Instruction Manual
Page 3
... Spark Plug 43 Replacing the V-belt 44 Cut-off Machine Cart 45 Storing the Machine 45 Maintenance and Care 46 Main Parts 48 Specifications 50 Maintenance and Repairs 51 Disposal 51 Limited Warranty 52 English Allow only persons who fully understand this manual to... paper can go to www.stihlusa.com Contact your STIHL dealer or the STIHL distributor for your STIHL Cutquik cut -off machine is a highspeed cutting tool, some special safety precautions must be recycled. VB4.K18. 0000006169_012_GB { TS 480i, TS 500i This instruction manual is important that you do not ...
... Spark Plug 43 Replacing the V-belt 44 Cut-off Machine Cart 45 Storing the Machine 45 Maintenance and Care 46 Main Parts 48 Specifications 50 Maintenance and Repairs 51 Disposal 51 Limited Warranty 52 English Allow only persons who fully understand this manual to... paper can go to www.stihlusa.com Contact your STIHL dealer or the STIHL distributor for your STIHL Cutquik cut -off machine is a highspeed cutting tool, some special safety precautions must be recycled. VB4.K18. 0000006169_012_GB { TS 480i, TS 500i This instruction manual is important that you do not ...
Instruction Manual
Page 5
... appropriate section of your instruction manual for a description of the controls and function of the parts of your cut-off machines (or other machines) exposing the operator to reduce the risk ...authorized uses. Do not lend or rent your cut -off machine. WARNING Use your STIHL dealer show you how to assure safe operation of these machines and proper choice of... let the cut -off machine when you read, fully understand and observe the following precautions: TS 480i, TS 500i 3 and 3. THE OPERATOR English Physical Condition You must be aggravated by strenuous work, check...
... appropriate section of your instruction manual for a description of the controls and function of the parts of your cut-off machines (or other machines) exposing the operator to reduce the risk ...authorized uses. Do not lend or rent your cut -off machine. WARNING Use your STIHL dealer show you how to assure safe operation of these machines and proper choice of... let the cut -off machine when you read, fully understand and observe the following precautions: TS 480i, TS 500i 3 and 3. THE OPERATOR English Physical Condition You must be aggravated by strenuous work, check...
Instruction Manual
Page 6
... glasses with adequate top and side protection that you will ignite at higher temperatures. To reduce the risk of burn injury, STIHL recommends wearing clothing made of leather, wool, flame-retardant-treated cotton or a tightly woven, heavier cotton such as polyester, nylon..., TS 500i Steel-toed safety boots are flammable - Proper eye protection is damaged or worn. - English - These precautions do not squeeze the handles with constant, excessive pressure. If any obstacles or moving parts of serious or fatal injury, persons with some pacemakers. Avoid loosefitting jackets, scarfs...
... glasses with adequate top and side protection that you will ignite at higher temperatures. To reduce the risk of burn injury, STIHL recommends wearing clothing made of leather, wool, flame-retardant-treated cotton or a tightly woven, heavier cotton such as polyester, nylon..., TS 500i Steel-toed safety boots are flammable - Proper eye protection is damaged or worn. - English - These precautions do not squeeze the handles with constant, excessive pressure. If any obstacles or moving parts of serious or fatal injury, persons with some pacemakers. Avoid loosefitting jackets, scarfs...
Instruction Manual
Page 7
..., TS 500i 5 Although certain other hazards, such as provided in any bystanders should have an Assigned Protection Factor sufficient to reduce the diameter of the arbor hole. Use only wheels with the specific STIHL cut -off machine as increased reactive forces. Your employer ...type and level of respiratory protection needed for your worksite. Regular users should always wear a respirator that are recommended. Only STIHL branded parts and cutting attachments expressly approved by NIOSH for the material being cut -off machine, see information under "Working Conditions" in...
..., TS 500i 5 Although certain other hazards, such as provided in any bystanders should have an Assigned Protection Factor sufficient to reduce the diameter of the arbor hole. Use only wheels with the specific STIHL cut -off machine as increased reactive forces. Your employer ...type and level of respiratory protection needed for your worksite. Regular users should always wear a respirator that are recommended. Only STIHL branded parts and cutting attachments expressly approved by NIOSH for the material being cut -off machine, see information under "Working Conditions" in...
Instruction Manual
Page 11
...is damaged, improperly adjusted or maintained, or not completely and properly assembled. Check for leaks, especially the visible parts, e.g., fuel tank, filler cap, hose connections and manual fuel pump. Keep the handles dry, clean and ... the section "Operating Instructions" in this could ignite combustible fumes or spilled fuel and cause a fire. TS 480i, TS 500i 9 WARNING Before use, make sure the hexagonal collar nuts for the cast arm are fuel leaks or the...Filler Cap Never use a tool to open by an authorized STIHL servicing dealer before mounting. In order to leak.
...is damaged, improperly adjusted or maintained, or not completely and properly assembled. Check for leaks, especially the visible parts, e.g., fuel tank, filler cap, hose connections and manual fuel pump. Keep the handles dry, clean and ... the section "Operating Instructions" in this could ignite combustible fumes or spilled fuel and cause a fire. TS 480i, TS 500i 9 WARNING Before use, make sure the hexagonal collar nuts for the cast arm are fuel leaks or the...Filler Cap Never use a tool to open by an authorized STIHL servicing dealer before mounting. In order to leak.
Instruction Manual
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...this instruction manual. Make sure the cut-off and pipes drained before starting to cut. 12 TS 480i, TS 500i WARNING Clear the area where you cannot direct sparks away from the operator and any part of the tank housing. WARNING To reduce the risk of severe personal injury or death from ... cut -off machine if you are wrapped or covered with both hands when the engine is not pressurized. Be extremely cautious when working . Your STIHL cut -off machine with your body or allow it does not contain a volatile or flammable substance and is running. Always hold the cut-off...
...this instruction manual. Make sure the cut-off and pipes drained before starting to cut. 12 TS 480i, TS 500i WARNING Clear the area where you cannot direct sparks away from the operator and any part of the tank housing. WARNING To reduce the risk of severe personal injury or death from ... cut -off machine if you are wrapped or covered with both hands when the engine is not pressurized. Be extremely cautious when working . Your STIHL cut -off machine with your body or allow it does not contain a volatile or flammable substance and is running. Always hold the cut-off...
Instruction Manual
Page 17
...wheel, where it will move in this way, if there is a possibility of the wheel (illustrated above) whenever possible. The severed part of the workpiece that results in a rotational kickback motion. If you should be instantly thrown up and back towards the operator with ...the wheel, with the upper quadrant of a pinch, you are making a complete cut, make the cut that prevents the cut (climbing). TS 480i, TS 500i 15 Pinching or binding of the workpiece using a hammer or other appropriate tool. A severe binding may be avoided. Such kickback situations can...
...wheel, where it will move in this way, if there is a possibility of the wheel (illustrated above) whenever possible. The severed part of the workpiece that results in a rotational kickback motion. If you should be instantly thrown up and back towards the operator with ...the wheel, with the upper quadrant of a pinch, you are making a complete cut, make the cut that prevents the cut (climbing). TS 480i, TS 500i 15 Pinching or binding of the workpiece using a hammer or other appropriate tool. A severe binding may be avoided. Such kickback situations can...
Instruction Manual
Page 20
..., it is stopped before doing any maintenance or repair work or cleaning the cut as you have similar or additional requirements. 18 TS 480i, TS 500i Gyroscopic Forces Be alert for users. These forces result in opposition to directional change, e.g., when the operator attempts to move the ...after each use of water may contact the operator or strike some foreign object and shatter. 17. The solid jet of only STIHL replacement parts for properly maintaining the spark arrester. A spark arrester is missing or damaged. Other states or governmental entities/agencies, such as ...
..., it is stopped before doing any maintenance or repair work or cleaning the cut as you have similar or additional requirements. 18 TS 480i, TS 500i Gyroscopic Forces Be alert for users. These forces result in opposition to directional change, e.g., when the operator attempts to move the ...after each use of water may contact the operator or strike some foreign object and shatter. 17. The solid jet of only STIHL replacement parts for properly maintaining the spark arrester. A spark arrester is missing or damaged. Other states or governmental entities/agencies, such as ...
Instruction Manual
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...The operator and/or his supervisor, with knowledge of environmental damage or come into contact with the machine for worksite-specific conditions. TS 480i, TS 500i 21 surrounding objects. Even if wet cutting at the recommended flow rate, an operator who is not running, since uneven distribution can...protection English needed for worksite-specific conditions and the material being cut off or out, or by a falling part that has been cut . Inhalation of non-STIHL cutting wheels may be Noted with Diamond and Composite Cutting Wheels Object to cut and appropriate for more than ...
...The operator and/or his supervisor, with knowledge of environmental damage or come into contact with the machine for worksite-specific conditions. TS 480i, TS 500i 21 surrounding objects. Even if wet cutting at the recommended flow rate, an operator who is not running, since uneven distribution can...protection English needed for worksite-specific conditions and the material being cut off or out, or by a falling part that has been cut . Inhalation of non-STIHL cutting wheels may be Noted with Diamond and Composite Cutting Wheels Object to cut and appropriate for more than ...
Instruction Manual
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... part is finally severed: - N Break the slab manually using a hammer or other reactive forces or a shattered composite cutting wheel, which direction can it move or fall after being severed in several passes. on a non-slip surface, sandbed) and mark the cutting line. 22 TS 480i, TS 500i ...does not chip. N Work along the marked line. How heavy is not wedged, tilted, twisted or side loaded. Always continue to hold the part being severed? - N Leave a section (C) of uncut material. 180BA027 AM 180BA028 AM English Leave small sections of uncut material to wear appropriate...
... part is finally severed: - N Break the slab manually using a hammer or other reactive forces or a shattered composite cutting wheel, which direction can it move or fall after being severed in several passes. on a non-slip surface, sandbed) and mark the cutting line. 22 TS 480i, TS 500i ...does not chip. N Work along the marked line. How heavy is not wedged, tilted, twisted or side loaded. Always continue to hold the part being severed? - N Leave a section (C) of uncut material. 180BA027 AM 180BA028 AM English Leave small sections of uncut material to wear appropriate...
Instruction Manual
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... or a shattered composite cutting wheel, which could result in severe or fatal personal injury. N If necessary, leave small sections that hold the part that is 4.9 in. (125 mm). However, the last cut must be cut in several straight passes, taking care to ensure that the cutting..., this manual is illustrative and not meant to substitute for the judgment of the experienced workmen with a 14" diameter is to be in the TS 480i, TS 500i 23 N Cut a shallow guide groove along the guide groove. N Make cuts progressively deeper along the line marked. Break these sections manually with...
... or a shattered composite cutting wheel, which could result in severe or fatal personal injury. N If necessary, leave small sections that hold the part that is 4.9 in. (125 mm). However, the last cut must be cut in several straight passes, taking care to ensure that the cutting..., this manual is illustrative and not meant to substitute for the judgment of the experienced workmen with a 14" diameter is to be in the TS 480i, TS 500i 23 N Cut a shallow guide groove along the guide groove. N Make cuts progressively deeper along the line marked. Break these sections manually with...
Instruction Manual
Page 26
... portion of the pipe using the bottom of the wheel and the guard covering the top of the pipe circumference). B N Use the front and upper part of the wheel. Illustration B. 0000-GXX-5756-A0 0000-GXX-5755-A0 C 0000-GXX-5757-A0 N Next, make a cut from pinching, binding or clamping, do... on level ground, can be rolled: N Rotate the guard to sag or drop when cut, pinching, binding or clamping the 0000-GXX-5759-A0 24 TS 480i, TS 500i D X N Make a cut into the area labeled "X." If there is any other feature of the wheel. Illustration C. Do not attempt to twist or bend the...
... portion of the pipe using the bottom of the wheel and the guard covering the top of the pipe circumference). B N Use the front and upper part of the wheel. Illustration B. 0000-GXX-5756-A0 0000-GXX-5755-A0 C 0000-GXX-5757-A0 N Next, make a cut from pinching, binding or clamping, do... on level ground, can be rolled: N Rotate the guard to sag or drop when cut, pinching, binding or clamping the 0000-GXX-5759-A0 24 TS 480i, TS 500i D X N Make a cut into the area labeled "X." If there is any other feature of the wheel. Illustration C. Do not attempt to twist or bend the...
Instruction Manual
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...direct sunshine or other reactive force. The abrasive cutting wheels that have been developed for STIHL for use abrasive cutting wheels that comply with ANSI B 7.1 for hand-held cutting. TS 480i, TS 500i 25 Use of other appropriate tool. Avoid jolts and impacts. - cutting wheel and resulting... in the vicinity of aggressive fluids or chemicals. break the part out manually, using a hammer or other wheels on your ...
...direct sunshine or other reactive force. The abrasive cutting wheels that have been developed for STIHL for use abrasive cutting wheels that comply with ANSI B 7.1 for hand-held cutting. TS 480i, TS 500i 25 Use of other appropriate tool. Avoid jolts and impacts. - cutting wheel and resulting... in the vicinity of aggressive fluids or chemicals. break the part out manually, using a hammer or other wheels on your ...
Instruction Manual
Page 45
...TS 500i 43 These factors cause deposits to property. see "Specifications" N Use only resistor type spark plugs of the spark plug. See the chapter "Specifications" in serious injuries or damage to form on the insulator nose, which may occur that have caused fouling of the spark plug: - unfavorable running conditions (mostly at part...instruction manual Correct the problems that could ignite combustible fumes and cause a fire. N Only use only spark plugs authorized by STIHL. move the stop switch to start or runs poorly at idle, first check the spark plug. or - too much ...
...TS 500i 43 These factors cause deposits to property. see "Specifications" N Use only resistor type spark plugs of the spark plug. See the chapter "Specifications" in serious injuries or damage to form on the insulator nose, which may occur that have caused fouling of the spark plug: - unfavorable running conditions (mostly at part...instruction manual Correct the problems that could ignite combustible fumes and cause a fire. N Only use only spark plugs authorized by STIHL. move the stop switch to start or runs poorly at idle, first check the spark plug. or - too much ...
Instruction Manual
Page 50
English Main Parts 4 2 1 A3 5C B 6 7 10 9 11 8 # E 13 D 16 17 18 19 14 15 20 21 1 Rear Handle 2 Throttle Trigger Lockout 3 Throttle Trigger 4 Stop Switch 5 Starter Grip 6 Manual ... 20 Cover for Control Unit 21 Filter Cover # Serial Number A Warning Label B Warning Label C Warning Label D Warning Label E Warning Label 0000-GXX-5824-A0 48 TS 480i, TS 500i
English Main Parts 4 2 1 A3 5C B 6 7 10 9 11 8 # E 13 D 16 17 18 19 14 15 20 21 1 Rear Handle 2 Throttle Trigger Lockout 3 Throttle Trigger 4 Stop Switch 5 Starter Grip 6 Manual ... 20 Cover for Control Unit 21 Filter Cover # Serial Number A Warning Label B Warning Label C Warning Label D Warning Label E Warning Label 0000-GXX-5824-A0 48 TS 480i, TS 500i
Instruction Manual
Page 53
... rules and regulations. The symbol may appear alone on waste disposal. 000BA073 KN TS 480i, TS 500i 51 STIHL products should carry out only the maintenance operations described in some cases, by authorized STIHL servicing dealers using genuine STIHL replacement parts. Contact your authorized STIHL servicing dealer for recycling. thrust washers: (103 mm) Max. depth of cut : 3.9 in...
... rules and regulations. The symbol may appear alone on waste disposal. 000BA073 KN TS 480i, TS 500i 51 STIHL products should carry out only the maintenance operations described in some cases, by authorized STIHL servicing dealers using genuine STIHL replacement parts. Contact your authorized STIHL servicing dealer for recycling. thrust washers: (103 mm) Max. depth of cut : 3.9 in...
Instruction Manual
Page 54
... -road equipment engines are responsible for small non road engines. Your emission control system includes parts such as a 52 TS 480i, TS 500i Any replacement part or service that is performed at www.stihlusa.com/warranty.html. English Limited Warranty STIHL Incorporated Limited Warranty Policy for the first two years of engine use from the date...
... -road equipment engines are responsible for small non road engines. Your emission control system includes parts such as a 52 TS 480i, TS 500i Any replacement part or service that is performed at www.stihlusa.com/warranty.html. English Limited Warranty STIHL Incorporated Limited Warranty Policy for the first two years of engine use from the date...
Instruction Manual
Page 55
...the period of time up to the first scheduled replacement point for that a warranted emissions part is scheduled only for damages to other engine components caused by STIHL Incorporated at 1-800-4678445 or you if there ever is a need to communicate repair...the time of time, not to STIHL Inc. 536 Viking Drive, P.O. Air Filter - Fly Wheel - The following list specifically defines the emission-related warranted parts: - Control Linkages - Spark Plug - Injection Valve (if applicable) - Muffler - Fuel Cap - Fuel Line Fittings TS 480i, TS 500i 53 Intake Manifold - Cylinder -...
...the period of time up to the first scheduled replacement point for that a warranted emissions part is scheduled only for damages to other engine components caused by STIHL Incorporated at 1-800-4678445 or you if there ever is a need to communicate repair...the time of time, not to STIHL Inc. 536 Viking Drive, P.O. Air Filter - Fly Wheel - The following list specifically defines the emission-related warranted parts: - Control Linkages - Spark Plug - Injection Valve (if applicable) - Muffler - Fuel Cap - Fuel Line Fittings TS 480i, TS 500i 53 Intake Manifold - Cylinder -...
Instruction Manual
Page 56
... Service® MotoMix® OILOMATIC® 54 TS 480i, TS 500i Limitations N replacement of fuel and oil may require shorter maintenance intervals. Deviations from this recommendation regarding quality and mixing ratio of parts and other services and adjustments necessary for Warranty Service Bring the product to STIHL Incorporated specifications that adversely affect performance and/or...
... Service® MotoMix® OILOMATIC® 54 TS 480i, TS 500i Limitations N replacement of fuel and oil may require shorter maintenance intervals. Deviations from this recommendation regarding quality and mixing ratio of parts and other services and adjustments necessary for Warranty Service Bring the product to STIHL Incorporated specifications that adversely affect performance and/or...