Brochure
Page 3
..., and is an excellent choice for details). Litho in any direction (see catalog number MKG-15-1505. Multi-Position Using the Rheem-supplied adjustable 90° elbow, the flue gases may arise. When you when the need may be discharged in U.S.A. ©2004-2011... its policy of a power vent. Copper is well known for added protection against premature failure. For dimensions and technical specifications, see D-2 Power Vent manual for pool and spa heater heat exchangers, where the water chemistry is built to a much harder surface and a wall that is a Category III ...
..., and is an excellent choice for details). Litho in any direction (see catalog number MKG-15-1505. Multi-Position Using the Rheem-supplied adjustable 90° elbow, the flue gases may arise. When you when the need may be discharged in U.S.A. ©2004-2011... its policy of a power vent. Copper is well known for added protection against premature failure. For dimensions and technical specifications, see D-2 Power Vent manual for pool and spa heater heat exchangers, where the water chemistry is built to a much harder surface and a wall that is a Category III ...
Operating Instructions
Page 1
This manual should be performed by a qualified installer, service agency or the gas supplier. Catalog No. 6000.59X Effective: 08-25-11 Replaces: 04-26-11 P/N 241236 ...
This manual should be performed by a qualified installer, service agency or the gas supplier. Catalog No. 6000.59X Effective: 08-25-11 Replaces: 04-26-11 P/N 241236 ...
Operating Instructions
Page 3
CONTENTS 4 PART ONE 30 Wiring Diagram - Electronic Ignition (IID) 23 Internal Automatic Bypass Valve 46 Control Logic - Millivolt Models Manually Lighted Pilots MV 33 Thermostat Operation - AFT Models 5 Lighting Instructions & Shut-Off Procedures - 32 Control Adjustments - AFT Board 6 Operating Instruction & Shut-Off Procedures - 35 Status ...
CONTENTS 4 PART ONE 30 Wiring Diagram - Electronic Ignition (IID) 23 Internal Automatic Bypass Valve 46 Control Logic - Millivolt Models Manually Lighted Pilots MV 33 Thermostat Operation - AFT Models 5 Lighting Instructions & Shut-Off Procedures - 32 Control Adjustments - AFT Board 6 Operating Instruction & Shut-Off Procedures - 35 Status ...
Operating Instructions
Page 4
... are also available. BEFORE START-UP BURNERS Clean main burners, combustion fan (if equipped) and air louvers of combustion and ventilation air. This manual provides installation, operation, maintenance, and service information for the pool or spa. ON OFF If your heater has been installed correctly, operating the .... 4 WATER Water must be flowing through the heater during operation. Ensure that the pump is an easy task. Section 4 of this manual contains more details about the use of the heater contains the control center that allows you to turn the heater On and Off. ASME-...
... are also available. BEFORE START-UP BURNERS Clean main burners, combustion fan (if equipped) and air louvers of combustion and ventilation air. This manual provides installation, operation, maintenance, and service information for the pool or spa. ON OFF If your heater has been installed correctly, operating the .... 4 WATER Water must be flowing through the heater during operation. Ensure that the pump is an easy task. Section 4 of this manual contains more details about the use of the heater contains the control center that allows you to turn the heater On and Off. ASME-...
Operating Instructions
Page 5
... should be lit by hand, do not use tools. Turn On/Off switch to the "Off" position. 4. LIGHTING INSTRUCTIONS AND SHUT-OFF PROCEDURES MILLIVOLT SYSTEM (MANUALLY LIGHTED PILOT) A. do not try to clear out any gas control which has been under water. Turn On/Off switch to the "Off" position. HONEYWELL...
... should be lit by hand, do not use tools. Turn On/Off switch to the "Off" position. 4. LIGHTING INSTRUCTIONS AND SHUT-OFF PROCEDURES MILLIVOLT SYSTEM (MANUALLY LIGHTED PILOT) A. do not try to clear out any gas control which has been under water. Turn On/Off switch to the "Off" position. HONEYWELL...
Operating Instructions
Page 7
...and severe damage will likely occur to unconsciousness and subsequently result in the event that the switch electrically opens and shuts off the manual gas control to the heater is considered safe for a healthy adult. Drinking of heart disease, circulatory problems, diabetes, or ...supplier. Outlet pipe should never exceed 104°F (40°C). The U.S. Consumer Product Safety Commission has these guidelines: 1. Should this manual). 2. Soaking in regulating water temperatures by a qualified service person at the time of 100°F (38°C) is interrupted. Refer ...
...and severe damage will likely occur to unconsciousness and subsequently result in the event that the switch electrically opens and shuts off the manual gas control to the heater is considered safe for a healthy adult. Drinking of heart disease, circulatory problems, diabetes, or ...supplier. Outlet pipe should never exceed 104°F (40°C). The U.S. Consumer Product Safety Commission has these guidelines: 1. Should this manual). 2. Soaking in regulating water temperatures by a qualified service person at the time of 100°F (38°C) is interrupted. Refer ...
Operating Instructions
Page 9
... continuously until higher temperatures are between 0° and 32°F, flow (continuous pump operation) must be taken to avoid freeze-ups. Turn off gas valve, manual gas valve, and electrical supply to drain. 9 Remove the heat exchanger inspection panel on the return header. Operating the heater for the winter. For cold...
... continuously until higher temperatures are between 0° and 32°F, flow (continuous pump operation) must be taken to avoid freeze-ups. Turn off gas valve, manual gas valve, and electrical supply to drain. 9 Remove the heat exchanger inspection panel on the return header. Operating the heater for the winter. For cold...
Operating Instructions
Page 10
...) 1. The Model & Serial No. Located on Rating Plate (Alternate Location) LABEL ON CARTON Serial No. 10 RECEIVING EQUIPMENT The manufacturer recommends that this manual does not answer, please contact the factory or your local representative. "Pagoda" top 2. 2" CPVC union with mounting screw 4. 2" flange gaskets (2) (AFT... the bezel above the display Model & Serial No. Remove the heater from the carton. These items are any questions that this manual be found inside a box in the carton with mounting screw. (AFT models only) Be sure that you must also specify date...
...) 1. The Model & Serial No. Located on Rating Plate (Alternate Location) LABEL ON CARTON Serial No. 10 RECEIVING EQUIPMENT The manufacturer recommends that this manual does not answer, please contact the factory or your local representative. "Pagoda" top 2. 2" CPVC union with mounting screw 4. 2" flange gaskets (2) (AFT... the bezel above the display Model & Serial No. Remove the heater from the carton. These items are any questions that this manual be found inside a box in the carton with mounting screw. (AFT models only) Be sure that you must also specify date...
Operating Instructions
Page 18
... piping the same size as the drafthood outlet is recommended, however, when the total vent height is at not more information consult the D-2 Power Vent manual, (Catalog No. 6000.57.1). Power Vent Kit Model 120 VAC Part No. 240 VAC Part No. 206/207 010744 009832 266/267 010744 009832 336...
... piping the same size as the drafthood outlet is recommended, however, when the total vent height is at not more information consult the D-2 Power Vent manual, (Catalog No. 6000.57.1). Power Vent Kit Model 120 VAC Part No. 240 VAC Part No. 206/207 010744 009832 266/267 010744 009832 336...
Operating Instructions
Page 19
...in. Support must be at test pressures in . All gas piping should be leak tested before placing the appliance in operation. The heater and its manual shut off valve to gas supply line. WC and a maximum of 14 in. NOTE: With venting application of 12 in. Type "B" double-... sediment trap ahead of 4 ft horizontally from, and in no -load conditions must be readily removable for leak test. CAUTION: The heater and its manual shut-off valve located outside the heater jacket. A pipe compound rated for propane gas under load and no case below, unless a 4 ft horizontal distance...
...in. Support must be at test pressures in . All gas piping should be leak tested before placing the appliance in operation. The heater and its manual shut off valve to gas supply line. WC and a maximum of 14 in. NOTE: With venting application of 12 in. Type "B" double-... sediment trap ahead of 4 ft horizontally from, and in no -load conditions must be readily removable for leak test. CAUTION: The heater and its manual shut-off valve located outside the heater jacket. A pipe compound rated for propane gas under load and no case below, unless a 4 ft horizontal distance...
Operating Instructions
Page 20
... Lo NOx) and 10.5 in . ELECTRONIC IGNITION GAS VALVES-CONTINUED Gas Pressure Adjustment Robertshaw 7200 (Heater Model 206) Robertshaw 7000 BDER (Heater Models 266-336) MANUAL SHUT-OFF VALVE UNION Gas Pressure Adjustment Robertshaw 7000 DERHC (Heater Model 406) Non-Adjustable Gas Valve MANOMETER GAS PRESSURE TEST AT GAS VALVE GAS...
... Lo NOx) and 10.5 in . ELECTRONIC IGNITION GAS VALVES-CONTINUED Gas Pressure Adjustment Robertshaw 7200 (Heater Model 206) Robertshaw 7000 BDER (Heater Models 266-336) MANUAL SHUT-OFF VALVE UNION Gas Pressure Adjustment Robertshaw 7000 DERHC (Heater Model 406) Non-Adjustable Gas Valve MANOMETER GAS PRESSURE TEST AT GAS VALVE GAS...
Operating Instructions
Page 31
... Circuit Board Roll-Out Switch Gas Valve Pilot LO NOx Drain Plug (Located in rear header) Blower Hose AFT Thermostat Circuit Board Roll-Out Switch (Manual) Blower Gas Valve Air Switch Pilot 31 Mounted On Top Of Header HL1 - High Limit HL2 - High Limit HL2 - High Limit Pressure Switch Temp Sensor...
... Circuit Board Roll-Out Switch Gas Valve Pilot LO NOx Drain Plug (Located in rear header) Blower Hose AFT Thermostat Circuit Board Roll-Out Switch (Manual) Blower Gas Valve Air Switch Pilot 31 Mounted On Top Of Header HL1 - High Limit HL2 - High Limit HL2 - High Limit Pressure Switch Temp Sensor...
Operating Instructions
Page 33
... will also be adjusted using a bar graph and numerical display. The LCD display window indicates the mode (OFF, SPA, POOL) and the actual water temperature. A manual power switch provided below the setpoint and the heater is below the touchpad turns the control power ON or OFF. Troubleshooting for possible causes and...
... will also be adjusted using a bar graph and numerical display. The LCD display window indicates the mode (OFF, SPA, POOL) and the actual water temperature. A manual power switch provided below the setpoint and the heater is below the touchpad turns the control power ON or OFF. Troubleshooting for possible causes and...
Operating Instructions
Page 38
... tight.) 6. Turn the filter pump on both millivolt and AFT heaters must be necessary to adjust the pressure switch to the heater. Manually turn the adjustment knob counter-clockwise until the heater calls for the no-flow static head. wise until proper operation is apparent when the... not supply power to compensate for heat again. 7. FLAME ROLL-OUT SAFETY SWITCH Atmospheric heaters are located in the Violet/Black wiring between the manual toggle switch and the gas valve. This is equipped with two automatic high limits. HIGH LIMITS The heater is a "single-use a multimeter...
... tight.) 6. Turn the filter pump on both millivolt and AFT heaters must be necessary to adjust the pressure switch to the heater. Manually turn the adjustment knob counter-clockwise until the heater calls for the no-flow static head. wise until proper operation is apparent when the... not supply power to compensate for heat again. 7. FLAME ROLL-OUT SAFETY SWITCH Atmospheric heaters are located in the Violet/Black wiring between the manual toggle switch and the gas valve. This is equipped with two automatic high limits. HIGH LIMITS The heater is a "single-use a multimeter...
Operating Instructions
Page 39
... MILLIVOLT PILOT GAS VALVE REMOVAL ATMOSPHERIC MODELS 1. Reverse above procedure to reinstall. BURNER TRAY REMOVAL ATMOSPHERIC MODELS 1. Disconnect wires that secure gas valve to be manually re-lighted to heater. 2. Lift burners from slotted spacers and slide from manifold. CAUTION! HIGH LIMIT REMOVAL 1. Remove defective high limit and replace with wire...
... MILLIVOLT PILOT GAS VALVE REMOVAL ATMOSPHERIC MODELS 1. Reverse above procedure to reinstall. BURNER TRAY REMOVAL ATMOSPHERIC MODELS 1. Disconnect wires that secure gas valve to be manually re-lighted to heater. 2. Lift burners from slotted spacers and slide from manifold. CAUTION! HIGH LIMIT REMOVAL 1. Remove defective high limit and replace with wire...
Operating Instructions
Page 41
...heat exchanger flue passage may cause the switch to disable the heater. Reinstall retainer plug, taking care to the combustion air blower. If there is a "manual reset" type roll-out switch that must be made of the burner. Turn on the air intake to lubricate gasket with gas supply off. 2. b. ... utilized to control the air inlet to the heater with a non-petroleum based grease such as follows: a. After about five minutes of the burner Manual Reset Switch 41 LO NOx POOL HEATERS The Lo NOx pool heaters are equipped with all local codes, and the latest editions of the National...
...heat exchanger flue passage may cause the switch to disable the heater. Reinstall retainer plug, taking care to the combustion air blower. If there is a "manual reset" type roll-out switch that must be made of the burner. Turn on the air intake to lubricate gasket with gas supply off. 2. b. ... utilized to control the air inlet to the heater with a non-petroleum based grease such as follows: a. After about five minutes of the burner Manual Reset Switch 41 LO NOx POOL HEATERS The Lo NOx pool heaters are equipped with all local codes, and the latest editions of the National...
Operating Instructions
Page 43
... to these instructions. Loose connection or failed motor. Replace air switch. * Indicates symptom which usually occurs on page 2. Adjust manual bypass valve until heater outlet water temperature is between 105°F and 110°F. Clean pilot and/or electrode. output(BTUH)... to installation instructions. Adjust bypass. Clean burners. Outer jacket very hot (paint blistered) *Broken refractory caused by adding manual bypass valve. Inoperative *Air starvation Improper venting Insects or debris clogging burner intake ports Reduce by shipping damage or improper ...
... to these instructions. Loose connection or failed motor. Replace air switch. * Indicates symptom which usually occurs on page 2. Adjust manual bypass valve until heater outlet water temperature is between 105°F and 110°F. Clean pilot and/or electrode. output(BTUH)... to installation instructions. Adjust bypass. Clean burners. Outer jacket very hot (paint blistered) *Broken refractory caused by adding manual bypass valve. Inoperative *Air starvation Improper venting Insects or debris clogging burner intake ports Reduce by shipping damage or improper ...
Operating Instructions
Page 45
... ENDS NOTE: IF PC board goes into lockout, reset system. TURN THERMOSTAT (CONTROLLER) TO CALL FOR HEAT POWER TO PC BOARD? Make sure that all manual gas valves are open, supply tubing and pressures are okay, replace PC board. • Check for 24 VAC across MV-MV/PV terminals. if not...
... ENDS NOTE: IF PC board goes into lockout, reset system. TURN THERMOSTAT (CONTROLLER) TO CALL FOR HEAT POWER TO PC BOARD? Make sure that all manual gas valves are open, supply tubing and pressures are okay, replace PC board. • Check for 24 VAC across MV-MV/PV terminals. if not...
Operating Instructions
Page 46
... switch open. Check spark (bad ignition circuit or hi-tension wire). Verify valve operation (gas present at pilot valve. CONTROL LOGIC - Check for instructions. Press manual reset button. Verify water flow. Atmospheric Units - Lo NOx Units - OR Water temp displayed? (pilot lit and rectified) NO YES • Check On/Off switch...
... switch open. Check spark (bad ignition circuit or hi-tension wire). Verify valve operation (gas present at pilot valve. CONTROL LOGIC - Check for instructions. Press manual reset button. Verify water flow. Atmospheric Units - Lo NOx Units - OR Water temp displayed? (pilot lit and rectified) NO YES • Check On/Off switch...