bizhub 160 User Guide
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...Paper into the Bypass Tray 6-3 Loading Paper into Tray2 (Optional 6-4 6.2 When the Message "TONER EMPTY" Appears 6-5 Replacing the Toner Cartridge 6-6 6.3 When the Message "D/C LIFE" Appears 6-10 Replacing the Drum Cartridge 6-10 6.4 When the Message "PAPER MISFEED" Appears 6-13 Clearing a Paper Misfeed in the Paper Trays 6-13 6.5 When the Message... Each Message Mean 6-26 6.10 When Incorrect Copies Are Produced 6-27 6.11 The machine is not functioning as designed 6-30 iv bizhub 160 JAM" Appears 6-20 Clearing a Paper Misfeed in the Machine 6-16 6.6 When the Message "ORIGINAL DOC.
...Paper into the Bypass Tray 6-3 Loading Paper into Tray2 (Optional 6-4 6.2 When the Message "TONER EMPTY" Appears 6-5 Replacing the Toner Cartridge 6-6 6.3 When the Message "D/C LIFE" Appears 6-10 Replacing the Drum Cartridge 6-10 6.4 When the Message "PAPER MISFEED" Appears 6-13 Clearing a Paper Misfeed in the Paper Trays 6-13 6.5 When the Message... Each Message Mean 6-26 6.10 When Incorrect Copies Are Produced 6-27 6.11 The machine is not functioning as designed 6-30 iv bizhub 160 JAM" Appears 6-20 Clearing a Paper Misfeed in the Machine 6-16 6.6 When the Message "ORIGINAL DOC.
bizhub 160 User Guide
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...adjusted to start a copy cycle and make necessary settings. (p. 3-10) This lamp irradiates the document when it is installed, open this door. bizhub 160 3-5 Adjust the Copy Tray to the angle appropriate for the printer controller. Use to align the original. (p. 3-26) Use to different paper ... Panel 9 Exposure Lamp 10 Original Scales 11 Power Switch 12 USB Port 13 Parallel Port 14 Fuser Cover Description Open when replacing the Toner Cartridge or Drum Cartridge, or clearing a paper misfeed. (p. 6-5) Holds up to 10 sheets of paper and easily adjusts to turn the machine on page 5-3....
...adjusted to start a copy cycle and make necessary settings. (p. 3-10) This lamp irradiates the document when it is installed, open this door. bizhub 160 3-5 Adjust the Copy Tray to the angle appropriate for the printer controller. Use to align the original. (p. 3-26) Use to different paper ... Panel 9 Exposure Lamp 10 Original Scales 11 Power Switch 12 USB Port 13 Parallel Port 14 Fuser Cover Description Open when replacing the Toner Cartridge or Drum Cartridge, or clearing a paper misfeed. (p. 6-5) Holds up to 10 sheets of paper and easily adjusts to turn the machine on page 5-3....
bizhub 160 User Guide
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Before Making Copies Chapter 3 3-6 bizhub 160 Part Name 1 Imaging Cartridge Description Generates the copy image. 3 Inside the Machine 3.3 Parts Names and Their Functions 1 No. The Imaging Cartridge is constructed of both the Drum Cartridge and the Toner Cartridge set into place.
Before Making Copies Chapter 3 3-6 bizhub 160 Part Name 1 Imaging Cartridge Description Generates the copy image. 3 Inside the Machine 3.3 Parts Names and Their Functions 1 No. The Imaging Cartridge is constructed of both the Drum Cartridge and the Toner Cartridge set into place.
bizhub 160 User Guide
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Normal operation (standard position) 2. 3.3 Parts Names and Their Functions 3 Adjusting the Angle of the Copy Tray The Copy Tray can be adjusted to the angle appropriate for the desired application. 1. When back curled paper is fed out 3. Adjust the tray to one of the paper. When clearing a paper misfeed or replacing the Drum Cartridge or Toner Cartridge Before Making Copies Chapter 3 ✎ Note Adjust the Tray Extension and Paper Stopper to fit the size of three angles. For Legal-size paper For A4-size paper For Letter-size paper bizhub 160 3-7
Normal operation (standard position) 2. 3.3 Parts Names and Their Functions 3 Adjusting the Angle of the Copy Tray The Copy Tray can be adjusted to the angle appropriate for the desired application. 1. When back curled paper is fed out 3. Adjust the tray to one of the paper. When clearing a paper misfeed or replacing the Drum Cartridge or Toner Cartridge Before Making Copies Chapter 3 ✎ Note Adjust the Tray Extension and Paper Stopper to fit the size of three angles. For Legal-size paper For A4-size paper For Letter-size paper bizhub 160 3-7
bizhub 160 User Guide
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...functions are four menus in 1 min increments). • The factory default setting is reset after finishing copying/printing or after the drum cartridge is replaced. 4 COPY SETTING Used to avoid darkening of paper loaded in Tray1. The length of four levels between 1 and 240... default setting is installed. Mode 2: For printing copies with same density as documents. • The factory default setting is "0" (Normal). 5-2 bizhub 160 Mode 2: For printing lighter copies of dark documents to avoid darkening of copies. • The factory default setting is "Mode 1". 5 PRINT ...
...functions are four menus in 1 min increments). • The factory default setting is reset after finishing copying/printing or after the drum cartridge is replaced. 4 COPY SETTING Used to avoid darkening of paper loaded in Tray1. The length of four levels between 1 and 240... default setting is installed. Mode 2: For printing copies with same density as documents. • The factory default setting is "0" (Normal). 5-2 bizhub 160 Mode 2: For printing lighter copies of dark documents to avoid darkening of copies. • The factory default setting is "Mode 1". 5 PRINT ...
bizhub 160 User Guide
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... be specified after the drum cartridge is used to specify when the drum cartridge will need to be replaced. ✎ Tip For details on replacing the drum cartridge, refer to page 6-10. "USER MANAGEMENT" menu: No. "USER MANAGEMENT" appears. 2 Press the [Yes] key. 3 Press the [Yes] key. Using the Utility Mode Chapter 5 bizhub 160 5-17 To select the...
... be specified after the drum cartridge is used to specify when the drum cartridge will need to be replaced. ✎ Tip For details on replacing the drum cartridge, refer to page 6-10. "USER MANAGEMENT" menu: No. "USER MANAGEMENT" appears. 2 Press the [Yes] key. 3 Press the [Yes] key. Using the Utility Mode Chapter 5 bizhub 160 5-17 To select the...
bizhub 160 User Guide
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Do not touch the PC drum under the flap of the Drum Cartridge or Toner Cartridge, otherwise the units may be damaged by static electricity. When a Message Appears Chapter 6 bizhub 160 6-7 6.2 When the Message "TONER EMPTY" Appears 6 4 Remove the Toner Cartridge from the Drum Cartridge. ✎ Note When separating the Toner Cartridge from the Drum Cartridge, do not tilt the cartridge, otherwise toner may result. Do not touch any metal parts of the Drum Cartridge, otherwise decreased image quality may spill.
Do not touch the PC drum under the flap of the Drum Cartridge or Toner Cartridge, otherwise the units may be damaged by static electricity. When a Message Appears Chapter 6 bizhub 160 6-7 6.2 When the Message "TONER EMPTY" Appears 6 4 Remove the Toner Cartridge from the Drum Cartridge. ✎ Note When separating the Toner Cartridge from the Drum Cartridge, do not tilt the cartridge, otherwise toner may result. Do not touch any metal parts of the Drum Cartridge, otherwise decreased image quality may spill.
bizhub 160 User Guide
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When a Message Appears Chapter 6 bizhub 160 6-9 6.2 When the Message "TONER EMPTY" Appears 6 7 Align the blue parts of the Drum Cartridge and Toner Cartridge, and then attach them together. Blue parts 8 Align the tab on the Imaging Cartridge with the rail in the machine, and then install the cartridge. ✎ Note Do not push in the Imaging Cartridge with excessive force if the cartridge is not correctly aligned on the rail, otherwise the units may be damaged. 9 Close the Front Cover.
When a Message Appears Chapter 6 bizhub 160 6-9 6.2 When the Message "TONER EMPTY" Appears 6 7 Align the blue parts of the Drum Cartridge and Toner Cartridge, and then attach them together. Blue parts 8 Align the tab on the Imaging Cartridge with the rail in the machine, and then install the cartridge. ✎ Note Do not push in the Imaging Cartridge with excessive force if the cartridge is not correctly aligned on the rail, otherwise the units may be damaged. 9 Close the Front Cover.
bizhub 160 User Guide
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... message "D/C LIFE" appears, replace the drum cartridge with a new one as soon as possible. LT LT CAUTION Used Drum Cartridges ➜ In order to prevent the used Drum Cartridge from dirtying anything, keep it in the... box. ➜ Dispose of its service life, the message shown below appears. 6 6.3 When the Message "D/C LIFE" Appears 6.3 When the Message "D/C LIFE" Appears When the drum cartridge has reached the end of the used Drum Cartridge according to your local regulations. When a Message Appears Chapter 6 6-10 bizhub 160...
... message "D/C LIFE" appears, replace the drum cartridge with a new one as soon as possible. LT LT CAUTION Used Drum Cartridges ➜ In order to prevent the used Drum Cartridge from dirtying anything, keep it in the... box. ➜ Dispose of its service life, the message shown below appears. 6 6.3 When the Message "D/C LIFE" Appears 6.3 When the Message "D/C LIFE" Appears When the drum cartridge has reached the end of the used Drum Cartridge according to your local regulations. When a Message Appears Chapter 6 6-10 bizhub 160...
bizhub 160 User Guide
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... of the arrow to release the lock. bizhub 160 6-11 When a Message Appears Chapter 6 4 Remove the Toner Cartridge from the Drum Cartridge. ✎ Note When separating the Toner Cartridge from the Drum Cartridge, do not tilt the cartridge, otherwise toner may result. 6.3 When the Message "D/C LIFE" Appears 6 2 Grab the handle of the Imaging Cartridge, and then pull it toward you...
... of the arrow to release the lock. bizhub 160 6-11 When a Message Appears Chapter 6 4 Remove the Toner Cartridge from the Drum Cartridge. ✎ Note When separating the Toner Cartridge from the Drum Cartridge, do not tilt the cartridge, otherwise toner may result. 6.3 When the Message "D/C LIFE" Appears 6 2 Grab the handle of the Imaging Cartridge, and then pull it toward you...
bizhub 160 User Guide
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... aligned on the rail, otherwise the units may be damaged. 7 Close the Front Cover. ✎ Note After replacing the Drum Cartridge, specify the necessary setting for the function on the "USER MANAGEMENT" menu in the Utility mode. 6-12 bizhub 160 6 6.3 When the Message "D/C LIFE" Appears Do not touch any metal parts of the new...
... aligned on the rail, otherwise the units may be damaged. 7 Close the Front Cover. ✎ Note After replacing the Drum Cartridge, specify the necessary setting for the function on the "USER MANAGEMENT" menu in the Utility mode. 6-12 bizhub 160 6 6.3 When the Message "D/C LIFE" Appears Do not touch any metal parts of the new...
bizhub 160 User Guide
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.... Place a blank sheet of paper over , and then load it again. Press the [ ] key and select a lighter copy density. The Drum Cartridge has reached the end of the paper stack. The original is dirty. Place the original correctly on the Original Glass correctly against the Original Scales. ...If a thin double-sided document is being copied, the information on the copy is not aligned properly. When a Message Appears Chapter 6 6-28 bizhub 160 Wipe the Original Pad clean with a soft cloth dampened with recycled paper). The copy has lines. The printed page is Wipe the Original Glass ...
.... Place a blank sheet of paper over , and then load it again. Press the [ ] key and select a lighter copy density. The Drum Cartridge has reached the end of the paper stack. The original is dirty. Place the original correctly on the Original Glass correctly against the Original Scales. ...If a thin double-sided document is being copied, the information on the copy is not aligned properly. When a Message Appears Chapter 6 6-28 bizhub 160 Wipe the Original Pad clean with a soft cloth dampened with recycled paper). The copy has lines. The printed page is Wipe the Original Glass ...
Service Manual
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...bizhub 160/160f bizhub 161/161f General Maintenance Adjustment / Setting General 1. Product specifications 2 2.1 bizhub 160 / bizhub 161 2 2.1.1 Main Unit...2 2.1.2 GDI Printer Function (bizhub 160 only 4 2.1.3 PCL Printer Function (bizhub 161 only 5 2.2 bizhub 160f / bizhub 161f 6 2.2.1 Main Unit...6 2.2.2 GDI Printer Function (bizhub 160f only 8 2.2.3 PCL Printer Function (bizhub... Transfer Roller 16 3.5 Replacing the Unit 17 3.5.1 Replacement of the Toner Cartridge 17 3.5.2 Replacement of the Drum Cartridge 18 3.5.3 Replacement of the Fusing Unit 19 4. Firmware upgrade 22 5.1 ...
...bizhub 160/160f bizhub 161/161f General Maintenance Adjustment / Setting General 1. Product specifications 2 2.1 bizhub 160 / bizhub 161 2 2.1.1 Main Unit...2 2.1.2 GDI Printer Function (bizhub 160 only 4 2.1.3 PCL Printer Function (bizhub 161 only 5 2.2 bizhub 160f / bizhub 161f 6 2.2.1 Main Unit...6 2.2.2 GDI Printer Function (bizhub 160f only 8 2.2.3 PCL Printer Function (bizhub... Transfer Roller 16 3.5 Replacing the Unit 17 3.5.1 Replacement of the Toner Cartridge 17 3.5.2 Replacement of the Drum Cartridge 18 3.5.3 Replacement of the Fusing Unit 19 4. Firmware upgrade 22 5.1 ...
Service Manual
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Class 1 Processing 2 sections Parts to be replaced Toner cartridge Drum Cartridge Cycle 4,300 16,000 Clean Replace Descriptions ● *1 ● *1 *1: Average number of personnel Check ● ● Clean ● Replace Lubri- Periodical check 3.1 Maintenance Items 3.1.1 Parts to be Replaced by Users (CRU) 3. bizhub 160/160f bizhub 161/161f Field Service Ver. 1.0 Apr. 2005 Maintenance 3. Descripcation tions Feed...
Class 1 Processing 2 sections Parts to be replaced Toner cartridge Drum Cartridge Cycle 4,300 16,000 Clean Replace Descriptions ● *1 ● *1 *1: Average number of personnel Check ● ● Clean ● Replace Lubri- Periodical check 3.1 Maintenance Items 3.1.1 Parts to be Replaced by Users (CRU) 3. bizhub 160/160f bizhub 161/161f Field Service Ver. 1.0 Apr. 2005 Maintenance 3. Descripcation tions Feed...
Service Manual
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...Transfer section Image Transfer Roller 2 Fusing section Fusing Unit (100V) Fusing Unit (200V) 3 Processing Toner Cartridge 4 section Drum Cartridge Qua ntity Actual durable cycle Pats No. bizhub 160/160f bizhub 161/161f Maintenance 3. It can be more or less depending on the PM counter. Option No. A.... ☞ 17 ☞ 18 B. Descriptions Ref.Page in this manual DF-501 manual NOTE • As a rule, the Drum Cartridge and Toner Cartridge are to be carried out as instructed. • Replace with reference to change without notice. • For the part numbers, ...
...Transfer section Image Transfer Roller 2 Fusing section Fusing Unit (100V) Fusing Unit (200V) 3 Processing Toner Cartridge 4 section Drum Cartridge Qua ntity Actual durable cycle Pats No. bizhub 160/160f bizhub 161/161f Maintenance 3. It can be more or less depending on the PM counter. Option No. A.... ☞ 17 ☞ 18 B. Descriptions Ref.Page in this manual DF-501 manual NOTE • As a rule, the Drum Cartridge and Toner Cartridge are to be carried out as instructed. • Replace with reference to change without notice. • For the part numbers, ...
Service Manual
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... Roller clean of dirt. 4980E006AA B. Remove the Imaging Cartridge. 2. Remove the Feed Roller. 4980E007AA 15 bizhub 160/160f bizhub 161/161f Maintenance Field Service Ver. 1.0 Apr. 2005 3. NOTE • The Imaging Cartridge is the Drum Cartridge, to which the Toner Cartridge is mounted. 4136E006AA A. Remove the Imaging Cartridge. Remove the Imaging Cartridge. 2. Periodical check 3.4 Maintenance procedure (Periodical check parts) 3.4.1 Remove...
... Roller clean of dirt. 4980E006AA B. Remove the Imaging Cartridge. 2. Remove the Feed Roller. 4980E007AA 15 bizhub 160/160f bizhub 161/161f Maintenance Field Service Ver. 1.0 Apr. 2005 3. NOTE • The Imaging Cartridge is the Drum Cartridge, to which the Toner Cartridge is mounted. 4136E006AA A. Remove the Imaging Cartridge. Remove the Imaging Cartridge. 2. Periodical check 3.4 Maintenance procedure (Periodical check parts) 3.4.1 Remove...
Service Manual
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... and disconnect the Toner Cartridge from the Drum Cartridge. Install the new Toner Cartridge to be placed on the Drum Cartridge side and make sure that toner is agitated. NOTE • Insert the Toner Cartridge along the guide provided on a floor or similar place, use care to prevent toner from scattering around. bizhub 160/160f bizhub 161/161f Maintenance Field...
... and disconnect the Toner Cartridge from the Drum Cartridge. Install the new Toner Cartridge to be placed on the Drum Cartridge side and make sure that toner is agitated. NOTE • Insert the Toner Cartridge along the guide provided on a floor or similar place, use care to prevent toner from scattering around. bizhub 160/160f bizhub 161/161f Maintenance Field...
Service Manual
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... reset the I/C counter in the illustration and disconnect the Drum Cartridge. 4136E011AC 4136E012AC 4136E010AA B. Install the Imaging Cartridge in the printer. NOTE • After replacing the Drum Cartridge, be sure to a new Drum Cartridge. Install the Imaging Cartridge in the printer. bizhub 160/160f bizhub 161/161f Maintenance 3. Therefore, check the Toner Cartridge type before replacing it. Reinstallation Procedure 1. Pull the lever...
... reset the I/C counter in the illustration and disconnect the Drum Cartridge. 4136E011AC 4136E012AC 4136E010AA B. Install the Imaging Cartridge in the printer. NOTE • After replacing the Drum Cartridge, be sure to a new Drum Cartridge. Install the Imaging Cartridge in the printer. bizhub 160/160f bizhub 161/161f Maintenance 3. Therefore, check the Toner Cartridge type before replacing it. Reinstallation Procedure 1. Pull the lever...
Service Manual
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Maintenance 21 Service tool 4.1 CE Tool List • There is no setting for the CE tool. 4.2 Copy materials 4. Service tool Parts name Toner Cartridge Drum Cartridge Replacing period *1 4,300 copies 16,000 copies *1: Life value that can be achieved with a probability of 90% even with product-to-product variations and fluctuating... environmental conditions taken into consideration, when the T/C is used under the conditions of B/W ratio 6%. 4.2.1 Maintenance Kit There is not use for the Maintenance Kit. bizhub 160/160f bizhub 161/161f Field Service Ver. 1.0 Apr. 2005 4.
Maintenance 21 Service tool 4.1 CE Tool List • There is no setting for the CE tool. 4.2 Copy materials 4. Service tool Parts name Toner Cartridge Drum Cartridge Replacing period *1 4,300 copies 16,000 copies *1: Life value that can be achieved with a probability of 90% even with product-to-product variations and fluctuating... environmental conditions taken into consideration, when the T/C is used under the conditions of B/W ratio 6%. 4.2.1 Maintenance Kit There is not use for the Maintenance Kit. bizhub 160/160f bizhub 161/161f Field Service Ver. 1.0 Apr. 2005 4.
Service Manual
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bizhub 160/160f bizhub 161/161f Maintenance Field Service Ver. 1.0 Apr. 2005 6. Other 6.3.20 Paper Empty Sensors 1. Unhook two tabs and remove the tray. 4980D027AC 7. NOTE • The Imaging Cartridge is the Drum Cartridge, to which the Toner Cartridge is mounted. 3. Unhook the two tabs, and then remove the Paper Take-Up Upper Guide Assy. 4980D016AB 6. Remove the... the Paper Take-Up Upper Guide Assy. 4980D015AB 5. Remove the Multi purpose Tray Paper Empty Sensor. 4980D028AB 47 Remove the Front Door. Remove the Imaging Cartridge. 2.
bizhub 160/160f bizhub 161/161f Maintenance Field Service Ver. 1.0 Apr. 2005 6. Other 6.3.20 Paper Empty Sensors 1. Unhook two tabs and remove the tray. 4980D027AC 7. NOTE • The Imaging Cartridge is the Drum Cartridge, to which the Toner Cartridge is mounted. 3. Unhook the two tabs, and then remove the Paper Take-Up Upper Guide Assy. 4980D016AB 6. Remove the... the Paper Take-Up Upper Guide Assy. 4980D015AB 5. Remove the Multi purpose Tray Paper Empty Sensor. 4980D028AB 47 Remove the Front Door. Remove the Imaging Cartridge. 2.