has been designed to an open the gas cylinder. G Always have a Yamaha dealer repair it if it may result from improper handling. INSTRUMENT AND CONTROL FUNCTIONS manufacturer cannot be held responsible for an explanation of the ignition circuit cut-off system.) EWA10240 below and have a Yamaha dealer service the shock absorber. G Do not tamper with or attempt to excessive gas pressure...
... starting off system has been designed to an open the gas cylinder. G Always have a Yamaha dealer repair it if it may result from improper handling. INSTRUMENT AND CONTROL FUNCTIONS manufacturer cannot be held responsible for an explanation of the ignition circuit cut-off system.) EWA10240 below and have a Yamaha dealer service the shock absorber. G Do not tamper with or attempt to excessive gas pressure...
Owners Manual
Page 36
... possible to start, release the start switch. In order for any control or function that the engine stop switch is up . Shift the transmission into the neutral position. Start the engine by pushing the start switch, wait a few seconds, then go off . Do not crank the engine more than 10 seconds on for the corresponding warning light circuit check. 2. ECA11560 CAUTION: The fuel level warning light and engine trouble warning light should be...
... possible to start, release the start switch. In order for any control or function that the engine stop switch is up . Shift the transmission into the neutral position. Start the engine by pushing the start switch, wait a few seconds, then go off . Do not crank the engine more than 10 seconds on for the corresponding warning light circuit check. 2. ECA11560 CAUTION: The fuel level warning light and engine trouble warning light should be...
Owners Manual
Page 37
... when the engine is running. Shifting CAUTION: G 1. The transmission is properly lubricated only when the engine is cold! Neutral position G Shifting gears lets you control the amount of time with the transmission in the illustration. Always use the clutch while changing gears to withstand the shock of its travel, and then slightly raise it. Even with the engine off, and do not tow the motorcycle for starting off , accelerating...
... when the engine is running. Shifting CAUTION: G 1. The transmission is properly lubricated only when the engine is cold! Neutral position G Shifting gears lets you control the amount of time with the transmission in the illustration. Always use the clutch while changing gears to withstand the shock of its travel, and then slightly raise it. Even with the engine off, and do not tow the motorcycle for starting off , accelerating...
Owners Manual
Page 42
PERIODIC MAINTENANCE AND MINOR REPAIR EAU17600 Periodic maintenance chart for damage. • Replace if necessary. √ 2 * Spark plugs √ Replace. √ Replace. √ 3 * Valve clearance Every 16000 mi (25000 km) 6 4 * Crankcase breather system Fuel injection √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ 5 * 6 * Exhaust system Evaporative emission control system (For California only) 7 * √ √ * Since these...
PERIODIC MAINTENANCE AND MINOR REPAIR EAU17600 Periodic maintenance chart for damage. • Replace if necessary. √ 2 * Spark plugs √ Replace. √ Replace. √ 3 * Valve clearance Every 16000 mi (25000 km) 6 4 * Crankcase breather system Fuel injection √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ 5 * 6 * Exhaust system Evaporative emission control system (For California only) 7 * √ √ * Since these...
Owners Manual
Page 45
... * Transfer case oil Change. √ Change. 6 23 * Front and rear brake switches Control cables √ √ √ √ √ √ √ √ √ √ √ √ 24 * 25 * Throttle grip housing and cable √ √ √ √ √ 26 * Lights, signals and switches √ √ √ √ √ * Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service. 6-6
... * Transfer case oil Change. √ Change. 6 23 * Front and rear brake switches Control cables √ √ √ √ √ √ √ √ √ √ √ √ 24 * 25 * Throttle grip housing and cable √ √ √ √ √ 26 * Lights, signals and switches √ √ √ √ √ * Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service. 6-6
Owners Manual
Page 47
... the engine. PERIODIC MAINTENANCE AND MINOR REPAIR EAU19642 Checking the spark plugs The spark plugs are important engine components, which should be tightened to the specified torque as soon as possible. 6 1. In addition, the condition of the spark plugs can reveal the condition of the correct torque is ridden normally), and all spark plugs installed in accordance with a wire thickness gauge and, if necessary, adjusted to specification.
... the engine. PERIODIC MAINTENANCE AND MINOR REPAIR EAU19642 Checking the spark plugs The spark plugs are important engine components, which should be tightened to the specified torque as soon as possible. 6 1. In addition, the condition of the spark plugs can reveal the condition of the correct torque is ridden normally), and all spark plugs installed in accordance with a wire thickness gauge and, if necessary, adjusted to specification.
Owners Manual
Page 51
Remove the engine oil filler cap, and then gradually fill the oil tank with a diesel specification of "CD" or oils of recommended engine oil through the filler hole, insert the dipstick, and then tighten the oil filler cap. 12. Make sure that no foreign material enters the crankcase. If any chemical additives. If oil is found, have a Yamaha dealer check and repair the vehicle. Do not use...
Remove the engine oil filler cap, and then gradually fill the oil tank with a diesel specification of "CD" or oils of recommended engine oil through the filler hole, insert the dipstick, and then tighten the oil filler cap. 12. Make sure that no foreign material enters the crankcase. If any chemical additives. If oil is found, have a Yamaha dealer check and repair the vehicle. Do not use...
Owners Manual
Page 56
... loosely packed items that can shift. PERIODIC MAINTENANCE AND MINOR REPAIR EAU21401 EAU21750 Valve clearance The valve clearance changes with the total weight of rider, passenger, cargo, and accessories approved for several characteristics of your vehicle, such as handling, braking, performance and safety. EWA10500 WARNING G 6 G The tire air pressure must be adjusted by a Yamaha dealer at the intervals specified in improper air-fuel mixture and/or engine noise. Securely pack your heaviest items...
... loosely packed items that can shift. PERIODIC MAINTENANCE AND MINOR REPAIR EAU21401 EAU21750 Valve clearance The valve clearance changes with the total weight of rider, passenger, cargo, and accessories approved for several characteristics of your vehicle, such as handling, braking, performance and safety. EWA10500 WARNING G 6 G The tire air pressure must be adjusted by a Yamaha dealer at the intervals specified in improper air-fuel mixture and/or engine noise. Securely pack your heaviest items...
Owners Manual
Page 61
... the rear brake light switch Checking the front and rear brake pads The front and rear brake pads must be checked for wear at the intervals specified in the hydraulic system. To make the brake light come on later, turn the adjusting nut in direction (a). If necessary, adjust the brake light switch as follows. If a brake pad has worn to disassemble the brake. PERIODIC MAINTENANCE AND MINOR REPAIR EWA10630 EAU22270 EAU22390 WARNING...
... the rear brake light switch Checking the front and rear brake pads The front and rear brake pads must be checked for wear at the intervals specified in the hydraulic system. To make the brake light come on later, turn the adjusting nut in direction (a). If necessary, adjust the brake light switch as follows. If a brake pad has worn to disassemble the brake. PERIODIC MAINTENANCE AND MINOR REPAIR EWA10630 EAU22270 EAU22390 WARNING...
Owners Manual
Page 72
...a fire. 4. Main fuse 2. Headlight fuse Signaling system fuse Ignition fuse Fuel injection system fuse Backup fuse (for odometer and clock) Auto-decompression fuse Spare fuse ECU fuse If the fuse immediately blows again, have a Yamaha dealer check the electrical system. 6-33 1. 2. 3. 4. 5. 6. 7. 8. PERIODIC MAINTENANCE AND MINOR REPAIR Specified fuses: Main fuse: 30.0 A Headlight fuse: 15.0 A Signaling system fuse: 10.0 A Ignition fuse: 10.0 A Fuel injection system fuse: 15.0 A ECU fuse: 10.0 A Auto-decompression fuse: 15.0 A Backup fuse: 7.5 A ECA10640 6. Install the battery cover...
...a fire. 4. Main fuse 2. Headlight fuse Signaling system fuse Ignition fuse Fuel injection system fuse Backup fuse (for odometer and clock) Auto-decompression fuse Spare fuse ECU fuse If the fuse immediately blows again, have a Yamaha dealer check the electrical system. 6-33 1. 2. 3. 4. 5. 6. 7. 8. PERIODIC MAINTENANCE AND MINOR REPAIR Specified fuses: Main fuse: 30.0 A Headlight fuse: 15.0 A Signaling system fuse: 10.0 A Ignition fuse: 10.0 A Fuel injection system fuse: 15.0 A ECU fuse: 10.0 A Auto-decompression fuse: 15.0 A Backup fuse: 7.5 A ECA10640 6. Install the battery cover...
Owners Manual
Page 82
... gear oil Quantity: 0.40 L (0.42 US qt) (0.35 Imp.qt) Weight: With oil and fuel: 295.0 kg (650 lb) Air filter: Air filter element: Oil-coated paper element Engine: Engine type: Air cooled 4-stroke, OHV Cylinder arrangement: V-type 2-cylinder Displacement: 1670.0 cm³ Bore × stroke: 97.0 × 113.0 mm (3.82 × 4.45 in) Compression ratio: 8.36 :1 Starting system: Electric starter Lubrication system: Dry sump Fuel: Recommended fuel: Unleaded gasoline only Fuel tank capacity...
... gear oil Quantity: 0.40 L (0.42 US qt) (0.35 Imp.qt) Weight: With oil and fuel: 295.0 kg (650 lb) Air filter: Air filter element: Oil-coated paper element Engine: Engine type: Air cooled 4-stroke, OHV Cylinder arrangement: V-type 2-cylinder Displacement: 1670.0 cm³ Bore × stroke: 97.0 × 113.0 mm (3.82 × 4.45 in) Compression ratio: 8.36 :1 Starting system: Electric starter Lubrication system: Dry sump Fuel: Recommended fuel: Unleaded gasoline only Fuel tank capacity...
Owners Manual
Page 84
SPECIFICATIONS Tail/brake light: LED Front turn signal/position light: 12 V, 23 W/8.0 W × 2 Rear turn signal light: 12 V, 21.0 W × 2 License plate light: 12 V, 3.8 W × 2 Meter lighting: LED Neutral indicator light: LED High beam indicator light: LED Turn signal indicator light: LED Fuel level warning light: LED Engine trouble warning light: LED Backup fuse: 7.5 A Auto-decompression fuse: 15.0 A Fuses: Main fuse: 30.0 A Headlight fuse: 15.0 A Signaling system fuse: 10.0 A Ignition fuse: 10.0 A ECU fuse: 10.0 A Fuel injection system fuse: 15.0 A 8 8-3
SPECIFICATIONS Tail/brake light: LED Front turn signal/position light: 12 V, 23 W/8.0 W × 2 Rear turn signal light: 12 V, 21.0 W × 2 License plate light: 12 V, 3.8 W × 2 Meter lighting: LED Neutral indicator light: LED High beam indicator light: LED Turn signal indicator light: LED Fuel level warning light: LED Engine trouble warning light: LED Backup fuse: 7.5 A Auto-decompression fuse: 15.0 A Fuses: Main fuse: 30.0 A Headlight fuse: 15.0 A Signaling system fuse: 10.0 A Ignition fuse: 10.0 A ECU fuse: 10.0 A Fuel injection system fuse: 15.0 A 8 8-3
Owners Manual
Page 95
... ...6-20 Air filter elements, replacing ...6-13 Fuel tank cap...3-7 Fuses, replacing...6-32 Rear suspension, lubricating ...6-29 Rider seat ...3-9 H Handlebar switches ...3-5 Headlight bulb, replacing...6-34 Helmet holder...3-10 High beam indicator light...3-2 Horn switch ...3-6 S Safety defects, reporting...9-3 Safety information...1-1 Shifting...5-2 Shift pedal...3-6 Shock absorber assembly, adjusting ...3-11 Sidestand...3-13 Sidestand, checking and lubricating ...6-28 Spark plugs, checking...6-8 Specifications...8-1 Speedometer ...3-3 Starting the engine...5-1 Start switch ...3-6 Steering...
... ...6-20 Air filter elements, replacing ...6-13 Fuel tank cap...3-7 Fuses, replacing...6-32 Rear suspension, lubricating ...6-29 Rider seat ...3-9 H Handlebar switches ...3-5 Headlight bulb, replacing...6-34 Helmet holder...3-10 High beam indicator light...3-2 Horn switch ...3-6 S Safety defects, reporting...9-3 Safety information...1-1 Shifting...5-2 Shift pedal...3-6 Shock absorber assembly, adjusting ...3-11 Sidestand...3-13 Sidestand, checking and lubricating ...6-28 Spark plugs, checking...6-8 Specifications...8-1 Speedometer ...3-3 Starting the engine...5-1 Start switch ...3-6 Steering...