User Manual
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FILE COPY 4t, OWNER'S MANUAL MODEL NO. HDR500L. 5 HP 17 Inch Tiller • Assembly • Operation • Maintenance • Service and Adjustments • Storage • Troubleshooting • Repair Parts For Parts and Service, contact our authorized distributor: call 1-800-849-1297 For Technical Assistance: call 1-800-829-5886 n 184877 Rev. 1 02.21.03 TR PRINTED IN U.S.A.
FILE COPY 4t, OWNER'S MANUAL MODEL NO. HDR500L. 5 HP 17 Inch Tiller • Assembly • Operation • Maintenance • Service and Adjustments • Storage • Troubleshooting • Repair Parts For Parts and Service, contact our authorized distributor: call 1-800-849-1297 For Technical Assistance: call 1-800-829-5886 n 184877 Rev. 1 02.21.03 TR PRINTED IN U.S.A.
User Manual
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... cancer, birth defects, or other bolts at high speeds on slippery surfaces. • Handle fuel with extreme care. Never allow bystanders near or under rotating parts. CAUTIONS, IMPORTANTS, AND NOTES ARE A MEANS OF ATTRACTING ATTENTION TO IMPORTANT OR CRITICAL INFORMATION IN THIS MANUAL. il SAFETY RULES SAFE OPERATION PRACTICES FOR WALK.... Disconnect the spark plug wire, and keep the wire away from this symbol to be used and remove all foreign objects. • Disengage all moving parts have stopped.
... cancer, birth defects, or other bolts at high speeds on slippery surfaces. • Handle fuel with extreme care. Never allow bystanders near or under rotating parts. CAUTIONS, IMPORTANTS, AND NOTES ARE A MEANS OF ATTRACTING ATTENTION TO IMPORTANT OR CRITICAL INFORMATION IN THIS MANUAL. il SAFETY RULES SAFE OPERATION PRACTICES FOR WALK.... Disconnect the spark plug wire, and keep the wire away from this symbol to be used and remove all foreign objects. • Disengage all moving parts have stopped.
User Manual
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...OF CONTENTS SAFETY RULES CUSTOMER RESPONSIBILITIES PRODUCT SPECIFICATIONS ASSEMBLY OPERATION MAINTENANCE SCHEDULE 2 MAINTENANCE 3 SERVICE & ADJUSTMENTS 3 STORAGE 4-6 TROUBLESHOOTING 7-11 REPAIR PARTS-TILLER 12 WARRANTY 12-14 15-18 19 20 21-27 28 3 We have similar laws. In the state of California the above ... observe the "SAFETY RULES". Otherstates may have competent, well-trained technicians and the proper tools to give you to the Repair Parts section of this manual. Please read and retain this Owner's Manual. WARNING:This unit is equipped with a spark arrester meeting ...
...OF CONTENTS SAFETY RULES CUSTOMER RESPONSIBILITIES PRODUCT SPECIFICATIONS ASSEMBLY OPERATION MAINTENANCE SCHEDULE 2 MAINTENANCE 3 SERVICE & ADJUSTMENTS 3 STORAGE 4-6 TROUBLESHOOTING 7-11 REPAIR PARTS-TILLER 12 WARRANTY 12-14 15-18 19 20 21-27 28 3 We have similar laws. In the state of California the above ... observe the "SAFETY RULES". Otherstates may have competent, well-trained technicians and the proper tools to give you to the Repair Parts section of this manual. Please read and retain this Owner's Manual. WARNING:This unit is equipped with a spark arrester meeting ...
User Manual
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... hardware you are in the operating position (standing behind tiller handles). To ensure safe and proper operation of those parts left hand is mentioned in this manual, it means when you assemble must be tightened securely. Standard wrench sizes are listed. (1) Utility knife (1) Tire pressure ...
... hardware you are in the operating position (standing behind tiller handles). To ensure safe and proper operation of those parts left hand is mentioned in this manual, it means when you assemble must be tightened securely. Standard wrench sizes are listed. (1) Utility knife (1) Tire pressure ...
User Manual
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... right hand rear corners of carton, lay side carton wall down remaining corners of carton. • Slowly ease handle assembly up " position. Hold in front part of cartoning material.
... right hand rear corners of carton, lay side carton wall down remaining corners of carton. • Slowly ease handle assembly up " position. Hold in front part of cartoning material.
User Manual
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... soil crust will allow tines to 3" (2.5-7.5 cm). CULTIVATING Cultivating is destroying the weeds between rows to the tine shaft with those shown in the Repair Parts section of tiller and remove hairpin clip and clevis pin from right hand wheel. • Move wheel outward approximately 1 inch (2.5 cm) until hole in inner...
... soil crust will allow tines to 3" (2.5-7.5 cm). CULTIVATING Cultivating is destroying the weeds between rows to the tine shaft with those shown in the Repair Parts section of tiller and remove hairpin clip and clevis pin from right hand wheel. • Move wheel outward approximately 1 inch (2.5 cm) until hole in inner...
User Manual
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ENGINE FUEL SYSTEM IMPORTANT: IT IS IMPORTANT TO PREVENT GUM DEPOSITS FROM FORMING IN ESSENTIAL FUEL SYSTEM PARTS SUCH AS THE CARBURETOR, FUEL FILTER, FUEL HOSE, OR TANK DURING STORAGE. Always follow the mix ratio found on stabilizer container. CYLINDER(S) • Remove spark ... all rusted or chipped paint surfaces; STORAGE Immediately prepare your unit with clean oil. (See "ENGINE" in the Maintenance section of this manual). Inspect moving parts for 30 days or more. Add stabilizer to reach the carburetor. Run engine at the end of the season or if the unit will cause...
ENGINE FUEL SYSTEM IMPORTANT: IT IS IMPORTANT TO PREVENT GUM DEPOSITS FROM FORMING IN ESSENTIAL FUEL SYSTEM PARTS SUCH AS THE CARBURETOR, FUEL FILTER, FUEL HOSE, OR TANK DURING STORAGE. Always follow the mix ratio found on stabilizer container. CYLINDER(S) • Remove spark ... all rusted or chipped paint surfaces; STORAGE Immediately prepare your unit with clean oil. (See "ENGINE" in the Maintenance section of this manual). Inspect moving parts for 30 days or more. Add stabilizer to reach the carburetor. Run engine at the end of the season or if the unit will cause...
User Manual
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Lever, Lock, Handle Handle 7 20 19 18 31 KEY PART NO. REPAIR PARTS TILLER - - NO. inches. 1 inch = 25.4 mm 21 NO. 1 180634 2 150744 4 159227 8 71191008 10 8389J 11 4497H 15 108281X 16 72110608 17 109229X 18 73680600 19 ..., Lock 5/16 38 73800500 Locknut 5/16-18 41 72110514 Bolt, Carriage 5/16-18 x 1-3/4 42 121248X Bushing, Snap NOTE: All component dimensions given in U.S. MODEL NUMBER HDR500L HANDLE ASSEMBLY 10 2 44% 37 42 36 41 o 1 29 • 2 35 15 35 '1%4 37 38 39 34 4 26 21 KEY...
Lever, Lock, Handle Handle 7 20 19 18 31 KEY PART NO. REPAIR PARTS TILLER - - NO. inches. 1 inch = 25.4 mm 21 NO. 1 180634 2 150744 4 159227 8 71191008 10 8389J 11 4497H 15 108281X 16 72110608 17 109229X 18 73680600 19 ..., Lock 5/16 38 73800500 Locknut 5/16-18 41 72110514 Bolt, Carriage 5/16-18 x 1-3/4 42 121248X Bushing, Snap NOTE: All component dimensions given in U.S. MODEL NUMBER HDR500L HANDLE ASSEMBLY 10 2 44% 37 42 36 41 o 1 29 • 2 35 15 35 '1%4 37 38 39 34 4 26 21 KEY...
User Manual
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... 2 10040600 Washer, Lock 3/8 3 73220600 Nut, Hex 3/8-16 4 170127 Shield, Inner, Belt Guard 5 164329 Pin Spiro! REPAIR PARTS TILLER - - inches. 1 inch = 25.4 mm 22 MODEL NUMBER HDR500L MAINFRAME, LEFT SIDE 3 •t3( .. NO. DESCRIPTION 24 126875X Rivet, Drilled 25 4497H Clip, Hairpin 26 165501X428 Guard, Belt... Spacer, Split 0.327 x 0.42 x 2.09 22 74770508 Bolt Hex 5/16-24 x 1/2 23 102190X Tire 183122X624 Rim 795R Tire Valve 25 KEY PART NO. H. 37 130812 Sheave, Engine 38 74760544 Bolt, Hex 5/16-18 x 2-3/4 39 140062 Cap, Plunger 40 170488 Screw, Hex Wsh SIt ...
... 2 10040600 Washer, Lock 3/8 3 73220600 Nut, Hex 3/8-16 4 170127 Shield, Inner, Belt Guard 5 164329 Pin Spiro! REPAIR PARTS TILLER - - inches. 1 inch = 25.4 mm 22 MODEL NUMBER HDR500L MAINFRAME, LEFT SIDE 3 •t3( .. NO. DESCRIPTION 24 126875X Rivet, Drilled 25 4497H Clip, Hairpin 26 165501X428 Guard, Belt... Spacer, Split 0.327 x 0.42 x 2.09 22 74770508 Bolt Hex 5/16-24 x 1/2 23 102190X Tire 183122X624 Rim 795R Tire Valve 25 KEY PART NO. H. 37 130812 Sheave, Engine 38 74760544 Bolt, Hex 5/16-18 x 2-3/4 39 140062 Cap, Plunger 40 170488 Screw, Hex Wsh SIt ...
User Manual
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...,1 A N I /-:-._ 'N \ I 16 0 0 0 15 O -. DESCRIPTION 13 102190X Tire 183122X624 Rim 795R Tire Valve 15 Engine, Briggs & Stratton Model No. 120402 (Order parts from engine Manufacturer) 16 7192J Tie Cable NOTE: All component dimensions given in U.S. Washer, Lock 3/8 Nut, Hex 3/8-16 Bolt, Hex 5/16-18 x 1-1/2 Clip, Hairpin Rivet, ...PARTS TILLER - - MODEL NUMBER HDR500L MAINFRAME, RIGHT SIDE 13 12 (I .=- \ , ......N\ \\ \\ 1/ '... ..., / ,, _, , ,/,%) „ i„,...6 --- __ _ __4 4% 7' ' t• , /, 4 j ----- / 5 // 10 8 11 9 10 KEY PART NO.
...,1 A N I /-:-._ 'N \ I 16 0 0 0 15 O -. DESCRIPTION 13 102190X Tire 183122X624 Rim 795R Tire Valve 15 Engine, Briggs & Stratton Model No. 120402 (Order parts from engine Manufacturer) 16 7192J Tie Cable NOTE: All component dimensions given in U.S. Washer, Lock 3/8 Nut, Hex 3/8-16 Bolt, Hex 5/16-18 x 1-1/2 Clip, Hairpin Rivet, ...PARTS TILLER - - MODEL NUMBER HDR500L MAINFRAME, RIGHT SIDE 13 12 (I .=- \ , ......N\ \\ \\ 1/ '... ..., / ,, _, , ,/,%) „ i„,...6 --- __ _ __4 4% 7' ' t• , /, 4 j ----- / 5 // 10 8 11 9 10 KEY PART NO.
User Manual
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... NUMBER HDR500L TRANSMISSION 2 24 25 6 5 4 r 35 12\ 9 15 V*4- 314 tub 1111017 i6 9 5 18 7 23 1 22 19 29 30 20 2 28 . 7 2 18 37 36 50 24 2563, 60 18-'41 -2425 4 42 41 40 37 39 49-,- 44 48 53 "rk 53 2 24 52 25 44 KEY PART NO.... Grease, Plastilube #1 Bearing, Shaft, Ground Drive Spacer 0.765 x 1.125 x 1.23 NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm 24 REPAIR PARTS TILLER - - w/Bearing (Includes 31 143008 Bearing, Shaft, Ground Drive Key No. 4) 32 106388X Spacer 0.70 x 1.00 x 1.150 Gasket, Gearcase 33 102121X Sprocket and Gear...
... NUMBER HDR500L TRANSMISSION 2 24 25 6 5 4 r 35 12\ 9 15 V*4- 314 tub 1111017 i6 9 5 18 7 23 1 22 19 29 30 20 2 28 . 7 2 18 37 36 50 24 2563, 60 18-'41 -2425 4 42 41 40 37 39 49-,- 44 48 53 "rk 53 2 24 52 25 44 KEY PART NO.... Grease, Plastilube #1 Bearing, Shaft, Ground Drive Spacer 0.765 x 1.125 x 1.23 NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm 24 REPAIR PARTS TILLER - - w/Bearing (Includes 31 143008 Bearing, Shaft, Ground Drive Key No. 4) 32 106388X Spacer 0.70 x 1.00 x 1.150 Gasket, Gearcase 33 102121X Sprocket and Gear...
User Manual
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... 73220400 Nut Fin Hex 1/4-20 UNC 33 10040400 Washer Lock Hvy Helical 1/4 NOTE: All component dimensions given in U.S. MODEL NUMBER HDR500L TINE SHIELD 23 24 24 23 34 5 2 29 7 8 9 18 28 3 25 32 23 3 27 24 26... 5/16 13 72110510 Bolt, Carriage 5/16-18 x 1-1/4 14 124343X Bracket, Shield Tine 15 161414X428 Shield, Side, Outer R.H. 16 73900400 Nut, Hex Flange 1/4-20 UNC KEY PART NO. NO. inches. 1 inch = 25.4 mm 25 P. .. • 'I . . • a ea / ..„.... • '' ,••,,, , 1 e , -..-..- 4 7",' ./.., /-',', V ,. . :- ••,' A , - ...
... 73220400 Nut Fin Hex 1/4-20 UNC 33 10040400 Washer Lock Hvy Helical 1/4 NOTE: All component dimensions given in U.S. MODEL NUMBER HDR500L TINE SHIELD 23 24 24 23 34 5 2 29 7 8 9 18 28 3 25 32 23 3 27 24 26... 5/16 13 72110510 Bolt, Carriage 5/16-18 x 1-1/4 14 124343X Bracket, Shield Tine 15 161414X428 Shield, Side, Outer R.H. 16 73900400 Nut, Hex Flange 1/4-20 UNC KEY PART NO. NO. inches. 1 inch = 25.4 mm 25 P. .. • 'I . . • a ea / ..„.... • '' ,••,,, , 1 e , -..-..- 4 7",' ./.., /-',', V ,. . :- ••,' A , - ...
User Manual
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...and Plate, L.H. z.,1 /M...... - ' .z„. NOTE: All component dimensions given in U.S. N --1' ,:"4 V...- • --*-. -- N 01 ," ,, ,i.. Nut, Hex 3/8-24 Washer, Lock 3/8 KEY PART NO. l','V I / / l ,' 1i,1' •,I: l Ad. -0 6 /, o /' / I ) / / / j i' ;\ / * I ." NO. Clevis Pin Tine, Inner, L.H. inches. 1 inch = 25.4 mm 26 MODEL NUMBER HDR500L TINE ASSEMBLY 2 5 4 3 3 r::•1 6 ....: ** ,te , ....-, ..- - 0 , I 41 „„_0 .„,_ ..,• j 11 ,/ , , .:. DESCRIPTION 8 74610616 Bolt, Hex 3/8-24 x 1 9 4460J...
...and Plate, L.H. z.,1 /M...... - ' .z„. NOTE: All component dimensions given in U.S. N --1' ,:"4 V...- • --*-. -- N 01 ," ,, ,i.. Nut, Hex 3/8-24 Washer, Lock 3/8 KEY PART NO. l','V I / / l ,' 1i,1' •,I: l Ad. -0 6 /, o /' / I ) / / / j i' ;\ / * I ." NO. Clevis Pin Tine, Inner, L.H. inches. 1 inch = 25.4 mm 26 MODEL NUMBER HDR500L TINE ASSEMBLY 2 5 4 3 3 r::•1 6 ....: ** ,te , ....-, ..- - 0 , I 41 „„_0 .„,_ ..,• j 11 ,/ , , .:. DESCRIPTION 8 74610616 Bolt, Hex 3/8-24 x 1 9 4460J...
User Manual
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REPAIR PARTS TILLER - - MODEL NUMBER HDR500L DECALS 0 0 2 0 3 0 4 10 0 0 5 12 9 6 0 0 0 0 KEY PART NO. NO. 1 157384 2 157387 3 167386 4 143678 5 141907 6 102180X 7 175643 8 171077 9 141906 10 156199 11 171078 12 162215 - - 184877 184878 DESCRIPTION Decal, Logo Decal, Description Decal, Logo Decal, Instruction, Tilling Decal, Hand Placement Decal, Shift Indicator Decal, Briggs & Stratton Decal, OHV N-I/C Decal, Warning, Rotating Tines Deal, Reverse Decal, Rewind INTEK Decal, Tine Shield Wrng Dom Manual, Owner's (English) Manual, Owner's (Spanish)
REPAIR PARTS TILLER - - MODEL NUMBER HDR500L DECALS 0 0 2 0 3 0 4 10 0 0 5 12 9 6 0 0 0 0 KEY PART NO. NO. 1 157384 2 157387 3 167386 4 143678 5 141907 6 102180X 7 175643 8 171077 9 141906 10 156199 11 171078 12 162215 - - 184877 184878 DESCRIPTION Decal, Logo Decal, Description Decal, Logo Decal, Instruction, Tilling Decal, Hand Placement Decal, Shift Indicator Decal, Briggs & Stratton Decal, OHV N-I/C Decal, Warning, Rotating Tines Deal, Reverse Decal, Rewind INTEK Decal, Tine Shield Wrng Dom Manual, Owner's (English) Manual, Owner's (Spanish)
User Manual
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...This Warranty gives you specific legal rights, and you have other rights which vary from locale to locale. Poulan Please refer to the engine or components parts thereof. This Warranty is requested by the original consumer purchaser, we find to be paid by the ...the following limitations and exclusions. 1. Exclusions: Excluded from this Warranty, you have been properly assembled, adjusted, operated, and maintained in replacing parts, any part which has been subjected to alteration, misuse, abuse, improper assembly or installation, delivery damage, or to normal wear of the product. ...
...This Warranty gives you specific legal rights, and you have other rights which vary from locale to locale. Poulan Please refer to the engine or components parts thereof. This Warranty is requested by the original consumer purchaser, we find to be paid by the ...the following limitations and exclusions. 1. Exclusions: Excluded from this Warranty, you have been properly assembled, adjusted, operated, and maintained in replacing parts, any part which has been subjected to alteration, misuse, abuse, improper assembly or installation, delivery damage, or to normal wear of the product. ...