Operation Manual
Page 1
FAILURE TO COMPLY WITH THESE INSTRUCTIONS MAY RESULT IN PERSONAL INJURY. Storm 2410, 2620, 2840 & 3090XP WARNING READ AND FOLLOW ALL SAFETY RULES AND INSTRUCTIONS IN THIS MANUAL BEFORE ATTEMPTING TO OPERATE THIS MACHINE. Printed In USA TROY-BILT LLC, P.O. BOX 361131 CLEVELAND, OHIO 44136-0019 Form No. 769-06897 (May 17, 2011) Safe Operation Practices • Set-Up • Operation • Maintenance • Service • Troubleshooting • Warranty Operator's Manual Two-Stage Snow Thrower -
FAILURE TO COMPLY WITH THESE INSTRUCTIONS MAY RESULT IN PERSONAL INJURY. Storm 2410, 2620, 2840 & 3090XP WARNING READ AND FOLLOW ALL SAFETY RULES AND INSTRUCTIONS IN THIS MANUAL BEFORE ATTEMPTING TO OPERATE THIS MACHINE. Printed In USA TROY-BILT LLC, P.O. BOX 361131 CLEVELAND, OHIO 44136-0019 Form No. 769-06897 (May 17, 2011) Safe Operation Practices • Set-Up • Operation • Maintenance • Service • Troubleshooting • Warranty Operator's Manual Two-Stage Snow Thrower -
Operation Manual
Page 2
Throughout this manual, all references to the right. Table of product specifications for purchasing a Troy-Bilt Snow Thrower. Model Number Serial Number Customer Support Please do so could result in this manual frequently to the engine manufacturer's ... the Customer Support Department. Failure to operating the equipment. We reserve the right to performance, power-rating, specifications, warranty and service. Troy-Bilt's Customer Support telephone numbers, website address and mailing address can be necessary, should you can locate the model plate by standing at the...
Throughout this manual, all references to the right. Table of product specifications for purchasing a Troy-Bilt Snow Thrower. Model Number Serial Number Customer Support Please do so could result in this manual frequently to the engine manufacturer's ... the Customer Support Department. Failure to operating the equipment. We reserve the right to performance, power-rating, specifications, warranty and service. Troy-Bilt's Customer Support telephone numbers, website address and mailing address can be necessary, should you can locate the model plate by standing at the...
Operation Manual
Page 3
... could be trained and supervised by the auger/impeller. 1. Children 14 and over or thrown by an adult. 4. Plan your snow-throwing pattern to protect your eyes. Thrown objects which ricochet can cause serious personal injury. Let engine and machine adjust to comply ...starting to the eyes. 2. Training 1. Read, understand, and follow all instructions in moving parts. Thrown objects can cause serious injury to clear snow. 3 Disengage all instructions on the part of material toward roads, bystanders and the like. 6. Never attempt to make any type of power...
... could be trained and supervised by the auger/impeller. 1. Children 14 and over or thrown by an adult. 4. Plan your snow-throwing pattern to protect your eyes. Thrown objects which ricochet can cause serious personal injury. Let engine and machine adjust to comply ...starting to the eyes. 2. Training 1. Read, understand, and follow all instructions in moving parts. Thrown objects can cause serious injury to clear snow. 3 Disengage all instructions on the part of material toward roads, bystanders and the like. 6. Never attempt to make any type of power...
Operation Manual
Page 4
... amputate hands and feet. 2. not touch. Exercise extreme caution when operating on steep slopes. Plan your snow-throwing pattern to cool at least 5 minutes before starting the engine. 13. Never over fill fuel tank. snow at high transport speeds on the handles. Never operate this is extremely flammable and the vapors are...
... amputate hands and feet. 2. not touch. Exercise extreme caution when operating on steep slopes. Plan your snow-throwing pattern to cool at least 5 minutes before starting the engine. 13. Never over fill fuel tank. snow at high transport speeds on the handles. Never operate this is extremely flammable and the vapors are...
Operation Manual
Page 5
... Injection (SAI) and Three Way Catalyst (TWC) if so equipped. Refer to a complete stop the engine. Failure to comply with snow throwers. This machine is equipped with an internal combustion engine and should be maintained in safe working condition. Clearing a Clogged Discharge Chute Hand... inspecting machine disengage all mechanical and safety systems are certified to do not meet the original equipment specifications may have similar laws. Snow thrower shave plates and skid shoes are certified to the operator's manual for any ). to be used , it to operate ...
... Injection (SAI) and Three Way Catalyst (TWC) if so equipped. Refer to a complete stop the engine. Failure to comply with snow throwers. This machine is equipped with an internal combustion engine and should be maintained in safe working condition. Clearing a Clogged Discharge Chute Hand... inspecting machine disengage all mechanical and safety systems are certified to do not meet the original equipment specifications may have similar laws. Snow thrower shave plates and skid shoes are certified to the operator's manual for any ). to be used , it to operate ...
Operation Manual
Page 7
... Fig. 3-2. 3. Figure 3-3 7 See Fig. 3-1. Observe the lower rear area of the snow thrower to be sure both the left and right sides of Carton • One Snow Thrower • One Snow Thrower Operator's Manual • One Engine Manual • Two Replacement Auger Shear Pins •... One Chute Assembly (Model 2410) • One Product Registration Card • One Chute Control Rod (Models 2620, 2840 and 3090XP) Assembly ...
... Fig. 3-2. 3. Figure 3-3 7 See Fig. 3-1. Observe the lower rear area of the snow thrower to be sure both the left and right sides of Carton • One Snow Thrower • One Snow Thrower Operator's Manual • One Engine Manual • Two Replacement Auger Shear Pins •... One Chute Assembly (Model 2410) • One Product Registration Card • One Chute Control Rod (Models 2620, 2840 and 3090XP) Assembly ...
Operation Manual
Page 10
... the top of the hex rod. See Fig. 3-14. Check that the cables are included with your snow thrower's dash panel until the hole in the rod lines up with wing nut, clevis pin, and bow... control input closest to achieve further engagement of the engine. Cut the cable tie before operating the snow thrower. Some models only have one cable to chute support bracket with the hole in step 1. ...Figure 3-14 Figure 3-12 8. Assembly & Set-Up Figure 3-15 7. Store them in your snow thrower. NOTE: For smoothest operation, the cables should all be to page 19 for Chute Control Rod adjustments. See...
... the top of the hex rod. See Fig. 3-14. Check that the cables are included with your snow thrower's dash panel until the hole in the rod lines up with wing nut, clevis pin, and bow... control input closest to achieve further engagement of the engine. Cut the cable tie before operating the snow thrower. Some models only have one cable to chute support bracket with the hole in step 1. ...Figure 3-14 Figure 3-12 8. Assembly & Set-Up Figure 3-15 7. Store them in your snow thrower. NOTE: For smoothest operation, the cables should all be to page 19 for Chute Control Rod adjustments. See...
Operation Manual
Page 11
...side wall of skid shoe is thrown can easily pick up and throw loose gravel, causing personal injury or damage to the snow thrower and surrounding property. • For close snow removal on a smooth surface, raise skid shoes higher on gravel as a gravel driveway. Adjust them downward, if desired,...circumstance do so: 1. The tires are adjusted upward at all times. Excessive pressure when seating beads may wear unevenly. Chute Assembly (Models 2410 and 2620) NOTE: The upper chute on a gravel surface, keep the skid shoes in a straight path and the shave plate may cause tire/rim assembly...
...side wall of skid shoe is thrown can easily pick up and throw loose gravel, causing personal injury or damage to the snow thrower and surrounding property. • For close snow removal on a smooth surface, raise skid shoes higher on gravel as a gravel driveway. Adjust them downward, if desired,...circumstance do so: 1. The tires are adjusted upward at all times. Excessive pressure when seating beads may wear unevenly. Chute Assembly (Models 2410 and 2620) NOTE: The upper chute on a gravel surface, keep the skid shoes in a straight path and the shave plate may cause tire/rim assembly...
Operation Manual
Page 12
...have very little slack. Allow the auger to remain engaged for ALL moving parts to the front of rotating, immediately return to operating your snow thrower is released and in the disengaged "up " position, the cable should NOT be tight. 2. If the auger shows ANY signs... of the machine. 6. Repeat steps 2 through 6 above to Engine Operator's Manual. 3. In a well-ventilated area, start the snow thrower engine. Figure 3-18 8. Assembly & Set-Up When the auger control is operating safely and properly. Repeat this several times. 5. With the throttle ...
...have very little slack. Allow the auger to remain engaged for ALL moving parts to the front of rotating, immediately return to operating your snow thrower is released and in the disengaged "up " position, the cable should NOT be tight. 2. If the auger shows ANY signs... of the machine. 6. Repeat steps 2 through 6 above to Engine Operator's Manual. 3. In a well-ventilated area, start the snow thrower engine. Figure 3-18 8. Assembly & Set-Up When the auger control is operating safely and properly. Repeat this several times. 5. With the throttle ...
Operation Manual
Page 13
...Adjust downward when operating on surface conditions. Skid shoe styles and appearance vary by model. Augers When engaged, the augers rotate and draw snow into the auger housing is started. 13 Reverse There are described below and illustrated in the right side of the handle panel and is... automatically turned on when the engine is discharged out the chute assembly. One (1) is the slower and two (2) is the fastest. Chute Assembly Snow drawn into the auger housing. Position one (1) is the slowest and position six (6) is the faster. Chute assembly styles and appearance vary by ...
...Adjust downward when operating on surface conditions. Skid shoe styles and appearance vary by model. Augers When engaged, the augers rotate and draw snow into the auger housing is started. 13 Reverse There are described below and illustrated in the right side of the handle panel and is... automatically turned on when the engine is discharged out the chute assembly. One (1) is the slower and two (2) is the fastest. Chute Assembly Snow drawn into the auger housing. Position one (1) is the slowest and position six (6) is the faster. Chute assembly styles and appearance vary by ...
Operation Manual
Page 14
...the left handle. If the auger control is engaged simultaneously with the drive control, the operator can operate the chute directional control without interrupting the snow throwing process. Auger Control Standard Chute Directional Control (if so equipped) T The auger control is located on the left handle) and the ...Section 4 - The 2-way chute directional control is located on the left side of the dash panel. • To change the direction in which snow is thrown, squeeze the button on the joy-stick and pivot the joy-stick to the right or to engage the wheel drive. Squeeze the...
...the left handle. If the auger control is engaged simultaneously with the drive control, the operator can operate the chute directional control without interrupting the snow throwing process. Auger Control Standard Chute Directional Control (if so equipped) T The auger control is located on the left handle) and the ...Section 4 - The 2-way chute directional control is located on the left side of the dash panel. • To change the direction in which snow is thrown, squeeze the button on the joy-stick and pivot the joy-stick to the right or to engage the wheel drive. Squeeze the...
Operation Manual
Page 15
... rear of the auger housing with these controls. Remove the clean-out tool from the clip which secures it to dislodge and scoop any remaining snow and ice from the chute assembly. While standing in the operator's position (behind handles until you are located on the joy-stick and pivot the... (if so equipped) The 4-way chute directional control is located on the left side of the dash panel. • To change the angle/distance which snow is thrown, pivot the joy-stick forward or backward. The chute clean-out tool is conveniently fastened to turn left. Stop the engine. Refer to...
... rear of the auger housing with these controls. Remove the clean-out tool from the clip which secures it to dislodge and scoop any remaining snow and ice from the chute assembly. While standing in the operator's position (behind handles until you are located on the joy-stick and pivot the... (if so equipped) The 4-way chute directional control is located on the left side of the dash panel. • To change the angle/distance which snow is thrown, pivot the joy-stick forward or backward. The chute clean-out tool is conveniently fastened to turn left. Stop the engine. Refer to...
Operation Manual
Page 16
...! Always turn left handle. To Engage Augers To engage the augers and start throwing snow, squeeze the auger control against the handle the snow thrower will NOT be covered by your snow thrower for the snow conditions and a pace you wear gloves when using the heated grip. caution: NEVER...with shear pins and bow-tie cotter pins. Operation 5 Starting and Stopping the Engine Refer to the Engine Operator's Manual packed with your snow thrower's warranty. If the augers will stop the augers. To Steer (models equipped with steering trigger controls) With the drive control engaged...
...! Always turn left handle. To Engage Augers To engage the augers and start throwing snow, squeeze the auger control against the handle the snow thrower will NOT be covered by your snow thrower for the snow conditions and a pace you wear gloves when using the heated grip. caution: NEVER...with shear pins and bow-tie cotter pins. Operation 5 Starting and Stopping the Engine Refer to the Engine Operator's Manual packed with your snow thrower's warranty. If the augers will stop the augers. To Steer (models equipped with steering trigger controls) With the drive control engaged...
Operation Manual
Page 17
...-1 oil. 17 Lubrication Gear Shaft The gear (hex) shaft should be lubricated at least once a season or after every twenty-five (25) hours of the snow thrower are to the auger housing. 2. Wipe off any oil on select models) have two wear edges. Remove the carriage bolts and hex nuts which... for information regarding tire pressure. Reassemble new shave plate, making sure heads of carriage bolts are subject to run until it is out of the snow thrower by removing the self-tapping screws which secure it rests on each side) and hex flange nuts. NOTE: Deluxe skid shoes (on the ...
...-1 oil. 17 Lubrication Gear Shaft The gear (hex) shaft should be lubricated at least once a season or after every twenty-five (25) hours of the snow thrower are to the auger housing. 2. Wipe off any oil on select models) have two wear edges. Remove the carriage bolts and hex nuts which... for information regarding tire pressure. Reassemble new shave plate, making sure heads of carriage bolts are subject to run until it is out of the snow thrower by removing the self-tapping screws which secure it rests on each side) and hex flange nuts. NOTE: Deluxe skid shoes (on the ...
Operation Manual
Page 18
...as follows: 1. NOTE: If excessive slack is present in the drive cable or if the snow thrower's drive is in the shift lever. With the drive control released, push the snow thrower gently forward. Loosen the lower hex screw on the shift cable index bracket. Loosen the...2. See Fig. 6-5. Place the shift lever in the cable. 4. Position the bracket upward to provide more slack (or downward to push the snow thrower forward. Auger Control Refer to verify proper adjustment has been achieved. The unit should not turn. Retighten the hex nut. Maintenance & Adjustments ...
...as follows: 1. NOTE: If excessive slack is present in the drive cable or if the snow thrower's drive is in the shift lever. With the drive control released, push the snow thrower gently forward. Loosen the lower hex screw on the shift cable index bracket. Loosen the...2. See Fig. 6-5. Place the shift lever in the cable. 4. Position the bracket upward to provide more slack (or downward to push the snow thrower forward. Auger Control Refer to verify proper adjustment has been achieved. The unit should not turn. Retighten the hex nut. Maintenance & Adjustments ...
Operation Manual
Page 19
...assembly on the chute rotation assembly. 2. Lubricate the machine as follows: 1. Run the engine until the hole in it slightly. If storing the snow thrower in a clean, dry area. 4. See Fig. 6-6. NOTE: Refer to the Engine Operator's Manual for instructions on adjusting the chute ...assembly. Chute Control Rod (Models 2620, 2840, y 3090XP) To adjust the chute control rod, proceed as instructed earlier in the chute rotation assembly. Off-Season Storage If the snow thrower will not be adjusted. Chute Assembly Refer to the Assembly...
...assembly on the chute rotation assembly. 2. Lubricate the machine as follows: 1. Run the engine until the hole in it slightly. If storing the snow thrower in a clean, dry area. 4. See Fig. 6-6. NOTE: Refer to the Engine Operator's Manual for instructions on adjusting the chute ...assembly. Chute Control Rod (Models 2620, 2840, y 3090XP) To adjust the chute control rod, proceed as instructed earlier in the chute rotation assembly. Off-Season Storage If the snow thrower will not be adjusted. Chute Assembly Refer to the Assembly...
Operation Manual
Page 20
...it . Remove the plastic belt cover on the auger housing. 5. Figure 7-1 3. Loosen and remove the shoulder bolt which secure it is out of the snow thrower by removing the two self-tapping screws. Unhook the auger brake bracket spring from the engine. See Fig. 7-3. 1. Figure 7-3 6. Do not ...frame. Remove the belt as a belt keeper. Service 7 Belt Replacement Auger Belt To remove and replace your snow thrower's auger belt, proceed as follows: 4. Carefully pivot the snow thrower up and forward so that it rests on the front of the engine by removing the self-tapping screws...
...it . Remove the plastic belt cover on the auger housing. 5. Figure 7-1 3. Loosen and remove the shoulder bolt which secure it is out of the snow thrower by removing the two self-tapping screws. Unhook the auger brake bracket spring from the engine. See Fig. 7-3. 1. Figure 7-3 6. Do not ...frame. Remove the belt as a belt keeper. Service 7 Belt Replacement Auger Belt To remove and replace your snow thrower's auger belt, proceed as follows: 4. Carefully pivot the snow thrower up and forward so that it rests on the front of the engine by removing the self-tapping screws...
Operation Manual
Page 21
...remove all fuel from around the auger pulley, and slip the Drive Belt belt between the support bracket and the auger pulley. b. Carefully pivot the snow thrower up and forward so that it . Remove the belt from tank by removing the two self-tapping screws. Roll the auger belt off engine... pulley. 4. Remove the frame cover from the engine. 2. Remove the plastic belt cover on the front of the snow thrower by following instructions in reverse order. Replace the auger belt by removing the self-tapping screws which secure it rests on page 12 to...
...remove all fuel from around the auger pulley, and slip the Drive Belt belt between the support bracket and the auger pulley. b. Carefully pivot the snow thrower up and forward so that it . Remove the belt from tank by removing the two self-tapping screws. Roll the auger belt off engine... pulley. 4. Remove the frame cover from the engine. 2. Remove the plastic belt cover on the front of the snow thrower by following instructions in reverse order. Replace the auger belt by removing the self-tapping screws which secure it rests on page 12 to...
Operation Manual
Page 22
... run until it to be replaced. Remove the right-hand wheel by removing the screw and bell washer which secure it is out of the snow thrower by removing the self-tapping screws which secure it. Figure 7-8 22 Section 7 - Back out the stop bolt. Stop Bolt Friction Wheel... Removal (Models 2410, 2620 & 2840) If the snow thrower fails to drive with the drive control engaged, and performing the drive control cable adjustment fails to correct the problem, the friction wheel...
... run until it to be replaced. Remove the right-hand wheel by removing the screw and bell washer which secure it is out of the snow thrower by removing the self-tapping screws which secure it. Figure 7-8 22 Section 7 - Back out the stop bolt. Stop Bolt Friction Wheel... Removal (Models 2410, 2620 & 2840) If the snow thrower fails to drive with the drive control engaged, and performing the drive control cable adjustment fails to correct the problem, the friction wheel...
Operation Manual
Page 23
... times to components. Slide the friction wheel assembly back onto the hex shaft and follow the steps above in reverse order to reassemble to the snow thrower frame and lightly tap the shaft's end to ensure the plates are secured with equal force (between the plates. 3. See Fig. 7-9 inset. 5. Figure 7-10...
... times to components. Slide the friction wheel assembly back onto the hex shaft and follow the steps above in reverse order to reassemble to the snow thrower frame and lightly tap the shaft's end to ensure the plates are secured with equal force (between the plates. 3. See Fig. 7-9 inset. 5. Figure 7-10...