Service Manual
Page 22
...8-10 Right and Left Side Covers 8-11 Rear Cover and EMI Shield 8-12 Imaging 8-13 Ink Loader Assembly 8-13 Y-Axis Drum Belt, Y-Axis Tension Spring, and Y-Axis Motor Assembly 8-14 Printhead Assembly, Right and Left Printhead...Guides 8-44 Take Away Roller 8-48 Pick Assembly 8-49 Tray Lift Motor 8-51 Motors, Gears, Solenoids, Clutches, and Fans 8-52 Media Drive Gearbox with Two Clutches and Solenoid 8-52...8-54 Process Drive Motor and Gearbox 8-55 X-Axis Motor Assembly 8-57 Head Tilt Compound Gear 8-58 Electronics 8-59 Scanner Power Supply 8-59 Exit Module (MEP) Board 8-60 Electronics...
...8-10 Right and Left Side Covers 8-11 Rear Cover and EMI Shield 8-12 Imaging 8-13 Ink Loader Assembly 8-13 Y-Axis Drum Belt, Y-Axis Tension Spring, and Y-Axis Motor Assembly 8-14 Printhead Assembly, Right and Left Printhead...Guides 8-44 Take Away Roller 8-48 Pick Assembly 8-49 Tray Lift Motor 8-51 Motors, Gears, Solenoids, Clutches, and Fans 8-52 Media Drive Gearbox with Two Clutches and Solenoid 8-52...8-54 Process Drive Motor and Gearbox 8-55 X-Axis Motor Assembly 8-57 Head Tilt Compound Gear 8-58 Electronics 8-59 Scanner Power Supply 8-59 Exit Module (MEP) Board 8-60 Electronics...
Service Manual
Page 48
...to drive the pick and feed rollers, and moves the calibration shutter into the system. Output Tray: Original documents fed through a toothed belt and gear drive. When the cover is open, DADF operation is a Cold Cathode Flourescent Lamp (CCFL). Drive Motor: A stepper motor is ...for simplex (single-sided) or duplex (double-sided) scanning. When the scanner detects this media staged sensor. Document Feeder Functions The WorkCentre C2424 Copier-Printer includes a Duplexing Automatic Document Feeder (DADF). Media Present Sensor/Media In Sensor: The media in sensor detects the presence of...
...to drive the pick and feed rollers, and moves the calibration shutter into the system. Output Tray: Original documents fed through a toothed belt and gear drive. When the cover is open, DADF operation is a Cold Cathode Flourescent Lamp (CCFL). Drive Motor: A stepper motor is ...for simplex (single-sided) or duplex (double-sided) scanning. When the scanner detects this media staged sensor. Document Feeder Functions The WorkCentre C2424 Copier-Printer includes a Duplexing Automatic Document Feeder (DADF). Media Present Sensor/Media In Sensor: The media in sensor detects the presence of...
Service Manual
Page 69
... print cycle begins. In the ready state, the print process consists of Operation 2-25 the motor speeds up to their operating temperatures and the ink levels in the belts and gears can be severely injured. Ink is inherently dangerous; The printhead and drum are described in this section: ■ Drum Preparation ■ Printing ■...
... print cycle begins. In the ready state, the print process consists of Operation 2-25 the motor speeds up to their operating temperatures and the ink levels in the belts and gears can be severely injured. Ink is inherently dangerous; The printhead and drum are described in this section: ■ Drum Preparation ■ Printing ■...
Service Manual
Page 79
... servo drive system. Note The drum rotates in the drum belts and gears can be severely injured. Theory of Operation 2-35 The Y-Axis uses an active tension system to allow the pulley to paper. Through a single reduction belt drive, the servo motor rotates the drum at a high speed...for imaging and a constant low speed for each process. ■ Transfix CW ■ Maintenance CCW ■ Printing CCW Pulley Single Reduction Belt Drive Drum Temperature Sensor Fan Tension Spring Y-Axis Motor Y-Axis Encoder s2424-038 Warning Always keep your fingers away from the drum drive system...
... servo drive system. Note The drum rotates in the drum belts and gears can be severely injured. Theory of Operation 2-35 The Y-Axis uses an active tension system to allow the pulley to paper. Through a single reduction belt drive, the servo motor rotates the drum at a high speed...for imaging and a constant low speed for each process. ■ Transfix CW ■ Maintenance CCW ■ Printing CCW Pulley Single Reduction Belt Drive Drum Temperature Sensor Fan Tension Spring Y-Axis Motor Y-Axis Encoder s2424-038 Warning Always keep your fingers away from the drum drive system...
Service Manual
Page 113
.... 2. Is the head lock mechanism on page 6-2). Replace the exit assembly. 9 1. Ensure ground integrity for improper Complete. operation, obstructions, or damage (broken gear or belt). 2. Are there obstructions or spilled ink on page 6-4. 3. of the MEP assembly is properly aligned (see "Homing the Printhead Wiper" on the Clean the inside Replace the wiper...
.... 2. Is the head lock mechanism on page 6-2). Replace the exit assembly. 9 1. Ensure ground integrity for improper Complete. operation, obstructions, or damage (broken gear or belt). 2. Are there obstructions or spilled ink on page 6-4. 3. of the MEP assembly is properly aligned (see "Homing the Printhead Wiper" on the Clean the inside Replace the wiper...
Service Manual
Page 289
Note Rotating the left and right gears together ensures that the wiper stays parallel and does not pop out of its travel and the gears cannot be rotated any further. s2424-015 Adjustments and Calibrations 6-3 Replace the left and right idler gears until the wiper is all the way to the bottom of the belts. Rotate the left drive gear and the KL-clip. Idler Gears 4. 3.
Note Rotating the left and right gears together ensures that the wiper stays parallel and does not pop out of its travel and the gears cannot be rotated any further. s2424-015 Adjustments and Calibrations 6-3 Replace the left and right idler gears until the wiper is all the way to the bottom of the belts. Rotate the left drive gear and the KL-clip. Idler Gears 4. 3.
Service Manual
Page 302
...problems: ■ Thinned gear teeth ■ Bent or missing gear teeth; check especially where a metal gear drives a plastic gear. ■ Fractured or cracked gears (Oil or incorrect grease on a plastic gear can cause the gear to crack.) Belts: There are five rubber belts in the belts ■ Cracking or ...belts for wear and look for these problems: ■ Loose rubber particles below the belts indicate a worn belt. ■ Missing teeth in the system: ■ Y-axis belt that show any foriegn objects or clean dirt or debris from the CVT window on the scanner. 7-2 WorkCentre C2424 ...
...problems: ■ Thinned gear teeth ■ Bent or missing gear teeth; check especially where a metal gear drives a plastic gear. ■ Fractured or cracked gears (Oil or incorrect grease on a plastic gear can cause the gear to crack.) Belts: There are five rubber belts in the belts ■ Cracking or ...belts for wear and look for these problems: ■ Loose rubber particles below the belts indicate a worn belt. ■ Missing teeth in the system: ■ Y-axis belt that show any foriegn objects or clean dirt or debris from the CVT window on the scanner. 7-2 WorkCentre C2424 ...
Service Manual
Page 334
...of the wiper. One end of the printer remove the KL-clip and large drive gear. 4. KL-Clip Large Drive Gear 8-24 Wiper Clip Wiper Belt s2424-159 WorkCentre C2424 Service Manual Using the gears, position the wiper blade all the way to protect the drum from damage. 2. Printhead... Wiper (PL 2.5) Videos are located on the WorkCentre C2424 Product Training CD-ROM. 1. Caution Place ...
...of the wiper. One end of the printer remove the KL-clip and large drive gear. 4. KL-Clip Large Drive Gear 8-24 Wiper Clip Wiper Belt s2424-159 WorkCentre C2424 Service Manual Using the gears, position the wiper blade all the way to protect the drum from damage. 2. Printhead... Wiper (PL 2.5) Videos are located on the WorkCentre C2424 Product Training CD-ROM. 1. Caution Place ...
Service Manual
Page 389
Parts List 4.0 Motors, Gears, Solenoids, Clutches, and Fans No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Name/Description ASM, Motor (DADF) DADF Belt Kit Fan, (Scanner) Power Supply, Cooling Electric Clutch, Wiper X-Axis Motor Assembly Drum Cooling Fan Gearbox and Motor, Process Drive MEP (...Drive) Motor MEP (Elevator) Motor Tray Lift Motor Kit Motor Assembly, Y-Axis (Drive) Pick Solenoid, Tray 1 Compound Gear, Head Tilt Gearbox, Media...
Parts List 4.0 Motors, Gears, Solenoids, Clutches, and Fans No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Name/Description ASM, Motor (DADF) DADF Belt Kit Fan, (Scanner) Power Supply, Cooling Electric Clutch, Wiper X-Axis Motor Assembly Drum Cooling Fan Gearbox and Motor, Process Drive MEP (...Drive) Motor MEP (Elevator) Motor Tray Lift Motor Kit Motor Assembly, Y-Axis (Drive) Pick Solenoid, Tray 1 Compound Gear, Head Tilt Gearbox, Media...
Service Manual
Page 423
... 4-82 back frame assembly cable, parts list (circuit boards), 9-13 assembly, parts list (circuit boards), 9-13 connectors, 8-43 basic inspection, 7-2 belts tension, check menu, 4-43 wiper drive, parts list (imaging), 9-7 y-axis drum, parts list (imaging), 9-7 BIST Error Codes, 3-3 C cable,..., 4-6 tests, 4-15 cleaning ink smears, 7-6 light stripes or missing colors, 7-6 media jams, 7-7 cleaning sheet, 5-46 clear/clear all button, 1-11 clevis pins, 8-31 clip (PL 1.2), parts list (covers), 9-5 color mode button, 1-9 communication port testing, 4-79 compound gear (head tilt), parts list (motors...
... 4-82 back frame assembly cable, parts list (circuit boards), 9-13 assembly, parts list (circuit boards), 9-13 connectors, 8-43 basic inspection, 7-2 belts tension, check menu, 4-43 wiper drive, parts list (imaging), 9-7 y-axis drum, parts list (imaging), 9-7 BIST Error Codes, 3-3 C cable,..., 4-6 tests, 4-15 cleaning ink smears, 7-6 light stripes or missing colors, 7-6 media jams, 7-7 cleaning sheet, 5-46 clear/clear all button, 1-11 clevis pins, 8-31 clip (PL 1.2), parts list (covers), 9-5 color mode button, 1-9 communication port testing, 4-79 compound gear (head tilt), parts list (motors...
