Parts List
Page 1
Illustrated Parts Manual Model Number: TBL-4610 LOW EMISSION BACKPACK BLOWER P/N 30471 Rev 000 Date 9-2-09 Nikko Tanaka Engineering U.S.A.,Ltd.• 1028 4th Street SW, Bldg B • Auburn, WA 98001 • Phone: (253) 333-1200 • Fax: (253) 333-1212 www.tanakapowerequipment.com custsvc@nikko-tanaka-usa.com
Illustrated Parts Manual Model Number: TBL-4610 LOW EMISSION BACKPACK BLOWER P/N 30471 Rev 000 Date 9-2-09 Nikko Tanaka Engineering U.S.A.,Ltd.• 1028 4th Street SW, Bldg B • Auburn, WA 98001 • Phone: (253) 333-1200 • Fax: (253) 333-1212 www.tanakapowerequipment.com custsvc@nikko-tanaka-usa.com
Parts List
Page 6
PARTS INFORMATION TBL-4610 MUFFLER, ENGINE COVERS • FIGURE 4 ITEM PART NUMBER DESCRIPTION 2 99415050161 SCREW,5X16/PS 6 1330503620 SHIELD,HEAT 7 7050503690 MUFFLER ASS'Y 8 71905008800 PIPE,MUFFLER 9 73205008200 ARRESTER,SPARK 14 75105004212 GASKET,MUFFLER 15 99201080011 WASHER,8 16 75005004201 BOLT,SPECIAL 19 99415060121 SCREW,6X12 20 99011050201 SCREW,MX20 21 99210050012 WASHER,S,5 22 99200050011 WASHER,SMALL,5 23 99011060201 SCREW,6X20 24 99210060012 WASHER,S,6 25 99200060011 WASHER,SMALL,6 26 7380503680...
PARTS INFORMATION TBL-4610 MUFFLER, ENGINE COVERS • FIGURE 4 ITEM PART NUMBER DESCRIPTION 2 99415050161 SCREW,5X16/PS 6 1330503620 SHIELD,HEAT 7 7050503690 MUFFLER ASS'Y 8 71905008800 PIPE,MUFFLER 9 73205008200 ARRESTER,SPARK 14 75105004212 GASKET,MUFFLER 15 99201080011 WASHER,8 16 75005004201 BOLT,SPECIAL 19 99415060121 SCREW,6X12 20 99011050201 SCREW,MX20 21 99210050012 WASHER,S,5 22 99200050011 WASHER,SMALL,5 23 99011060201 SCREW,6X20 24 99210060012 WASHER,S,6 25 99200060011 WASHER,SMALL,6 26 7380503680...
Parts List
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PARTS INFORMATION TBL-4610 FUEL SYSTEM • FIGURE 5 P/N 4554132200 PRIMER UPDATE KIT Includes fuel tank, fuel pipe with grommet and carburetor with primer - Units before S/N C203901 ITEM PART NUMBER DESCRIPTION 36 4030501521 GASKET,INSULATOR 37 4040503690 INSULATOR,CARBURETOR 38 99200050011 WASHER,SMALL,5 40 99414050251 SCREW,5X25 41 4020503620 GASKET,CARBURETOR 42 4550503690 CARBURETOR SET 42 4550503691 CARBURETOR SET (W/PRIMER) 52 22305015900 PIPE,FUEL,3X5X280 53 68004001200 CLIP,5.2 54 67501630900 FILTER,FUEL 55 5950503690 CAP,TANK 57 5910503682 TANK,FUEL,ORANGE...
PARTS INFORMATION TBL-4610 FUEL SYSTEM • FIGURE 5 P/N 4554132200 PRIMER UPDATE KIT Includes fuel tank, fuel pipe with grommet and carburetor with primer - Units before S/N C203901 ITEM PART NUMBER DESCRIPTION 36 4030501521 GASKET,INSULATOR 37 4040503690 INSULATOR,CARBURETOR 38 99200050011 WASHER,SMALL,5 40 99414050251 SCREW,5X25 41 4020503620 GASKET,CARBURETOR 42 4550503690 CARBURETOR SET 42 4550503691 CARBURETOR SET (W/PRIMER) 52 22305015900 PIPE,FUEL,3X5X280 53 68004001200 CLIP,5.2 54 67501630900 FILTER,FUEL 55 5950503690 CAP,TANK 57 5910503682 TANK,FUEL,ORANGE...
Parts List
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...4 1 1 custsvc@nikko-tanaka-ism.com PARTS INFORMATION TBL-4610 CARBURETOR • FIGURE 7 ITEM PART NUMBER DESCRIPTION 0 4550503690 CARBURETOR SET 2 5752515280 BODY,PUMP 3 47625004200 COVER,DIAPHRAGM 4 ~~~ METERING DIAPHRAGM 5 ~~~ GASKET,DIAPHRAGM 6 ~~~ DIAPHRAGM,PUMP 7 ~~~ GASKET,PUMP 8 5992000W460 JET,MAIN,#46 9 55025100200 O-RING 10 48925100200 RING,STOP 11 53925120200 SWIVEL 13 51425100200 SCREW,THROTTLE SET 14 54425164200 STAY,ADJUST,CABLE 15 99101060013 NUT,6 16 61425137200 ADJUSTER,CABLE 17 4310634C200 GASKET,CLEANER 18 54825101200 SCREW,SET 19 5492516520...
...4 1 1 custsvc@nikko-tanaka-ism.com PARTS INFORMATION TBL-4610 CARBURETOR • FIGURE 7 ITEM PART NUMBER DESCRIPTION 0 4550503690 CARBURETOR SET 2 5752515280 BODY,PUMP 3 47625004200 COVER,DIAPHRAGM 4 ~~~ METERING DIAPHRAGM 5 ~~~ GASKET,DIAPHRAGM 6 ~~~ DIAPHRAGM,PUMP 7 ~~~ GASKET,PUMP 8 5992000W460 JET,MAIN,#46 9 55025100200 O-RING 10 48925100200 RING,STOP 11 53925120200 SWIVEL 13 51425100200 SCREW,THROTTLE SET 14 54425164200 STAY,ADJUST,CABLE 15 99101060013 NUT,6 16 61425137200 ADJUSTER,CABLE 17 4310634C200 GASKET,CLEANER 18 54825101200 SCREW,SET 19 5492516520...
Parts List
Page 10
...@nikko-tanaka-ism.com PARTS INFORMATION TBL-4610 CARBURETOR • FIGURE 7 ITEM PART NUMBER DESCRIPTION 0 4550503691 CARBURETOR SET 2 5752515380 BODY,PUMP 3 4422515180 PUMP,PRIMING 4 4762515120 COVER,DIAPHRAGM 5 4472510820 BODY,PRIMING 6 ~~~ DIAPHRAGM,METERING 7 ~~~ GASKET,DIAPHRAGM 8 ~~~ DIAPHRAGM,PUMP 9 ~~~ GASKET,PUMP 10 5992000W47 JET,MAIN,#41 11 5502510020 O-RING 12 4892510020 RING,STOP 13 53925120200 SWIVEL 15 51425100200 SCREW,THROTTLE SET 16 54425164200 STAY,ADJUST,CABLE 17 99101060013 NUT,6 18 61425137200 ADJUSTER,CABLE 19 4310634C200...
...@nikko-tanaka-ism.com PARTS INFORMATION TBL-4610 CARBURETOR • FIGURE 7 ITEM PART NUMBER DESCRIPTION 0 4550503691 CARBURETOR SET 2 5752515380 BODY,PUMP 3 4422515180 PUMP,PRIMING 4 4762515120 COVER,DIAPHRAGM 5 4472510820 BODY,PRIMING 6 ~~~ DIAPHRAGM,METERING 7 ~~~ GASKET,DIAPHRAGM 8 ~~~ DIAPHRAGM,PUMP 9 ~~~ GASKET,PUMP 10 5992000W47 JET,MAIN,#41 11 5502510020 O-RING 12 4892510020 RING,STOP 13 53925120200 SWIVEL 15 51425100200 SCREW,THROTTLE SET 16 54425164200 STAY,ADJUST,CABLE 17 99101060013 NUT,6 18 61425137200 ADJUSTER,CABLE 19 4310634C200...
Parts List
Page 12
... COLLAR 64 99101080013 NUT,8 66 3353131380 KNOB 67 2503132220 ARM,THROTTLE 68 0403131320 BRACKET,THROTTLE LEVER 69 99178080010 NUT,8 70 99290200150 PIN,SPLIT 71 99201060011 WASHER,6 73 99414060301 SCREW,6X30/S 74 24731310200 COVER,THROTTLE LEVER ARM 75 99311041012 SCREW,TAPPING,4X10 76 99101060011 NUT,6 77 8850503680 WIRE,THROTTLE 78 40336 THROTTLE ASSY QTY 1 2 2 2 1 4 2 2 1 1 1 1 1 1 1 2 1 1 1 1 1 4 2 1 2 1 1 1 TBL-4610 FRAME • FIGURE 8 COMMENTS www.tanakapowerequipment.com Page 11 custsvc@nikko-tanaka-ism.com
... COLLAR 64 99101080013 NUT,8 66 3353131380 KNOB 67 2503132220 ARM,THROTTLE 68 0403131320 BRACKET,THROTTLE LEVER 69 99178080010 NUT,8 70 99290200150 PIN,SPLIT 71 99201060011 WASHER,6 73 99414060301 SCREW,6X30/S 74 24731310200 COVER,THROTTLE LEVER ARM 75 99311041012 SCREW,TAPPING,4X10 76 99101060011 NUT,6 77 8850503680 WIRE,THROTTLE 78 40336 THROTTLE ASSY QTY 1 2 2 2 1 4 2 2 1 1 1 1 1 1 1 2 1 1 1 1 1 4 2 1 2 1 1 1 TBL-4610 FRAME • FIGURE 8 COMMENTS www.tanakapowerequipment.com Page 11 custsvc@nikko-tanaka-ism.com
Parts List
Page 14
... PART NUMBER DESCRIPTION 6 99011050351 SCREW,5X35 7 99200050011 WASHER,SMALL,5 8 0103131680 CASE,FAN E 9 1270501820 FAN 10 99210060042 WASHER,S,6 11 99021060302 BOLT,6X30 12 01131310200 CASE,FAN,S 13 99101050011 NUT,5 14 05031307200 SCREEN 15 99311052011 SCREW,TAPPING,5X20 16 27031310200 PIPE,BLOW 17 10031310200 BAND,PIPE 18 06031310200 COLLAR 20 99011060301 SCREW,6X30 22 59331310200 GASKET,OIL SEAT 23 01231310200 PLATE,AIR GUIDE...
... PART NUMBER DESCRIPTION 6 99011050351 SCREW,5X35 7 99200050011 WASHER,SMALL,5 8 0103131680 CASE,FAN E 9 1270501820 FAN 10 99210060042 WASHER,S,6 11 99021060302 BOLT,6X30 12 01131310200 CASE,FAN,S 13 99101050011 NUT,5 14 05031307200 SCREEN 15 99311052011 SCREW,TAPPING,5X20 16 27031310200 PIPE,BLOW 17 10031310200 BAND,PIPE 18 06031310200 COLLAR 20 99011060301 SCREW,6X30 22 59331310200 GASKET,OIL SEAT 23 01231310200 PLATE,AIR GUIDE...
Parts List
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PARTS INFORMATION TBL-4610 BLOWER PIPES • FIGURE 10 Optional Fan Head ITEM PART NUMBER DESCRIPTION 1 10131310200 PIPE,FLEXIBLE 2 10231310200 PIPE,SWIVEL 3 10331310200 PIPE,STRAIGHT,LONG 4 10431310200 PIPE,BENT 6 11031310200 CLAMP,WIRE 92 8 8262000080 SPANNER,COMBI,17X19 9 95120000200 HANDLE,8X120 11 11131305200 CLAMP,WIRE 78 15 27331307200 FAN HEAD 21 99161060012 NUT,WING,6 22 99201060011 WASHER,6 23 26724 HANDLE,TBL 24 99060060501 BOLT,WING 6X50 www.tanakapowerequipment.com Page 14 QTY 1 1 1 1 1 1 1 1 1 OPTIONAL 1 2 1 1 COMMENTS custsvc@nikko-tanaka-ism.com
PARTS INFORMATION TBL-4610 BLOWER PIPES • FIGURE 10 Optional Fan Head ITEM PART NUMBER DESCRIPTION 1 10131310200 PIPE,FLEXIBLE 2 10231310200 PIPE,SWIVEL 3 10331310200 PIPE,STRAIGHT,LONG 4 10431310200 PIPE,BENT 6 11031310200 CLAMP,WIRE 92 8 8262000080 SPANNER,COMBI,17X19 9 95120000200 HANDLE,8X120 11 11131305200 CLAMP,WIRE 78 15 27331307200 FAN HEAD 21 99161060012 NUT,WING,6 22 99201060011 WASHER,6 23 26724 HANDLE,TBL 24 99060060501 BOLT,WING 6X50 www.tanakapowerequipment.com Page 14 QTY 1 1 1 1 1 1 1 1 1 OPTIONAL 1 2 1 1 COMMENTS custsvc@nikko-tanaka-ism.com
Parts List
Page 17
PARTS INFORMATION TBL-4610 OPTIONAL THROTTLE KIT • FIGURE 12 ITEM PART NUMBER 1 29603 2 29873 3 29878 4 29880 5 29879 6 29881 7 29882 8 29883 9 29884 DESCRIPTION KIT,THROTTLE,TBL LEVER,THROTTLE GRIP BAND,(RIGHT) BAND,(LEFT) SCREW,5X20 BOLT,KNOB WIRE.THROTTLE,ASSY CLAMP www.tanakapowerequipment.com QTY 1 1 1 1 1 1 1 1 1 Page 16 COMMENTS custsvc@nikko-tanaka-ism.com
PARTS INFORMATION TBL-4610 OPTIONAL THROTTLE KIT • FIGURE 12 ITEM PART NUMBER 1 29603 2 29873 3 29878 4 29880 5 29879 6 29881 7 29882 8 29883 9 29884 DESCRIPTION KIT,THROTTLE,TBL LEVER,THROTTLE GRIP BAND,(RIGHT) BAND,(LEFT) SCREW,5X20 BOLT,KNOB WIRE.THROTTLE,ASSY CLAMP www.tanakapowerequipment.com QTY 1 1 1 1 1 1 1 1 1 Page 16 COMMENTS custsvc@nikko-tanaka-ism.com
Owner's Manual
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Owner's Manual Model Numbers: THB-2500,THB-2510, TBL-4600,TBL-4610,TBL-505 BLOWERS P/N 12626 Date 08-10-01 TBL-4600 THB-2510 Supplier To The Outdoor Power Equipment Industry ISM, Inc. • 1028 4th Street SW • Auburn, WA 98001 • Phone: (253) 333-1200 • Fax: (253) 333-1212 www.tanakapowerequipment.com custsvc@tanaka-ism.com
Owner's Manual Model Numbers: THB-2500,THB-2510, TBL-4600,TBL-4610,TBL-505 BLOWERS P/N 12626 Date 08-10-01 TBL-4600 THB-2510 Supplier To The Outdoor Power Equipment Industry ISM, Inc. • 1028 4th Street SW • Auburn, WA 98001 • Phone: (253) 333-1200 • Fax: (253) 333-1212 www.tanakapowerequipment.com custsvc@tanaka-ism.com
Owner's Manual
Page 2
... correctly assembled and adjusted. • Start the unit and check the carburetor adjustment. Careless or improper use of California to the State of the unit may cause serious or fatal injury. For vacuum, vacuum pipe and bag must be in this unit. Read, understand and follow all warnings and instructions in place. For blower, dust cover must be securely installed. 1 custsvc@tanaka...
... correctly assembled and adjusted. • Start the unit and check the carburetor adjustment. Careless or improper use of California to the State of the unit may cause serious or fatal injury. For vacuum, vacuum pipe and bag must be in this unit. Read, understand and follow all warnings and instructions in place. For blower, dust cover must be securely installed. 1 custsvc@tanaka...
Owner's Manual
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.... • Disconnect the spark plug before starting engine. • Stop engine before removing fuel cap. • Empty the fuel tank before each use . Stop the engine immediately if you need assistance. Transport and storage • Carry the tool by the manufacturer. If situations occur which is off , make sure all fuel spills before performing maintenance except for this manual, take a break from water heaters, electric motors or switches, furnaces, etc...
.... • Disconnect the spark plug before starting engine. • Stop engine before removing fuel cap. • Empty the fuel tank before each use . Stop the engine immediately if you need assistance. Transport and storage • Carry the tool by the manufacturer. If situations occur which is off , make sure all fuel spills before performing maintenance except for this manual, take a break from water heaters, electric motors or switches, furnaces, etc...
Owner's Manual
Page 5
...! (TBL-4600/4610/505, optional) • Use flexible pipe with wire clamps. • Install the pipe handle on swivel pipe or on straight pipe. For installation, see THV-200 vacuum manual. NOTE! (TBL-4600, optional) • Connect flexible pipe (2) to your comfort. (Fig. 1-2) NOTE! (THB-2510, optional) Vacuum attachment is offered as an optional kit, which converts the hand-held blower into...
...! (TBL-4600/4610/505, optional) • Use flexible pipe with wire clamps. • Install the pipe handle on swivel pipe or on straight pipe. For installation, see THV-200 vacuum manual. NOTE! (TBL-4600, optional) • Connect flexible pipe (2) to your comfort. (Fig. 1-2) NOTE! (THB-2510, optional) Vacuum attachment is offered as an optional kit, which converts the hand-held blower into...
Owner's Manual
Page 6
... of oil. Mix (shake) the fuel-mix thoroughly before starting. www.tanakapowerequipment.com 5 custsvc@tanaka-ism.com Always run the engine on fuel, which is to ensure that no dirt falls into the tank. Fueling WARNING! * Always shut off the engine before fueling. Before fueling, clean the tank cap area carefully, to be used. Operating procedures. Fuel • Always use branded 89 octane unleaded gasoline. • Use Tanaka two-cycle oil or a quality two-cycle oil at mixing ratio...
... of oil. Mix (shake) the fuel-mix thoroughly before starting. www.tanakapowerequipment.com 5 custsvc@tanaka-ism.com Always run the engine on fuel, which is to ensure that no dirt falls into the tank. Fueling WARNING! * Always shut off the engine before fueling. Before fueling, clean the tank cap area carefully, to be used. Operating procedures. Fuel • Always use branded 89 octane unleaded gasoline. • Use Tanaka two-cycle oil or a quality two-cycle oil at mixing ratio...
Owner's Manual
Page 7
... switch operation from 2 to snap back. (Fig. 2-5, 5B) 4. If engine does not start or to CLOSED position (4). Do not start engine. (Fig. 2-2C) Note! (TBL-4610) Model TBL-4610 does not have an ignition switch. After starting the unit, move throttle lever to RUN position (open position (2) and lock it with lock lever (4) (if so equipped), when it to 4. 5. THB-2500/THB-2510/TBL-4600/4610,TBL-505 Owner's Manual Starting CAUTION! Pull recoil starter briskly, taking care to keep the handle...
... switch operation from 2 to snap back. (Fig. 2-5, 5B) 4. If engine does not start or to CLOSED position (4). Do not start engine. (Fig. 2-2C) Note! (TBL-4610) Model TBL-4610 does not have an ignition switch. After starting the unit, move throttle lever to RUN position (open position (2) and lock it with lock lever (4) (if so equipped), when it to 4. 5. THB-2500/THB-2510/TBL-4600/4610,TBL-505 Owner's Manual Starting CAUTION! Pull recoil starter briskly, taking care to keep the handle...
Owner's Manual
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.../TBL-4600/4610,TBL-505 Owner's Manual Operating blower (Fig. 2-6, 6B) Adjust shoulder harness to stop the unit, move throttle lever to START position and run for a few minutes, then move the lever further to be used with all blower pipes attached (See page 1). Do not direct discharge of air toward people or pet. 1. Stopping (Fig. 2-7, 7B, 7C) Decrease engine speed, and push ignition switch to fit your stature before operating unit. Note! (TBL-4610) Model TBL-4610...
.../TBL-4600/4610,TBL-505 Owner's Manual Operating blower (Fig. 2-6, 6B) Adjust shoulder harness to stop the unit, move throttle lever to START position and run for a few minutes, then move the lever further to be used with all blower pipes attached (See page 1). Do not direct discharge of air toward people or pet. 1. Stopping (Fig. 2-7, 7B, 7C) Decrease engine speed, and push ignition switch to fit your stature before operating unit. Note! (TBL-4610) Model TBL-4610...
Owner's Manual
Page 9
... altitude. The carburetor has one adjustment possibility: T = Idle speed adjustment screw. Idle speed adjustment (T) To adjust, turn IDLE Adjustment Screw (T) in (clockwise) to increase engine speed, out (counterclockwise) to engine will occur because of the incorrect condition. Standard Idle rpm is MADE or DAMAGE to decrease engine speed. Carburetor adjustment (Fig. 3-1, 1 B, IC) In the carburetor, fuel is basically adjusted. When the engine is test run at the factory, the carburetor is mixed with air. THB-2500/THB-2510/TBL-4600/4610,TBL-505 Owner's Manual 5.
... altitude. The carburetor has one adjustment possibility: T = Idle speed adjustment screw. Idle speed adjustment (T) To adjust, turn IDLE Adjustment Screw (T) in (clockwise) to increase engine speed, out (counterclockwise) to engine will occur because of the incorrect condition. Standard Idle rpm is MADE or DAMAGE to decrease engine speed. Carburetor adjustment (Fig. 3-1, 1 B, IC) In the carburetor, fuel is basically adjusted. When the engine is test run at the factory, the carburetor is mixed with air. THB-2500/THB-2510/TBL-4600/4610,TBL-505 Owner's Manual 5.
Owner's Manual
Page 10
.... Pull filter element out of holder assembly and rinse element in liquid detergent and water. Replace the element and install the cover. (Fig. 3-2B, 2C) Fuel filter (Fig. 3-3, 3B) Drain all traces of operation. Squeeze the element to remove any excess oil. Saturate the element in order to avoid: • Carburetor malfunctions. • Starting problems. • Engine power reduction. • Unnecessary wear on the top. (Fig. 3-2) Cleaning the air filter Clean...
.... Pull filter element out of holder assembly and rinse element in liquid detergent and water. Replace the element and install the cover. (Fig. 3-2B, 2C) Fuel filter (Fig. 3-3, 3B) Drain all traces of operation. Squeeze the element to remove any excess oil. Saturate the element in order to avoid: • Carburetor malfunctions. • Starting problems. • Engine power reduction. • Unnecessary wear on the top. (Fig. 3-2) Cleaning the air filter Clean...
Owner's Manual
Page 11
... correct gap is air cooled, and air must circulate freely around engine and over cooling fins on power, difficult to the muffler by : • An incorrect carburetor setting. • Wrong fuel mixture (too much oil in malfunction and starting difficulties. Do not operate engine with engine shroud or muffler guard removed as cold weather). THB-2500/THB-2510/TBL-4600/4610,TBL-505 Owner's Manual Spark plug (Fig. 3-4) The spark plug condition is influenced by removing muffler protector and...
... correct gap is air cooled, and air must circulate freely around engine and over cooling fins on power, difficult to the muffler by : • An incorrect carburetor setting. • Wrong fuel mixture (too much oil in malfunction and starting difficulties. Do not operate engine with engine shroud or muffler guard removed as cold weather). THB-2500/THB-2510/TBL-4600/4610,TBL-505 Owner's Manual Spark plug (Fig. 3-4) The spark plug condition is influenced by removing muffler protector and...
Owner's Manual
Page 12
.../TBL-4600/4610,TBL-505 Owner's Manual Maintenance schedule Below you will find some general maintenance instructions. Daily maintenance • Clean the exterior of impacts or cracks. (Hand held blower only) • Check that the air intake at the starter is not clogged. • Clean the air filter. Adjust it and check the electrode gap. www.tanakapowerequipment.com 11 custsvc@tanaka-ism.com For further information please contact your service dealer. Change the cover...
.../TBL-4600/4610,TBL-505 Owner's Manual Maintenance schedule Below you will find some general maintenance instructions. Daily maintenance • Clean the exterior of impacts or cracks. (Hand held blower only) • Check that the air intake at the starter is not clogged. • Clean the air filter. Adjust it and check the electrode gap. www.tanakapowerequipment.com 11 custsvc@tanaka-ism.com For further information please contact your service dealer. Change the cover...