User Guide
Page 1
August 2011 Machine type(s): 4062, 4551, 4552, 4553 Model(s): 01A, 21A, 23A, 41A, 43A, n01, gn1, n03, n02, xn2, gn2, dn1, d03, gd1, dn2, gd2, xd2, mn1, gm1, md1 www.lexmark.com Lexmark T650, T652, T654 User's Guide Important: For information about T656 products, go to http://md.lexmark.com/ md/?func=publications&folder=v12721881&file=v12721881_en.pdf.
August 2011 Machine type(s): 4062, 4551, 4552, 4553 Model(s): 01A, 21A, 23A, 41A, 43A, n01, gn1, n03, n02, xn2, gn2, dn1, d03, gd1, dn2, gd2, xd2, mn1, gm1, md1 www.lexmark.com Lexmark T650, T652, T654 User's Guide Important: For information about T656 products, go to http://md.lexmark.com/ md/?func=publications&folder=v12721881&file=v12721881_en.pdf.
User Guide
Page 2
...Installing an Internal Solutions Port...23 Installing a printer hard disk ...29 Installing hardware options...33 Order of installation...33 Installing paper drawers ...33 Installing an optional duplex unit (T650 only 34 Attaching cables...36 Verifying printer setup...37 Printing a menu settings page ......37 Printing a network setup page...37 Setting up the printer software...38 Installing printer software ...38 Updating available options in the printer driver 38 Setting up...
...Installing an Internal Solutions Port...23 Installing a printer hard disk ...29 Installing hardware options...33 Order of installation...33 Installing paper drawers ...33 Installing an optional duplex unit (T650 only 34 Attaching cables...36 Verifying printer setup...37 Printing a menu settings page ......37 Printing a network setup page...37 Setting up the printer software...38 Installing printer software ...38 Updating available options in the printer driver 38 Setting up...
User Guide
Page 34
Installing an optional duplex unit (T650 only) The optional duplex unit for the T650 model attaches under the printer, below the standard tray and above any optional drawers. To remove an optional drawer, push in the safety latches could damage the latches. Additional printer setup 34 Removing an optional drawer Warning-Potential Damage: Lifting the printer from a drawer without pushing in the safety latches on both sides of the drawer until they click and stay recessed, and then lift the printer.
Installing an optional duplex unit (T650 only) The optional duplex unit for the T650 model attaches under the printer, below the standard tray and above any optional drawers. To remove an optional drawer, push in the safety latches could damage the latches. Additional printer setup 34 Removing an optional drawer Warning-Potential Damage: Lifting the printer from a drawer without pushing in the safety latches on both sides of the drawer until they click and stay recessed, and then lift the printer.
User Guide
Page 197
...Changes are periodically made at any time. Bldg 004-2/CSC 740 New Circle Road NW Lexington, KY 40550 USA © 2009 Lexmark International, Inc. Some states do not imply that does not infringe any existing intellectual property right may not apply to you can contact... Lexmark by the manufacturer, are the user's responsibility. Notices 197 Notices Product information Product name: Lexmark T650, T652, T654 Machine type: 4062, 4551, 4552, 4553 Model(s): 01A, 21A, 23A, 41A, 43A, ...
...Changes are periodically made at any time. Bldg 004-2/CSC 740 New Circle Road NW Lexington, KY 40550 USA © 2009 Lexmark International, Inc. Some states do not imply that does not infringe any existing intellectual property right may not apply to you can contact... Lexmark by the manufacturer, are the user's responsibility. Notices 197 Notices Product information Product name: Lexmark T650, T652, T654 Machine type: 4062, 4551, 4552, 4553 Model(s): 01A, 21A, 23A, 41A, 43A, ...
User Guide
Page 200
We encourage the recycling of the printer. If you have further questions about recycling options, visit the Lexmark Web site at www.lexmark.com for your product. 1-meter average sound pressure, dBA Printing 53 dBA for T650, 54 dBA for T652, 55 dBA for T654 Scanning N/A Copying N/A Ready 30 dBA Values are ...subject to your local sales office phone number. Do not touch in the areas near these symbols without first touching the metal frame of our products. See www.lexmark.com for...
We encourage the recycling of the printer. If you have further questions about recycling options, visit the Lexmark Web site at www.lexmark.com for your product. 1-meter average sound pressure, dBA Printing 53 dBA for T650, 54 dBA for T652, 55 dBA for T654 Scanning N/A Copying N/A Ready 30 dBA Values are ...subject to your local sales office phone number. Do not touch in the areas near these symbols without first touching the metal frame of our products. See www.lexmark.com for...
User Guide
Page 202
...minute and 240 minutes. The total product energy usage is not used for a specified period of inactivity. T650: 12 W; Values are provided in minutes): 30 (T650n, T652, T654); 10 (T650dn/dtn) By using the configuration menus, the Power Saver Timeout can be multiplied by lowering power consumption ...this product is the sum of the product. Total energy usage It is in the previous table represent time-averaged measurements. T650: 640 W (simplex), 540 W (duplex); See www.lexmark.com for a print job. Off mode If this product has an off . T654: 85 W Power Saver The product...
...minute and 240 minutes. The total product energy usage is not used for a specified period of inactivity. T650: 12 W; Values are provided in minutes): 30 (T650n, T652, T654); 10 (T650dn/dtn) By using the configuration menus, the Power Saver Timeout can be multiplied by lowering power consumption ...this product is the sum of the product. Total energy usage It is in the previous table represent time-averaged measurements. T650: 640 W (simplex), 540 W (duplex); See www.lexmark.com for a print job. Off mode If this product has an off . T654: 85 W Power Saver The product...
User Guide
Page 206
...;tiġijiet essenzjali u ma dispożizzjonijiet oħrajn relevanti li jinsabu fid-Direttiva 1999/5/KE. Polski Niniejszym Lexmark International, Inc. Slovensky Lexmark International, Inc. dichiara che questo questo prodotto è conforme ai requisiti essenziali ed alle altre disposizioni pertinenti stabilite dalla direttiva...aðrar kröfur, sem gerðar eru í tilskipun 1999/5/EC. Statement of Limited Warranty Lexmark T650, T652, T654 Lexmark International, Inc., Lexington, KY This limited warranty applies to this product does not function as "Remarketer."
...;tiġijiet essenzjali u ma dispożizzjonijiet oħrajn relevanti li jinsabu fid-Direttiva 1999/5/KE. Polski Niniejszym Lexmark International, Inc. Slovensky Lexmark International, Inc. dichiara che questo questo prodotto è conforme ai requisiti essenziali ed alle altre disposizioni pertinenti stabilite dalla direttiva...aðrar kröfur, sem gerðar eru í tilskipun 1999/5/EC. Statement of Limited Warranty Lexmark T650, T652, T654 Lexmark International, Inc., Lexington, KY This limited warranty applies to this product does not function as "Remarketer."
Service Manual
Page 1
Edition: September 17, 2009 Lexmark™ T650, T650n, T652dn, T654dn & T656dne Printer 4062-XXX • Table of contents • Start diagnostics • Safety and notices • Trademarks • Index Lexmark and Lexmark with diamond design are trademarks of Lexmark International, Inc., registered in the United States and/or other countries.
Edition: September 17, 2009 Lexmark™ T650, T650n, T652dn, T654dn & T656dne Printer 4062-XXX • Table of contents • Start diagnostics • Safety and notices • Trademarks • Index Lexmark and Lexmark with diamond design are trademarks of Lexmark International, Inc., registered in the United States and/or other countries.
Service Manual
Page 4
... check 2-155 NVRAM mismatch failure (950.00 through 950.29) service check 2-155 2-156 Image quality trouble 2-157 Printer Related Troubleshooting 2-157 Image quality symptoms 2-157 Image Quality 2-158 Faint print (Low contrast 2-158 Blank print (no ...Diagnostic aids 3-1 Understanding the printer control panel (models T650, T652, and T654 3-1 Accessing service menus (models T650, T652, and T654 3-2 Diagnostics mode (models T650, T652, and T654 3-3 Entering Diagnostics mode (models T650, T652, and T654 3-3 Available tests 3-3 Exiting Diagnostics mode (models T650, T652, and T654 ...
... check 2-155 NVRAM mismatch failure (950.00 through 950.29) service check 2-155 2-156 Image quality trouble 2-157 Printer Related Troubleshooting 2-157 Image quality symptoms 2-157 Image Quality 2-158 Faint print (Low contrast 2-158 Blank print (no ...Diagnostic aids 3-1 Understanding the printer control panel (models T650, T652, and T654 3-1 Accessing service menus (models T650, T652, and T654 3-2 Diagnostics mode (models T650, T652, and T654 3-3 Entering Diagnostics mode (models T650, T652, and T654 3-3 Available tests 3-3 Exiting Diagnostics mode (models T650, T652, and T654 ...
Service Manual
Page 5
...Deflector Test 3-18 StapleSmart FINISHER TESTS 3-18 Staple Test 3-18 Feed Tests (finisher 3-18 Sensor Test (finisher 3-18 BASE SENSOR TEST 3-19 PRINTER SETUP 3-19 Defaults 3-19 Printed Page Count 3-19 Perm Page Count (permanent page count 3-20 Serial Number 3-20 Engine Setting 1 through 16...3-23 Display Log 3-23 Print Log 3-23 Clear Log 3-24 EXIT DIAGNOSTICS (models T650, T652, and T654 3-24 Configuration menu (CONFIG MENU) (models T650, T652, and T654 3-25 Entering Configuration Menu (models T650, T652, and T654 3-25 Available menus 3-25 Maintenance page count (Maint Cnt Value...
...Deflector Test 3-18 StapleSmart FINISHER TESTS 3-18 Staple Test 3-18 Feed Tests (finisher 3-18 Sensor Test (finisher 3-18 BASE SENSOR TEST 3-19 PRINTER SETUP 3-19 Defaults 3-19 Printed Page Count 3-19 Perm Page Count (permanent page count 3-20 Serial Number 3-20 Engine Setting 1 through 16...3-23 Display Log 3-23 Print Log 3-23 Clear Log 3-24 EXIT DIAGNOSTICS (models T650, T652, and T654 3-24 Configuration menu (CONFIG MENU) (models T650, T652, and T654 3-25 Entering Configuration Menu (models T650, T652, and T654 3-25 Available menus 3-25 Maintenance page count (Maint Cnt Value...
Service Manual
Page 6
...Speed 3-29 Exit Config Menu (models T650, T652, and T654 3-29 Understanding the printer control panel (model T656 3-29 Accessing service menus (model T656 3-30 Diagnostics Menu (model T656 3-31 Entering Diagnostics Menu (model T656 3-31 Available tests 3-31 Registration (printer 3-33 Quick Test 3-34 PRINT TESTS...3-41 Sensor Test (standard output bin 3-41 BASE SENSOR TEST 3-42 DEVICE TESTS 3-43 Quick Disk Test 3-43 Disk Test/Clean 3-43 PRINTER SETUP 3-44 Defaults 3-44 Printed Page Count 3-44 Permanent Page Count 3-44 Serial Number 3-44 Engine Settings 1 through 16 3-44 Model ...
...Speed 3-29 Exit Config Menu (models T650, T652, and T654 3-29 Understanding the printer control panel (model T656 3-29 Accessing service menus (model T656 3-30 Diagnostics Menu (model T656 3-31 Entering Diagnostics Menu (model T656 3-31 Available tests 3-31 Registration (printer 3-33 Quick Test 3-34 PRINT TESTS...3-41 Sensor Test (standard output bin 3-41 BASE SENSOR TEST 3-42 DEVICE TESTS 3-43 Quick Disk Test 3-43 Disk Test/Clean 3-43 PRINTER SETUP 3-44 Defaults 3-44 Printed Page Count 3-44 Permanent Page Count 3-44 Serial Number 3-44 Engine Settings 1 through 16 3-44 Model ...
Service Manual
Page 7
...Key Repeat Rate 3-58 Wiper Message 3-58 Clear Custom Status 3-58 USB speed 3-59 Exit Configuration Menu (model T656 3-59 Printer overview 3-60 Basic model 3-60 Printer theory 3-61 Model T650 with duplex, paper path, rolls, and sensors 3-61 Models T652 and T654 paper path rolls and sensors 3-62 Functions of ... 3-65 MPF pick solenoid 3-65 Sensor (MPF media empty 3-65 Supported paper sizes, types, and weights 3-66 Paper sizes supported by the printer 3-66 Registration 3-67 Sensor (input 3-67 Aligner assembly 3-67 Transfer 3-68 Transfer roll assembly 3-68 Table of contents vii
...Key Repeat Rate 3-58 Wiper Message 3-58 Clear Custom Status 3-58 USB speed 3-59 Exit Configuration Menu (model T656 3-59 Printer overview 3-60 Basic model 3-60 Printer theory 3-61 Model T650 with duplex, paper path, rolls, and sensors 3-61 Models T652 and T654 paper path rolls and sensors 3-62 Functions of ... 3-65 MPF pick solenoid 3-65 Sensor (MPF media empty 3-65 Supported paper sizes, types, and weights 3-66 Paper sizes supported by the printer 3-66 Registration 3-67 Sensor (input 3-67 Aligner assembly 3-67 Transfer 3-68 Transfer roll assembly 3-68 Table of contents vii
Service Manual
Page 8
... Sensor (standard bin full 3-74 Drive 3-75 Main drive motor assembly 3-75 Redrive motor assembly 3-75 Electrical components and controller 3-76 Switch (printer front door interlock 3-76 Main cooling fan 3-76 Print cartridge cooling fan 3-76 Duplex cooling fan 3-76 LVPS card assembly 3-76 HVPS card assembly...3-86 Switch (media size 3-87 Sensor (media empty 3-87 Sensor (media low 3-87 Sensor (pass-thru 3-87 Media transport path 3-89 Model T650 paper path, rolls, and sensors 3-89 Models T652 and T654 paper path, rolls, and sensors 3-90 Functions of main components 3-90 Media tray ...
... Sensor (standard bin full 3-74 Drive 3-75 Main drive motor assembly 3-75 Redrive motor assembly 3-75 Electrical components and controller 3-76 Switch (printer front door interlock 3-76 Main cooling fan 3-76 Print cartridge cooling fan 3-76 Duplex cooling fan 3-76 LVPS card assembly 3-76 HVPS card assembly...3-86 Switch (media size 3-87 Sensor (media empty 3-87 Sensor (media low 3-87 Sensor (pass-thru 3-87 Media transport path 3-89 Model T650 paper path, rolls, and sensors 3-89 Models T652 and T654 paper path, rolls, and sensors 3-90 Functions of main components 3-90 Media tray ...
Service Manual
Page 9
...(media size 3-91 Sensor (media empty 3-91 Sensor (media low 3-92 Duplex 3-93 Layout of media transport path 3-93 Model T650 duplex paper path 3-93 Models T652 and T654 duplex paper path 3-94 Functions of main components 3-94 Sensor (duplex input 3-94 ..., reverse the order of removal unless noted otherwise 4-7 Access door removal (T650, T652, T654 4-8 Alignment assembly removal (T650, T652, T654 4-8 Connection access cover, rear removal (T650, T652, T654 4-11 Connection bezel assembly, rear removal (T650 4-11 Connection bezel assembly, rear removal (T652, T654 4-12 Cover assembly...
...(media size 3-91 Sensor (media empty 3-91 Sensor (media low 3-92 Duplex 3-93 Layout of media transport path 3-93 Model T650 duplex paper path 3-93 Models T652 and T654 duplex paper path 3-94 Functions of main components 3-94 Sensor (duplex input 3-94 ..., reverse the order of removal unless noted otherwise 4-7 Access door removal (T650, T652, T654 4-8 Alignment assembly removal (T650, T652, T654 4-8 Connection access cover, rear removal (T650, T652, T654 4-11 Connection bezel assembly, rear removal (T650 4-11 Connection bezel assembly, rear removal (T652, T654 4-12 Cover assembly...
Service Manual
Page 10
... 4-23 Fuser unit assembly removal (T650, T652, T654 4-23 Fuser wiper cover assembly removal (T650, T652, T654 4-24 HVPS card assembly removal (T650, T652, T654 4-24 Inner deflector removal (T650, T652, T654 4-25 Laser cover removal (T650, T652, T654 4-27 LCD screen bezel removal (T650, T652, T654 4-28 LVPS card assembly removal (T650 4-29 LVPS card assembly removal...
... 4-23 Fuser unit assembly removal (T650, T652, T654 4-23 Fuser wiper cover assembly removal (T650, T652, T654 4-24 HVPS card assembly removal (T650, T652, T654 4-24 Inner deflector removal (T650, T652, T654 4-25 Laser cover removal (T650, T652, T654 4-27 LCD screen bezel removal (T650, T652, T654 4-28 LVPS card assembly removal (T650 4-29 LVPS card assembly removal...
Service Manual
Page 13
4062-XXX Lubrication specifications 6-1 Individual maintenance part expected life 6-1 Scheduled maintenance 6-2 Maintenance kit 6-2 Parts catalog 7-1 How to use this parts catalog 7-1 Assembly 1: Covers 7-2 Assembly 2: T650, T652, and T654 Operator panel 7-4 Assembly 3: T656dne Operator panel, MPF and smart card 7-6 Assembly 4: Drive motor assemblies and duplex 7-8 Assembly 5: Media path and ducts 7-10 ...
4062-XXX Lubrication specifications 6-1 Individual maintenance part expected life 6-1 Scheduled maintenance 6-2 Maintenance kit 6-2 Parts catalog 7-1 How to use this parts catalog 7-1 Assembly 1: Covers 7-2 Assembly 2: T650, T652, and T654 Operator panel 7-4 Assembly 3: T656dne Operator panel, MPF and smart card 7-6 Assembly 4: Drive motor assemblies and duplex 7-8 Assembly 5: Media path and ducts 7-10 ...
Service Manual
Page 29
... 3 The printer supports up to three output expander units, or one stapler unit (not depicted). 4 Optional external duplex unit for the T650 model. or... 550-sheets 7 Optional tray (Tray 3) 250- All other configurations also must use with 85 envelopes the T656dne) 4 Standard tray (Tray 1) 5 Duplex unit4 250 or 550-sheets Not applicable 6 Optional tray (Tray 2) 250- You must have a printer stand or printer... 500 sheets 550 sheets 3 Envelope feeder (Not for use either a printer stand or printer base if you are using a 2000-sheet drawer. or 550-sheets...
... 3 The printer supports up to three output expander units, or one stapler unit (not depicted). 4 Optional external duplex unit for the T650 model. or... 550-sheets 7 Optional tray (Tray 3) 250- All other configurations also must use with 85 envelopes the T656dne) 4 Standard tray (Tray 1) 5 Duplex unit4 250 or 550-sheets Not applicable 6 Optional tray (Tray 2) 250- You must have a printer stand or printer... 500 sheets 550 sheets 3 Envelope feeder (Not for use either a printer stand or printer base if you are using a 2000-sheet drawer. or 550-sheets...
Service Manual
Page 37
... are properly set for the size paper that is properly connected. 3. Replace the switch media size if problem remains. This occurs when the printer does not know the actual paper size loaded in the incorrect position. Make sure the Paper Size setting is correct for the media being used... . 2. Install the proper print cartridge. 2. Go to "Switch (media size) assembly removal (T650, T652, T654)" on page 4-74. 4. 4062 User attendance messages Error code or message System Timeout 30.XX 31.XX 32.XX 34 Error contents System...
... are properly set for the size paper that is properly connected. 3. Replace the switch media size if problem remains. This occurs when the printer does not know the actual paper size loaded in the incorrect position. Make sure the Paper Size setting is correct for the media being used... . 2. Install the proper print cartridge. 2. Go to "Switch (media size) assembly removal (T650, T652, T654)" on page 4-74. 4. 4062 User attendance messages Error code or message System Timeout 30.XX 31.XX 32.XX 34 Error contents System...
Service Manual
Page 49
... polygon mirror motor becomes unsynchronized when the media reaches the sensor (input). 200.12 Laser power signal error The printhead laser power signal has failed Possible repair actions 1. Replace the printhead if problem remains. Go to "Printhead assembly removal (T650)" on page 4-60 or "Printhead assembly removal (T652, T654)" on the printhead. 3. Remove...
... polygon mirror motor becomes unsynchronized when the media reaches the sensor (input). 200.12 Laser power signal error The printhead laser power signal has failed Possible repair actions 1. Replace the printhead if problem remains. Go to "Printhead assembly removal (T650)" on page 4-60 or "Printhead assembly removal (T652, T654)" on the printhead. 3. Remove...
Service Manual
Page 50
... remains. Go to sensor (input) lingering jam service check. Go to sensor (input) lingering jam service check. Laser circuit failure on page 2-135. Go to "Output cover assembly removal (T650, T652, T654)" on page 4-54. See "Sensor (input) static jam service check" on printhead or system card...message 200.13 Error contents Sensor (input) static jam 200.14 Sensor (input) early jam 200.15 Laser power did not clear it within the specified time. Go to "Printhead assembly removal (T650)" on page 4-60 or "Printhead assembly removal (T652, T654)" on the main drive motor assembly. 3....
... remains. Go to sensor (input) lingering jam service check. Go to sensor (input) lingering jam service check. Laser circuit failure on page 2-135. Go to "Output cover assembly removal (T650, T652, T654)" on page 4-54. See "Sensor (input) static jam service check" on printhead or system card...message 200.13 Error contents Sensor (input) static jam 200.14 Sensor (input) early jam 200.15 Laser power did not clear it within the specified time. Go to "Printhead assembly removal (T650)" on page 4-60 or "Printhead assembly removal (T652, T654)" on the main drive motor assembly. 3....
